2000 f150 rear brake installation diagram

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1998-2002 (LH) Dodge Intrepid and Chrysler Concorde and 300M Driver’s Seat Recliner Bolts Service Procedure

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Filed Under (Dodge Manuals) by admin on 23-11-2011

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A. Service Procedure for All Vehicles Equipped With MANUAL Seat Adjusters and 2000-2002 Model Year Vehicles Built AFTER January 1, 2000 (MDH 0101XX) Equipped With POWER Seat Adjusters. 1. Move the driver’s seat to the rearward-most position and raise the seat to its highest position (power seat only). 2. Adjust the seat back to the full forward position. 3. Remove the two side screws (power only) and the rear screw (all) from the seat side shield and then rotate the shield away from the rear of the seat (Figure 1). 4. Using a ¼” drive air ratchet and a T30 Torx bit (Snap-on P/N TTX30E or equivalent), remove the outboard recliner paddle-to- seat back frame bolt (Figure 2). Service Procedure Figure Safety Recall No. C04 — Driver’s Seat Recliner Bolts Page 4 5. Using a ¼” drive air ratchet and a T30 Torx bit, install one of the supplied bolts into the hole in the recliner paddle (Figure 3) and then into the hole in the seat back frame. Using an inch-pound torque wrench, tighten the bolt (without the nut attached) to 90 in-lbs (10.2 N?m). NOTE: If the seat back frame threads are stripped, tighten the bolt as much as possible and then install and tighten the nut. IMPORTANT: Use the proper size torque wrench. Do NOT over tighten. Do not use a foot-pound torque wrench. 6. Install one of the supplied nuts onto the bolt (Figure 3). While holding the bolt stationary, tighten the nut to 110 in-lbs (12.5 N?m). 7. Repeat Steps 4-6 for the inboard recliner paddle-to-seat back frame bolt. 8. Install the seat side shield. Tighten the screws securely. 9. Return the driver’s seat to its original position and then return the vehicle to the customer.

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TOYOTA FJ CRUISER – ROCKCRAWLER SIDE GUARD INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 23-09-2011

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Rockcrawler Side Guard Installation – TOYOTA FJ CRUISER Step 1 Very Important Before beginning installation, assure that vehicle has been pulled forward into work-area with the wheels straight and that the ground is level. Moving vehicle with wheels turned causes slight frame twist preventing ease of installation of any aftermarket parts into / onto frame-rails. Make sure you have plenty of room to work around vehicle. Step 2 a. Unpack side guards using staple puller to remove staples. Save all packing materials and take care not to tear cartons. Remove hardware and check list to confirm all necessary hardware is included before installation. It’s a good idea at this time to spray all frame-inserts to assure they’re clean. Also check the threads in each insert to assure they’re not in any way damaged or missing. There are (4) sets of inserts on each side of the vehicle’s frame. (1) set of inserts consists of (1) upper and (1) lower threaded hole. See photo 1 for insert locations reference. b. Un-bolt the front emergency brake cable bracket only from the frame on each side of your FJ. This will make it easier to work with the side guards’ mounting brackets without having to lift e-brake cable away from frame while installing. These will be re-bolted in Step 4. See photo 2 for reference. Step 3 Using a helper or floorjack to hold the side guards in place, with the long end of the guards to the rear of your FJ, thread (4) of the 8mm x 1″ bolts with (1) flat washer and (1) lock washer through the upper mounting holes of the side guard mounting brackets into the frame-rail inserts. Hand tighten only at this time. With the side guards secured in position by the upper bolts, now install the lower bolts and hand tighten at this time. Repeat on opposite side of your FJ. Step 4 a. Confirm that side guards are straight without clearance issues to the body. Torque to 15ft lbs, starting with center bolts and work your way out, torqueing evenly. Do not over-torque. b. The front emergency brake cable brackets on each side can now be re-bolted to frame

TOYOTA RAV4 GENUINE ACCESSORIES INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 15-03-2012

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PART NUMBER DESCRIPTION RAV4 RAV4 COMMENTS FOR DEALER *FITTING TIME LIMITED HOURS: MINS Alloy Wheels PNZ80-42010 Alloy Wheel X-FORCE – 18″ x 7.5″ • • Not suitable for snow chains, New tyres required – all grades, Tyre – Brand N/A, Model N/A, 235/55R18 101H, Tyre Placard required (PNZ80-42010-TP) , Wheel Nuts – Supplied 0:15 PNZ80-42010-TP Tyre Placard – ‘B’ Pillar • • 1 Tyre Placard – ‘B’ Pillar is required per vehicle when fi tting the 18 inch alloy wheel (Part Number PNZ80-42010) 0:05 PZQ80-42020 Alloy Wheel VORTEX-V – 17″ x 7″ • • Tyre – Brand N/A, Model N/A, 225/65R17 101H, Wheel Nuts – Supplied 0:15 Exterior Protectors PZQ15-42090 Bonnet Protector – Clear Acrylic • • 0:20 PZQ14-42050 Headlight Protector Set (pair) – Clear Acrylic • • 0:20 PZQ23-42080 Front Weathershield RH – Tinted (light) Acrylic • • 0:20 PZQ24-42080 Front Weathershield LH – Tinted (light) Acrylic • • 0:20 Exterior Body Protection PZQ29-42070 Nudge Bar – Alloy • • Airbag Compatible, Fog / Driving Mounts, Must use with Number Plate Bracket – Nudge Bar (Part Number PZQ29-42070-NB) 1:00 PZQ29-42080 Nudge Bar De-Luxe- Alloy • • Airbag Compatible, Fog / Driving Mounts, Must use with Number Plate Bracket – Nudge Bar (Part Number PZQ29-42070-NB) 1:00 08475-42010 Rear Bumper Step Guard • • Chrome metal plate, Features RAV4 logo 0:30 Exterior PZQ30-42030-E Roof Rack – 2 Bar Aero System • Maximum Capacity 75kg total, Must be installed using the SikaFast Adhesive and Gun (Part Numbers PNZ99-00020 and PNZ99-00020-AG) 0:40 PZQ30-42040-E Roof Rack – 2 Bar Aero System • Supplied with key locks, Maximum Capacity 75kg total 0:20 PZQ44-42080 Side Steps – Stainless Steel • • 0:30 Towbars and Accessories PZQ64-42070 Towbar Removable Tongue 1500kg • • Max towing capacity (Braked – 1500kg, Unbraked – 750kg) 1:30 PZQ61-42050 Trailer Wiring Harness 7 Pin – Flat • • No hard wiring required 1:30 PZQ61-42070 Trailer Wiring Harness 7 Pin – Round, Large • • No hard wiring required 1:30 PZQ61-42060 Trailer Wiring Harness 7 Pin – Round, Small • • No hard wiring required 1:30 PNZ64-00110 Towball 1 7 / 8 ” – Zinc • • 7 / 8 ” Inch Shank 0:05 PNZ64-00120 Towball 50mm – Zinc • • 7 / 8 ” Inch Shank 0:05 PNZ64-00030 Towball Cover – Chrome • • Fits both the 1 7 / 8 ” and 50mm Towballs 0:05 Interior PNZ53-42010 Cargo Liner – Rubber • • Features RAV4 logo 0:10 PZQ20-42200 All Weather Floor Mat – Rubber, Front Pair • • Applicable to A/T and M/T vehicles 0:15 PZQ20-42205 All Weather Floor Mat – Rubber, Rear One Piece • • Applicable to A/T and M/T vehicles 0:15 PNZ20-42010 Floor Mats – Carpet, Front and Rear Set – Grey • • Only applicable to A/T vehicles 0:15 PNZ20-42020 Floor Mats – Carpet, Front and Rear Set – Grey • • Only applicable to M/T vehicles 0:15 08215-42120-C0 Seat Covers – Simulated Leather, • Black Leather Appearance with Red Stitching and Silver Front and Rear Pair – Black RAV4 logo, Including Headrests and Armrest, Not suitable for Leather Seats, Front Seat Side Airbag Compatible 1:30 08215-42140-C0 Seat Covers – Fabric, Front and Rear Pair – Black • • Black Material with Grey Detail and Silver RAV4 logo, Including Headrests and Armrest, Not suitable for Leather Seats, Front Seat Side Airbag Compatible 1:00 08527-42050 Floor Illumination – Front and Rear • • No hard wiring required, All hardware supplied, Illumination colour 2 tone (Blue / Orange

Toyota Prius GEN 2 PASSENGER Extender Installation Manual

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Filed Under (Toyota Manuals) by admin on 04-03-2012

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Installation Guide: Thank you for purchasing extendmyseat brackets. Please follow the directions carefully and within 30 minutes you will be loving your new seats. Inventory in Box: 2- extendmyseat brackets 4- black 3/8 x ¾’ stainless grade 8 bolts 1- M10 x 125 by 1.35″ grade 8.8 bolt w/ washer What you will need for assembly: 1- socket wrench 1- 9/16 socket & 1 11/16 SOCKET 1- Metric 13 socket (Prius uses metric bolts however a 9/16 works) 1- 9/16 flat wrench 1- 3/32 allen wrench 1- protective eyewear Step 1- Remove the 2 Black extendmyseat brackets from the packaging and locate the 4 black 3/8″ provided bolts. Step 2- Go to your vehicle with a socket wrench, a 3.32 allen wrench and a 9/16 socket, eye protection and your keys. Remember to turn off your cabin lights. Step 3- Locate the 4 factory bolts that hold your drivers seat to the vehicle. Take your socket wrench and loosen the 4 factory bolts. (2 in the front and 2 behind your seat, go to rear seat to locate) Remove the 2 plastic guards to locate the 2 rear factory bolts. Remove the 4 factory bolts and set them aside Toyota Prius GEN 2 PASSENGER Extender Install Guide Step 4- Unplug the 3 factory cables plugged into your car seat under the front portion of the seat. No tools required. Remember to plug these back in after you have completed the install. Step 5- Remove your car seat carefully. (Approx weight is 25 pounds) Step 6- Place your factory seat on a bench or on the ground on a clean sheet, towel etc…(don’t want to et it dirty) Step 7- Locate the “U” shaped Bracket and loosen the 2 ??? sized bolts. Now locate the (3) 3/32 steel screws and unscrew. Toyota Prius GEN 2 PASSENGER Extender Install Guide The “U” shaped bracket should come out of the vehicle. This part is not necessary or controls any of the vehicles functions. Hold on to this however you will not need it to complete the installation. Step 7- Grab the 2 extendmyseatbrackets Toyota Prius GEN 2 PASSENGER Extender Install Guide Step 8- Lay down the 2 black EMS brackets inside your vehicle and line up the 4 hole locations. Start with the front 2 holes. Almost tighten the 2 front factory bolts into the 2 front EMS bracket holes. The (1) M10 bolt provided will be used on the hole facing the inside of the vehicle in the rear of bracket B. You will need this longer bolt to connect the EMS bracket the factory rear hole location. For the 4th factory hole, line up the last remaining rear hole on bracket A rear.

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1997-2001 HONDA CR-V (4WD) Noise From the Rear Differential REPAIR PROCEDURE

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Filed Under (Honda Manuals) by admin on 06-01-2012

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REPAIR PROCEDURE 1. Drain and refill the rear differential with Dual Pump Fluid. 2. Check the tires for proper inflation (recommended cold inflation front and rear is 26 psi) and any variation in tire size or type. 3. Test-drive the vehicle in a parking lot. Make tight, low-speed turns. If the noise is eliminated, return the vehicle to the customer. If the noise is still present, go to step 4. 4. Remove the rear differential assembly (see page 15-16 of the 1997-01 CR-V Service Manual). 5. Remove the torque control differential case, then remove and discard the 30 mm shim and the clutch assembly (see steps 1 thru 10 on pages 15-20 thru 15-22 of the service manual). 6. Remove the thrust needle bearing, the oil pump driveshaft, and the oil pump body assembly (see steps 11 and 12 on page 15-22 of the service manual). 7. Install the new flow collar over the drive pinion shaft. Make sure the tabs of the flow collar align with the oil pump pin. 8. For 1997 models: Assemble the new oil pump (spring, O-rings, piston, and pump body assembly). 9. Align the rear oil pump grooves with the oil pump pin and the flow collar tabs, then install the oil pump body assembly on the differential carrier. 10. Tighten the oil pump body assembly bolts to 12 N·m (8.7 lb-ft). 11. Align the oil pump driveshaft tabs with the grooves of the front oil pump in the oil pump body assembly, then install the oil pump driveshaft. 12. Install the thrust needle bearing with the outer race facing up.

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Coil Spring Spacer Installation Instructions

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Filed Under (More Manuals) by admin on 24-12-2011

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1. Check to see that the spacer kit you purchased matches the year and model of your vehicle. Spacer kits two inches or taller may require a spring compressor to install. Ball joint and tie rod forks may also be useful. 2. A good portion of your front suspension will be disassembled so this would be a good time to replace any worn parts (i.e. tie rod ends, ball joints, idler arm and any bushings) Replace bushings with polyurethane replacement parts. 3. Jack up vehicle as high as possible using jack stands for support at all times. 4. With vehicle safely off the ground remove front tires. It is advisable to disassemble on side at a time so that you can use the other side as a reference for re-assembly in the event you get side tracked. 5. Remove the brake caliper from the rotor (attached with 2 bolts inside the caliper or with press-in clips depending on the vehicle). Do not remove the brake line from the caliper unless you intend to bleed the brakes at this time. Set the caliper aside or tie it up to the frame rail. Avoid pinching the brake line. 6. Remove the tie rod from the spindle using the proper tools. Do not hit the tie rod itself or the nut on the threaded portion of the tie rod or it may cause damaged and need replacing. 7. Remove the anti-sway bar from the lower control arm. This would be a good time to replace the end link bushings with polyurethane replacement bushings. 8. If your vehicle is equipped with anti-lock brakes you must now disconnect the front rotor sensor from the dust shield or spindle and set it aside. 9. Disconnect your shock absorber completely from the vehicle whether it is mounted inside the coil spring or not. 10. Support the lower control arm with jack just touching the arm. This will prevent it from dropping when the ball joint is disconnected. 11. The use of a coil spring compressor is recommended before the following steps are taken. 12. Disconnect the upper ball joint from the top of the spindle using the proper tools. Do not hit the ball joint or the threaded end of the ball joint. Once the ball joint is free the spindle should move easily. 13. Be careful when lowering the lower control arm. The coil spring is under high compression and may shoot out when released. Do not stand near the side of the truck during this step. Lower the jack so that the lower control arm swings down. If the coil spring has not fallen out on it’s own you may need to use a pry bar from the front of the vehicle to remove it. 14. Note which end of the coil spring is “bottom” for installation. Also note the depression in the lower control arm. It is important that the last winding of the coil spring fit into the indentation completely so that the vehicle will sit level. Do not switch coil springs from side to side as some vehicles have a specific “right” and “left” coil spring. 15. Check the coil spacer for proper fitment into the coil spring mount in the frame. The flat part of the spacer should face up and touch the top of the spring mount. Some vehicles have guiding tabs to center the coil spring in its top mount. These tabs may have become bent and need to be bent back to allow the spacer to properly fit in the mount. 16. Install the coil spring with the spacer on top of it. If used the coil spring compressor should still be on the spring in a compressed state. If it is not you may need to compress the spring before re-installing. Make sure the spacer is centered in the upper mount and the bottom of the spring is properly nested in the receptor groove on the lower control arm. If you are installing a two-inch or taller spacer you may need a spring compressor. Follow all safety rules when installing the coil spring as it will be under extreme compression. 17. Raise the lower control arm with a jack once the coil spring and spacer are properly lined up. Raise until the spindle is high enough to bolt on the upper ball joint. Before bolting on the upper ball joint make sure the brake caliper and brake line are where they need to be since some brake lines run inside the spindle and outside the coil spring. 18. With the upper ball joint tight and a cotter pin re-installed you may now remove the jack from under the lower control arm. 19. Assemble all of the components previously removed (sway bar with new polyurethane bushings, tie rod ends with polyurethane grease boot, brake caliper and anti-lock sensor). Don’t forget the shock with a new colored boot while it is off. 20. Repeat instructions for other side. 21. After properly installing both spacers you can install your front tires and lower vehicle back to the ground. 22. Your vehicle may sit too high at first because the suspension needs to settle. Carefully back the vehicle up and drive forward a few times using the brakes frequently. Park on level ground and check out your lift. 23. The vehicle will now require a front wheel alignment. Failure to do so may result in severe wear on your tires and may pull to one direction

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2005-2006 Nissan Frontier, 4.0L, extra cab/ crew cab aft-cat Installation manual

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Filed Under (Nissan Manuals) by admin on 13-12-2011

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Installation instructions: 1. Raise vehicle. 2. Lubricate all factory hangers with penetrating oil or equivalent. 3. Remove nuts attaching factory Y-pipe to flanges on outlets of catalytic converters; remove electrical ground wire from stud on driver side converter. 4. Remove factory vibration isolator and ground wire attached to stock tailpipe above rear axle housing. Do not discard this balancer it will be reinstalled later. 5. Remove bolts attaching factory rubber mount in front of muffler to cross-member. 6. Move exhaust system towards the rear of vehicle until it clears studs at converter flanges and hanger rod at rear of muffler comes out of its rubber hanger. Pull exhaust system forward again until rear-most tailpipe hanger comes out of its rubber hanger. Remove system from vehicle. 7. Place supplied 2″ clamp over Y-pipe slip connector and insert driver side inlet pipe into slip connector. 8. Reuse stock gaskets and install new Y-pipe assembly against mating flanges of converter outlets. Reinstall the previously removed ground wire and nuts at flanges. Tighten nuts and clamp. 9. Remove rear-most factory rubber hanger attached to passenger side frame by removing three bolts with a 12mm socket or wrench 10. Remove stock hanger from front of muffler on stock system and install over hanger rod on new Y-pipe. Attach hanger to cross-member with bolts previously removed. 11. Position one supplied 2.5″ clamp over muffler inlet and install muffler over outlet of Y-pipe. Do not tighten clamp fully at this time. 12. Position one supplied 2.5″ clamp over tailpipe section “A”. Insert hanger rod into factory rubber hanger above rear of muffler and install pipe over outlet of muffler at the same time. Do not tighten clamp fully at this time. 13. Position one supplied 2.5″ clamp over tailpipe section “B” and install pipe into rear-most rubber hanger on frame and over outlet of tailpipe section “A”. Do not fully tighten clamp at this time. 14. Install previously removed factory rubber hanger on tailpipe “B” hanger rod and reattach to passenger side frame rail with three stock bolts. 14. Position remaining supplied 2.5″ clamp over tip and install over outlet of tailpipe assembly. 15. Attach previously removed vibration isolator and ground strap to two-hole bracket welded to tailpipe section “B” with provided 5/16″ hardware; Use the photo below for reference as to proper orientation. 16. Align system and tighten all fasteners and clamps. 17. Lower vehicle

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Steering, Brake And Suspension Specialists Proportioning Valve Diagram

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Filed Under (More Manuals) by admin on 01-10-2011

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This diagram is the most common way to plumb a proportioning valve. In some cases, the right front line will be plugged off at the proportioning valve and the left front line will go to a “T” fitting. From the “T” fitting, the front lines then split off and go to the left and right wheels. Our proportioning valve has a warning light switch built in (this is not a stop light switch.) The warning light will detect any loss of pressure, for example, a leaky wheel cylinder. We recommend you wire this light into your system. Any two wire light socket will work. One wire goes to the accessory power and the other goes to the warning light. Our proportioning valves provide four functions: 1. Proportion pressure front and rear 2. 10 psi. residual check valve 3. Metering valve to apply pressure to the rear brakes before the front brakes 4. A brake warning light to detect a loss in pressure Proportioning Valve Plumbing Diagram: There are two proportioning valve lines that connect to the master cylinder provided in our kits. The first is a 90 degree bend with one leg longer than the other. This line must be oriented with the long leg connected into the front top hole of the proportioning valve and the short end in the front hole on the master cylinder. The second line has two 90 degree bends and has color coded fittings. The larger blue fitting goes into the back hole on the master cylinder and the smaller gold fitting goes into the back top hole on the proportion valve as shown in the diagram

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1998-2000 HONDA Accord L4 Replace the fuel pressure regulator, and reroute the fuel pressure regulator vacuum line

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Filed Under (Honda Manuals) by admin on 16-07-2012

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1. Locate and identify the three vacuum ports on the intake manifold. 2. Disconnect and discard the vacuum hose that connects the fuel pressure regulator to vacuum port C. 3. Plug vacuum port C with the cap from the tube kit. 4. Replace the fuel pressure regulator. Refer to page 11-113 of the 1998-00 Accord Service Manual. 5. Install the new vacuum hose kit using one of the following procedures 1. Remove and discard the cap from vacuum port A. 2. Connect the short vacuum hose to vacuum port A M/T WITH CRUISE CONTROL 2. Disconnect and discard the vacuum hose that connects the fuel pressure regulator to vacuum port C. 3. Plug vacuum port C with the cap from the tube kit. 4. Replace the fuel pressure regulator. Refer to page 11-113 of the 1998-00 Accord Service Manual. 5. Install the new vacuum hose kit using one of the following procedures. Zoom Sized for Print 1. Remove and discard the cap from vacuum port A. 2. Connect the short vacuum hose to vacuum port A. Zoom Sized for Print 3. Anchor the long vacuum hose by attaching it to the rear intake air duct clip and to the cruise control hose. . Route the new vacuum hose to the fuel pressure regulator. Attach the hose to the three rear clips on the engine wire harness cover. Zoom Sized for Print 1. Remove and discard the vacuum hose from vacuum port A. This hose supplies vacuum to the rear engine mount control solenoid. 2. Connect the short vacuum hose from the top of the Y fitting to vacuum port A

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1997 Jeep Grand Cherokee Laredo 7 1/8″, 7 1/3″, 7 9/16″, 7 4/5″, 8 1/4″, 8 1/2″ & 8 9/10″ Ring Gears Removal And Installation Manual

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Filed Under (Jeep Manuals) by admin on 04-07-2012

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Removal (Model 194, 8 1/4″ & 1998 Grand Cherokee 216 Axles) 1. Raise and support vehicle. Remove rear wheel(s). If equipped with drum brakes, remove brake drum. If equipped with disc brakes, remove brake caliper and rotor. On all models, clean axle housing cover. Loosen cover bolts, and drain oil. Remove cover. 2. Remove differential pinion-shaft lock bolt. Remove pinion shaft from differential. Push in axle. Remove “C” clip from axle at pinion gear. Remove axle from tube. Remove axle shaft seal and bearing from axle tube. Installation 1. Grease bearing, and install into axle tube. Ensure bearing part number is facing outwards. Apply wheel bearing grease to axle shaft seal. Install seal in axle tube. Install axle shaft. 2. Install axle “C” clip. Pull axle out to seat “C” clip. Install pinion shaft. Install lock bolt, and tighten to specification. Apply RTV to axle housing cover. Tighten cover bolts to specification. See TORQUE SPECIFICATIONS table. Fill with gear oil. Removal (Model 198, 1999 Grand Cherokee 216 & 226 Axles) 1. Raise and support vehicle. Remove rear wheel(s). Remove brake drum. Remove nuts securing axle retainer plate to axle tube, and discard. Using slide hammer and Adapter (6790), remove axle shaft from axle tube. 2. Using a 3/8″ drill bit, drill a shallow hole into bearing retaining ring on axle. DO NOT drill into axle. Using a cold chisel, cut bearing retaining ring across drilled hole, and remove from axle shaft. Using a press and Bearing Remover (1130), remove bearing from axle shaft. Remove seal and retainer plate from axle shaft. Installation 1. Ensure axle shaft retaining plate is flat and not warped. Install retaining plate on axle shaft. Apply wheel bearing grease to axle shaft seal. Install seal on axle shaft. Grease bearing, and install on axle shaft with outer surface groove facing seal. 2. Using press and Bearing Installer (7913), press bearing onto axle shaft. Press NEW bearing retainer ring onto axle shaft. Install axle shaft in axle tube. Tighten NEW axle retainer plate nuts to specification. See TORQUE SPECIFICATIONS table. PINION SEAL & YOKE Removal

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