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05 saturn ign lock key release

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Various Concerns With Shifter and/or Ignition Key (Replace Shifter Assembly/Shifter Components or Ignition Lock Cylinder )

2005-2007 Chevrolet Cobalt 2005-2006 Pontiac Pursuit (Canada Only) 2007 Pontiac G5 with Automatic Transmission 4T45-E (RPO MN5) The illustration above shows the switch in a correct position. Cause 3 Metal flashing left in the cylinder may cause a high effort to rotate the key. Cause 4 The slider may be binding in the guides. This may cause the shifter to become difficult to operate. Correction 1 Verify that the shifter button is inoperative by evaluating if the park pawl pin on the shifter assembly moves when activating the button. If the parking pawl does not move when the button is activated, the shifter handle will have to be replaced. Refer to Floor Shifter Control Knob Replacement in SI. Correction 2 Important: A change has been made to the shifter assembly for service. The replacement shifter assembly will read PRNDIL (Park, Reverse, Neutral, Drive, Intermediate and Low). Verify that the micro switch is out of position. Replace the shifter assembly. Refer to Transmission Control Replacement in SI. Correction 3 Important: Refer to instruction sheet that is supplied with the lock cylinder kit. BO 47869 is an essential staking tool and must be used for the repair. Replace the ignition lock cylinder. Refer to Ignition Lock Cylinder Replacement in SI. Correction 4 Replace the slide indicator and guides in the shifter following the procedure below: 1. Apply the parking brake. 2. Remove the upper console trim. Refer to Trim Plate Replacement-Console Front in SI. 3. Remove shifter knob. Refer to Floor Shifter Control Knob Replacement in SI. 4. Remove the indicator plate. Use a flat-bladed screwdriver to release the locking tabs. 5. Remove the shifter indicator lens. 6. Pull up on the indicator and remove it from the assembly. 7. Remove the two front rails by unsnapping the front and lifting up, and then back, to remove the rails from the shifter assembly. 8. Install the new guides. Place the hook end into the assembly and push down. It will snap into place. 9. Install the new slide indicator. With the transmission in neutral, place the slide over the shifter and into the guides. Move the slide indicator down the guides in the front and rear. Important: Replace the shifter indicator lens if damage is present due to the slider binding or if it becomes damaged during disassembly. 10. Install the shift indicator lens. 11. Install the shift indicator plate. 12. Install the shifter knob. Refer to Floor Shifter Control Knob Replacement in SI. 13. Install the upper console trim. Refer to Trim Plate Replacement-Console Front in SI

995 Saturn Wagon L4-1.9L SOHC Ignition Lock Cylinder REMOVAL AND INSTALLATION INSTRUCTIONS

1. Remove shroud fasteners (5.5 mm hex head) and remove steering column upper shroud panel. 2. Insert key into ignition lock cylinder and rotate to ACC position. 3. Depress the square locking button on the top of ignition module assembly and slide lock cylinder assembly from ignition module housing. INSTALLATION IMPORTANT : Actuator blade within ignition module housing must be in the ACC position to install lock cylinder assembly. If rotated, replace it to the ACC position using needle nose pliers. Installation is the reverse of Removal. Note: Make sure locking button locks into opening lock cylinder module. Torque steering column lower trim cover bolts to 26 in.lbs. (3 Nm)


CONDITION POSSIBLE CAUSE COMMON REPAIR Top RollerComes Rail bent or widened condition Replace the upper slide door rail. Top Roller Comes Out of Rail Guide The stopper at the end of the rail is loose or missing. Replace the stopper as needed. Door Does Not Lock in Full Open Position Full open stop latch assembly is damaged. Replace the full open stop latch assembly. Left Door Opens Half Way Fuel door half stopper cable damaged. Adjust the cable. Replace the cable, if damaged. Difficltto Open Dirty weatherstrip. Clean all soda spills or other sticky substances that may have accumulated on weatherstrip and door. Difficult to Open Manually Inside handle release button damaged. Replace inside handle release button assembly according to TSB No. BO027-00, “Sliding Door Handle Push Button Operation”. Door out of adjustment. Adjust levelness of the door, according to Repair Manual. Dragging Open/Close Mll Running board rubs against the bottom of the sliding door. Adjust running board to proper position and assure clearance from the door. Manually Roller rails have bent or warp condition. Dirt or debris in the rails and rollers. Clean rails and rollers. Replace damaged parts. CONDITION POSSIBLE CAUSE COMMON REPAIR Creak Noise Junction block, damaged components, and other issues Refer to TSB No. BO003-99, “Sliding Door Creak Noise Reduction.” Refer to the “Common Sources of Creak Noise” section of this bulletin for additional information for sources of creak noise. Rattle or Clicking (NOT Creak Noise) Door moving when driving over bumps Rollers loose or damaged Adjust lower roller base mounting to bring door closer to body (Refer to TIS, applicable model year Sienna Repair Manual, Vehicle Exterior – Door/Hatch – “Slide Door: Adjustment”). Adjust strikers to bring door closer to the body. Inspect the latch assembly and replace, if damaged. Replace damaged rollers. Noise During Open/Close Rollers or rails are damaged and/or dirty. Inspect, clean, and/or replace as needed


REMOVAL & INSTALLATION TIMING BELT Removal (200SX & 300ZX) 1. Disconnect negative battery cable. Release fuel pressure from system. Raise and support vehicle. Remove right wheel and engine side cover (if necessary). Drain cooling system. Remove cooling fan duct. Remove engine coolant reservoir. Remove actuator and remove radiator hoses. Do not allow coolant to contact drive belts. 2. Remove front upper and lower belt covers. See Fig. 1 . Remove drive belts and set No. 1 cylinder at TDC of compression stroke. Remove idler bracket of compressor drive belt and crankshaft pulley. Remove timing belt by removing timing belt tensioner and return spring Inspection (200SX & 300ZX) Visually inspect condition of timing belt. Inspect for cracks, wear, breaks, and oil/coolant saturation. Installation (200SX & 300ZX) 1. Ensure that piston No. 1 is at TDC of compression stroke. Remove valve covers and loosen all rocker shaft bolts. Do not bend timing belt. Install tensioner and return spring. 2. Turn tensioner clockwise and temporarily tighten lock nut. Install timing belt. Align White lines on timing belt with punch mark on camshaft pulleys and crankshaft pulley. Arrow on timing belt must be pointing toward front belt covers. 3. Using Allen wrench, slowly turn tensioner clockwise and counterclockwise 2 or 3 times. When camshafts and crankshaft marks are aligned, tighten tensioner lock nut. See Fig. 2 . Ensure that camshaft lobes are correctly positioned. Tighten rocker shaft bolts in 2 stages. 4. Refill and bleed air from cooling system. To complete installation, reverse removal procedures. Adjust drive belts to proper tension


2 – 6-Amp Circuit Breaker Windshield Wiper & Washer Pump, Interval Wiper 3 – Not Used 4 – 15 Amp Taillights, License & Parking Lights, Side Marker & Coach Lights, Cluster Illumination Lights, Radio & Clock Illuminator, A/C-Heater Illumination 5 – 15 Amp Turn Signal & Back-Up Lights, Keyless Entry Illumination, Day/Night Mirror, Turbo Overboost Buzzer 6 – 20 Amp Heated Back Light Control, Deck Lid Release, Electronic Chime Module, Lights Outage & Clock Display, Cornering & Rear Reading Lights, Tripminder, Illuminated Entry, Anti-Theft Module, Radio & Cluster Illumination 7 – 15 Amp Foglights (Turbo Only) 8 – 15 Amp Courtesy & Glove Box Lights, Key Warning Buzzer, Illuminated Entry Module, Remote Electric Mirrors, Electronic Radio & Cluster Memories, Anti-Theft Relay & Clock 9 – 30 Amp A/C-Heater Blower Motor 10 – 20 Amp Horn, Cigarette Lighter, Flash-To-Pass Feature, Fuel Filler Door, Speed Control 11 – 20 Amp Radio, Power Antenna, Sound Amplifier 12 – 20-Amp Circuit Breaker Power Seat & Door Locks, Keyless Entry, Fuel Filler Door Lock 13 – 5 Amp Instrument Cluster, Radio, Climate Control, Instrument Panel Illumination 14 – 20-Amp Circuit Breaker Power Windows, Power Moon Roof 15 – 10 Amp Taillights, Parking Lights, License & Coach Lights 16 – 4 Amp EATC Memory, Horn, Cigarette Lighter 17 – 15 Amp Electronic Cluster Tripminder, Fuel Gauge, A/C Clutch, Speed Control Module, Graphic Warning Module 18 – 10 Amp Warning Indicator Lights, Auto Light System, Electronic Chimes, Low Washer Fluid Light, Low Fuel Module, Throttle Solenoid Positioner, Low Oil Relay, Tachometer, Flash-To-Pass Relay