1999 plymouth breeze front crank oil seal

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2004 Honda Element EX ROCKER ARM OIL PRESSURE SWITCH (VTEC OIL PRESSURE SWITCH) CIRCUIT HIGH VOLTAGE MANUAL

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Filed Under (Honda Manuals) by admin on 20-06-2012

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1. Check the engine oil level. Is the level OK? YES- Go to step 2 . NO- Adjust the engine oil to the proper level, then go to step 14 . 2. Turn the ignition switch ON (II). 3. Clear the DTC with the HDS. 4. Do the VTEC TEST in the INSPECTION MENU with the HDS. Is the result OK? YES- Intermittent failure, system is OK at this time. Check for poor connections or loose terminals at the rocker arm oil pressure switch (VTEC oil pressure switch) and the ECM/PCM. NO- Go to step 5 . 5. Check the result of step 4 . * Rocker Arm Oil Pressure Switch (VTEC Oil Pressure Switch) Failure * Rocker Arm Oil Pressure Switch (VTEC Oil Pressure Switch) Open * Rocker Arm Oil Pressure Switch (VTEC Oil Pressure Switch) SIG Line Open * Rocker Arm Oil Pressure Switch (VTEC Oil Pressure Switch) GND Line Open Is the test result any of the above? YES- Go to step 6 . NO- Check for poor connections or loose terminals at the rocker arm oil pressure switch (VTEC oil pressure switch). If it is OK, replace the rocker arm oil control solenoid (VTEC solenoid valve) (see step CMP SENSOR A REPLACEMENT ), then go to 14 . 6. Turn the ignition switch OFF. 7. Disconnect the rocker arm oil pressure switch (VTEC oil pressure switch) 2P connector. 8. Check for continuity between rocker arm oil pressure switch (VTEC oil pressure switch) 2P connector terminals No. 1 and No. 2 Fig. 16: Checking Continuity Between Rocker Arm Oil Pressure Switch 2P Connector Terminals Courtesy of AMERICAN HONDA MOTOR CO., INC. Is there continuity? YES- Go to step 9 . NO- Replace the rocker arm oil pressure switch (VTEC oil pressure switch) (see ROCKER ARM OIL PRESSURE SWITCH (VTEC OIL PRESSURE SWITCH) REMOVAL/INSTALLATION ), then go to step 13 . 9. Turn the ignition switch ON (II). 10. Measure voltage between rocker arm oil pressure switch (VTEC oil pressure switch) 2P connector terminal No. 1 and body ground

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2000 Audi A6 OIL PAN (A4 And A6) Removal And Installation Manual

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Filed Under (Audi Manuals) by admin on 01-07-2012

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OIL PAN(A4 & A6) Removal (Lower Pan- A4 & A6) 1. Disconnect negative battery cable. 2. Remove engine noise insulator (undercover). See Fig. 12 . Drain engine oil. 3. Unbolt left and right swaybar stabilizer bracket bolts (4) from mounting bracket. See Fig. 98 . Lower swaybar stabilizer not more than 10cm (3.94 INCHES) and secure with heavy wire. 4. If vehicle is equipped with automatic transmission, unbolt oil cooler pipe (line) bracket from right side oil pan. 5. Remove lower oil pan. To install oil pan (lower), see INSTALLATION (LOWER OIL PAN- A4 & A6) . Installation (Lower Oil Pan- A4 & A6) 1. Ensure oil pan surfaces are clean and dry. Remove residual sealant from oil pan, if necessary, with hand drill and plastic brush instead of a flat scrapper. See Fig. 99 . Install gasket. 2. Install 2 bolts diagonal to each other (to hold up pan). Install the rest of the bolts and hand tighten. 3. Starting at center and moving outward, tighten lower oil pan to upper oil pan bolts to 10 N.m (89 INCH lbs.). Tighten oil pan drain plug 30 N.m (22 ft. lbs.). Wait 30 minutes before filling with engine oil. Tighten all bolts to specification. See TORQUE SPECIFICATIONS . 4. To complete installation, reverse removal procedure. Fill and bleed cooling system. See COOLING SYSTEM BLEEDING . Removal (Upper Oil Pan- A4 & A6) 1. Disconnect negative battery cable. Remove oil dipstick. Unbolt oil dipstick tube at front of cylinder head. Remove oil dipstick tube. 2. Remove engine noise insulator (undercover). See Fig. 12 . Drain engine oil. 3. Move lock carrier into service position. See LOCK CARRIER . This will allow servicing of front engine components and facilitate removal of oil pan. 4. Open coolant expansion tank cap, drain cooling system at radiator. Open the coolant pump bearing housing drain plug. Located at bottom of block near transmission bell housing, drivers side of vehicle. See Fig. 32 – Fig. 33 . If vehicle is equipped with automatic transmission, unbolt oil cooler pipe (line) CAUTION: Wear eye protection NOTE: Obtain radio code before disconnecting battery. For help in identifying components and component locations, refer to illustrations Fig. 108 -Fig. 109 . NOTE: If engine is out of car, ensure oil pan is aligned with cylinder block on flywheel side. 2000 Audi A6 1998-02 ENGINES’ ’2.8L V6 30-Valve 2000 Audi A6 1998-02 ENGINES’ ’2.8L V6 30-Valve bracket from right side oil pan. 5. Position Engine Support (10-222A) with (10-222A/3) engine support adapter, or equivalent, on bolted flanges of fenders. Connect support bracket to front and rear engine lifting eyes. Lift up engine as far as possible. DO NOT use excessive force to raise engine. 6. Cut tie wraps and open bracket supporting starter wiring. See Fig. 97 . Disconnect electrical connection at starter.

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1998 Chevrolet Blazer Engine Oil Cooler Hose/ Pipe Removal And Installation Manual

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Filed Under (Chevrolet Manuals) by admin on 22-05-2012

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Removal Procedure 1. Remove the steering linkage shield. Refer to Steering Linkage Shield Replacement in Steering Linkage. Important: Have a drain pan ready for the engine oil to drain into. 2. Remove the bolt attaching the engine oil cooler lines to the remote (frame mounted) oil filter adapter. 3. Remove and discard the seals. 4. Remove the engine oil cooler line retaining rings from the engine oil cooler line quick connectors at the radiator engine oil cooler inlet and outlet. Follow the next two steps for the proper retaining ring removal procedure. 5. Using a bent-tip screwdriver or equivalent, pull on one of the open ends of the retaining ring in order to rotate the retaining ring. 6. Rotate the retaining ring around the quick connector until the retaining ring is out of position and can be completely removed. Discard the retaining rings. 7. Remove the engine oil cooler lines from the quick connectors at the radiator engine oil cooler inlet and outlet. Pull the lines straight out from the connectors. 8. Remove the remote engine oil filter lines support clamp bolt. Important: Have a drain pan ready for the engine oil to drain into. 9. Remove the bolt attaching the remote engine oil filter lines to the remote (frame mounted) engine oil filter adapter. 10. Hold the remote engine oil filter lines below the remote engine oil filter lines (engine mounted) adapter to drain the engine oil. 11. Remove and discard the seals. 12. Remove the bolt attaching the remote engine oil filter lines to the remote engine oil filter lines (engine mounted) adapter. 13. Remove and discard the seals. 14. Clean all of the components in a suitable solvent, and dry them with compressed air. 15. Inspect the fittings, the connectors, the cooler lines, the cooler, the filter lines, and the remote filter adapter for damage, distortion, or restriction. Replace parts as necessary. 16. Flush the engine oil cooler, the engine oil cooler lines, the remote engine oil filter adapter, and the remote engine oil filter lines with the same type of engine oil normally circulating through the engine. Installation Procedure

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LEAKS FROM REAR HALFSHAFT AXLE SEAL REPAIR MANUAL

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Filed Under (More Manuals) by admin on 15-06-2012

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FORD: LINCOLN: 2002-2006 Explorer 2003-2005 Aviator 2003-2006 Expedition 2003-2006 Navigator MERCURY: 2002-2006 Mountaineer This article supersedes TSB 05-15-5 to update the 3. Do not use a damaged seal installation tool vehicle model years, Parts, and Service Procedure. exhibiting nicks, burrs, or sharp edges. NOTE ISSUE THE USE OF SEAL PROTECTOR 1L2W-4N206-AA Some 2003-2006 Expedition/Navigator, 2002-2006 IS NO LONGER REQUIRED. Explorer 4dr/Mountaineer, and 2003-2005 Aviator vehicles equipped with the 8.8? or 9.75? ring gear 4. Do not tap directly on the back of the seal and independent rear suspension (IRS), may exhibit installation tool, always tap on the handle, per leaks at the rear halfshaft axle seals. A new Instruction Sheet. Seal should be driven evenly unitized seal is now available for service. The new into housing bore with only enough force to seal design eliminates the need to use seal seat in the bore. protectors during installation. Removal of the excluder seal (1L2W-1N013-BA) if present is 5. Before installing the halfshaft, verify that the required. inboard excluder seal (1L2W-1N013-BA) is not present on the halfshaft. If the excluder seal is ACTION present, follow the kit Instruction Sheet and Order and install the new seal kit to correct the leak remove the excluder seal. condition. Review the updated instruction sheet NOTE included in the kit and obtain the required tools before beginning repair. OVERFILLING THE AXLE CAN INCREASE POTENTIAL FOR LEAKS. INSTALLATION SERVICE TIPS PART NUMBER PART NAME Refer to the appropriate Workshop Manual, Section 7L1Z-4A109-B Axle Shaft Seal Kit (9.75 Axle) 205-02 for half shaft removal and installation. 7L1Z-4A109-C Axle Shaft Seal Kit (8.8 Axle) NOTE IN THE WORKSHOP MANUAL UNDER THE HALF WARRANTY STATUS: Eligible Under Provisions Of SHAFT REMOVAL/INSTALLATION SECTION New Vehicle Limited THERE ARE ADDITIONAL PARTS CALLED OUT Warranty Coverage THAT ARE REQUIRED TO BE REPLACED. OPERATION DESCRIPTION TIME THESE PARTS ARE NOT INCLUDED IN THE 062205A 2003-2006 0.8 Hr. AXLE SHAFT SEAL KIT LISTED. Expedition/Navigator: Replace Rear Axle (Stub) 1. Use only the proper seal installation tool, Lisle Shaft Seal Includes Time Special Seal Installer (LIS 17850) available To Remove And Install through the Rotunda Technician Tool Program. Halfshaft One Side (Do Not Use With 4139A, 2. Ensure the seal installation tool is clean and 4139A2) free of debris prior to inserting into new seal.

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2008 Ford F-Super Duty LACKS POWER, LEAKS FLUID FROM EXHAUST PIPE, ABNORMAL TAILPIPE SEDIMENT, WHITE SMOKE, EXHAUST SMELL, AND MIL ON SERVICE PROCEDURE

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Filed Under (Ford Manuals) by admin on 02-02-2012

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ACTION To diagnose and correct the concern, refer to the following Service Procedure. SERVICE PROCEDURE NOTE DO NOT START ENGINE Evaluation, Inspections, And Checks 1. Retrieve KOEO diagnostic trouble codes (DTCs). 2. Check oil level. Remove and clean dipstick. Reinsert into dipstick tube only until dipstick handle reaches top of dipstick tube (Figure 1). NOTE FIGURE 1 DEMONSTRATES DIPSTICK Figure 1 – Article 07-8-9 POSITIONING FOR OVER-FULL CHECK. KEEP 3. Check coolant level. DIPSTICK HANDLE OFFSET OF CENTER TO PREVENT IT FROM FULLY SEATING. IF OIL 4. Check fuel quality. LEVEL IS BELOW THE MAX MARK, OIL IS NOT OVER-FULL. 5. Inspect tailpipes for abnormal sediment; for example black soot, white ash, oil, coolant, or fuel. 6. Inspect vehicle for coolant, oil and fuel leaks at the following locations: •Tailpipes Repair Directions •Section A – If the following DTCs are present P0087, P2291, P0263-0284, P0300-P0308, or P1336 or if observation of external fuel leaks, for example, wetness around exhaust manifolds or over-full oil level indication. •Section B – If the following DTCs are present P132B, P2262, or P2263 or observation of oil leaks (aside from over-full oil level) or oil level is low. Figure 2 – Article 07-8-9 •Section C – If coolant low or observation of 8. Replace any leaking components and verify coolant leaks. leak has been repaired while running IDS high •Sections A, B, and C – If only abnormal sediment pressure fuel system test – KOER. in tailpipes. 9. Perform WSM, Section 303-04D – Turbocharger SECTION – A Bearing Clearance Check. Fuel System Diagnostics 10. If fuel quality is poor, drain all fuel and replace with known good ultra-low sulfur diesel fuel. NOTE IN CASES WHERE ENGINE OIL HAS BEEN 11. If no DTCs were stored in pending or DILUTED WITH DIESEL FUEL AND ALL REPAIRS continuous memory go to Step 13. ARE COMPLETE, RELEASE THE OIL FILTER CAP 12. Is there abnormal sediment in tailpipes or fuel ALLOWING OIL TO DRAIN TO OIL PAN AND evident? KEEP FILTER, DRAIN THE OIL FROM OIL PAN AND FILL WITH NEW OIL. TIGHTEN OIL FILTER a. No – Complete PC/ED worksheet and CAP AND RUN ENGINE FOR 10 MINUTES. applicable PPT tests for the codes retrieved. FINALLY, CHANGE OIL FILTER AND OIL AGAIN. b. Yes – Go to Step 13. 1. If oil is not over-full – go to Step 9. 13. Is there abnormal sediment in the tailpipes?

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Troubleshooting and Resolving Water Leaks for FUNSPORT Sunroofs

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Filed Under (More Manuals) by admin on 13-03-2012

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1. Opening the sunroof, just after it rains. Standing water on the glass will usually result in water dripping into the cabin. This is not a sunroof fault. Prevention is the solution! Simply drive a short distance to allow any standing water to blow off the glass prior to opening the sunroof. 2. Only after a car wash. High pressure water sprayed directly at the seal will often deflect the seal enough to enter the cabin. This is not a sunroof fault. Prevention is the solution! Don’t spray high pressure water directly on the seal. 3. During a rainstorm, water is immediately visible dripping on the rubber seal under the glass. There may be a problem with glass to seal contact. Carefully examine the seal. If it is visibly damaged or worn, it may need replacement. If dirty, it needs cleaning. An adjustment may solve the problem. Always water test to verify (see sprinkle test procedure below). a. Often dirt or debris will prevent proper contact between the glass and seal. Clean both the glass and seal with plain water (a damp cloth), or if very dirty, a mild detergent solution. Repeat water test after cleaning. If water intrusion between glass and seal continues, adjust the glass hardware. b. Adjust the glass hardware to increase clamping pressure on the seal. See procedure below. Repeat water test after adjusting. If water intrusion between glass and seal continues, replace seal. 4. Water is visible dripping through the glass hardware: Water test to verify (soak and sprinkle). You may need to slightly shift the glass hardware or change the rubber gaskets under the rectangular mounting plates. 5. After a long soaking rain the headliner gets wet. This is likely the result of water coming under the main frame or under the seal. Only a soak test will prove this. a. Under the main frame: remove the screw cover strip or pull back the headliner (of wrapped) and examine the clamping screws. Water spots or rusty screws are an indication that water is coming under the main frame. Remove the clamp frame and water spots or rust will likely be visible on the inside of the roofskin. This can be the result of an over-cut hole, a sunroof not centered on the hole (left a gap) or inadequate sealant. Solution: Remove the sunroof and re-install with new sealant. If the hole was over-cut, a larger size may be required. b. Underneath the main seal: carefully examine and verify proper seal insertion around perimeter of sunroof frame. Bottom of seal should be adhered to main frame with butyl tape. Top outer lip should be mechanically inserted into groove in frame. You may be able to manipulate the seal slightly to correct the problem. Otherwise replace the seal. c. Frame joint: typically will see water spots or rust on hinge block and handle mounting screws, particularly on the right hand side. Remove the knock-in bead and examine the channel for water or water spots. Solution: pull back the main seal at the passenger side and apply a small amount of silicone sealant across the frame joint. Allow to dry before reinserting the main seal.

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CHAIN SUB-ASSEMBLY (2AZ-FE) REMOVAL AND INSTALLATION MANUAL

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Filed Under (More Manuals) by admin on 17-05-2012

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INSTALL CHAIN TENSIONER SLIPPER a. Install the chain tensioner slipper with the bolt. Torque: 19 Nm (194 kgf-cm, 14 ft. lbs.) Zoom Sized for Print 36. INSTALL TIMING CHAIN GUIDE a. Install the timing chain guide with the bolt. Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.) Zoom Sized for Print 37. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 a. Install the sensor plate with the “F” mark facing forward. 38. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL a. Apply multipurpose grease to a new oil seal lip. NOTICE: Keep the lip free of foreign objects. Zoom Sized for Print b. Using SST and a hammer, tap in the new oil seal until its surface is flush with the timing chain cover edge. SST 09223-22010 39. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY a. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head and cylinder block. Zoom Sized for Print b. Apply a continuous bead of seal packing (Diameter 2.0 mm (0.079 inch) ) as shown in the illustration. Seal packing: Part No. 08826-00080 or equivalent Zoom Sized for Print NOTICE: • Remove any oil from the contact surface. • Install the chain cover within 3 minutes of applying seal packing. • Do not put in engine oil for at least 2 hours after installing the chain cover. c. Apply a continuous bead of seal packing as shown in the illustration. Seal packing: Part No. 08826-00080 or equivalent NOTICE: • Remove any oil from the contact surface. • Install the chain cover within 3 minutes of applying seal packing. • Do not put in engine oil for at least 2 hours after installing the chain cover. Zoom Sized for Print d. Install the timing chain cover with the 14 bolts and 2 nuts. Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.) for bolt A 25 Nm (255 kgf-cm, 18 ft. lbs.) for bolt B 55 Nm (561 kgf-cm, 41 ft. lbs.) for bolt C 43 Nm (438 kgf-cm, 32 ft. lbs.) for bolt D 11 Nm (112 kgf-cm, 8 ft. lbs.) for nut

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OIL PAN ADAPTER INSTALLATION MANUAL

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Filed Under (More Manuals) by admin on 24-02-2012

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Remove the oil pan prior to installing the oil pan adapter. Refer to a factory service manual for your vehicle for reference. 2. The Oil Drain Adapter requires the oil pan to be drilled. The hole should be located above the oil level in the pan in an area that does not interfere with any other parts and that will allow oil to flow freely from the drain hose. Mark the area to be drilled. We find that typically, locating the center drain hole 1.5″from the Oil Pan Rail, provides clearance between the adapter fitting and the pan rail, and also keeps the drain hole above the oil level in the pan (See Fig. 1) . Using a scratch awl, mark the center of each bolt hole 9/16″away from the center of the center drain hole so the distance from center to center is 1.125″ (See Fig. 1) . 3. Using a center punch, indent each drilling location to prevent the drill bit from walking. Pre-drill each hole with a 1/8″bit. Secure the oil pan on a work bench or on a drill press, and drill the outer bolt holes to ¼”. Drill the center drain hole to ½”. Deburr the holes and thoroughly clean the oil pan to remove any metal shavings. 4. Install the Oil Drain Adapter onto the oil pan using the two of the ¼-20 bolts, ( Note: Select the appropriate length bolt for your application. If you have a cast aluminum oil pan, you will typically use the 5/8″long bolts; if you have a stamped steel oil pan, you will typically use the 1/2″long bolts. We recommend using blue Loctite on the threads.) and the two ¼” Stato-Seal washers on the inside of the oil pan, using the gasket on the outside of the pan (See Fig. 2a & 2b). Torque the bolts to 6-8 ft/lbs. 5. Re-install the oil pan. Refer to a factory service manual for your vehicle for reference.

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OIL PAN ADAPTER INSTALLATION INSTRUCTIONS

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Filed Under (More Manuals) by admin on 31-12-2011

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1. Remove the oil pan prior to installing the oil pan adapter. Refer to a factory service manual for your vehicle for reference. 2. The Oil Drain Adapter requires the oil pan to be drilled. The hole should be located above the oil level in the pan in an area that does not interfere with any other parts and that will allow oil to flow freely from the drain hose. Mark the area to be drilled. We find that typically, locating the center drain hole 1.5″from the Oil Pan Rail, provides clearance between the adapter fitting and the pan rail, and also keeps the drain hole above the oil level in the pan (See Fig. 1) . Using a scratch awl, mark the center of each bolt hole 9/16″away from the center of the center drain hole so the distance from center to center is 1.125″ (See Fig. 1) . 3. Using a center punch, indent each drilling location to prevent the drill bit from walking. Pre-drill each hole with a 1/8″bit. Secure the oil pan on a work bench or on a drill press, and drill the outer bolt holes to ¼”. Drill the center drain hole to ½”. Deburr the holes and thoroughly clean the oil pan to remove any metal shavings. 4. Install the Oil Drain Adapter onto the oil pan using the two of the ¼-20 bolts, ( Note: Select the appropriate length bolt for your application. If you have a cast aluminum oil pan, you will typically use the 5/8″long bolts; if you have a stamped steel oil pan, you will typically use the 1/2″long bolts. We recommend using blue Loctite on the threads.) and the two ¼” Stato-Seal washers on the inside of the oil pan, using the gasket on the outside of the pan (See Fig. 2a & 2b). Torque the bolts to 6-8 ft/lbs. 5. Re-install the oil pan. Refer to a factory service manual for your vehicle for reference.

2003 Ford Excursion, F-Super Duty 250-550 Oil Filter Adapter Removal And Installation manual

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Filed Under (Ford Manuals) by admin on 18-05-2012

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Removal 1. Remove the LH engine mount. For additional 6. Disconnect the oil pressure switch electrical information, refer to Engine Mounts in this connector. section. 2. Drain the engine cooling system. For additional information, refer to Section 303-03. 3. Disconnect the coolant hoses. 7. Remove the oil pressure switch. 4. Remove the oil filter. 5. Remove the threaded insert and the oil cooler. 8. Disconnect the lower radiator hose. 2. Connect the lower radiator hose. 9. Remove the nut, the bolts, the oil filter adapter and the gasket. •Discard the gasket. 3. Install the oil pressure switch. 10. Clean the gasket surface at the cylinder block. Installation 1. Position the oil filter adapter gasket and the oil filter adapter. Install the nut and bolts. 4. Connect the oil pressure switch electrical connector. 7. Connect the coolant hoses. 5. NOTE: Make sure the tab on the oil filter adapter nests into the notch in the oil cooler. Position the oil cooler on the oil filter adapter and install the threaded insert. 8. Install the LH engine mount. For additional information, refer to Engine Mounts in this section. 9. Fill the engine with clean engine oil. 10. Fill and bleed the cooling system. For 6. Install a new oil filter. additional information, refer to Section 303-03

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