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2005 pacifica exhaust system diagram

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2007-2009 Toyota FJ Cruiser Banks Monster Exhaust System Installation Manual

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1. Before starting work, familiarize yourself with the installation procedure by reading all of the instructions. 2. The exploded view (Figure 2) provides only general guidance. Refer to each step and section diagram in this manual for proper instruction. 3. Throughout this manual, the left side of the vehicle refers to the driver’s side, and the right side to the passenger’s side. 4. Disconnect the negative (ground) cable from the battery (or batteries, if there are two) before beginning work. 5. Route and tie wires and hoses a minimum of 6″ away from exhaust heat, moving parts and sharp edges. clearance of 8″ or more is recommended where possible. 6. When raising the vehicle, support it on properly weight-rated safety stands, ramps or a commercial hoist. Follow the manufacturer’s safety precautions. Take care to balance the vehicle to prevent it from slipping or falling. When using ramps, be sure the front wheels are centered squarely on the topsides; put the transmission in park; set the hand brake; and place blocks behind the rear wheels. Caution! Do not use floor jacks to support the vehicle while working under it. Do not raise the vehicle onto concrete blocks, masonry or any other item not intended specifically for this use. 7. During installation, keep the work area clean. Do not allow anything to be dropped into intake, exhaust, or lubrication system components while performing the installation, as foreign objects will cause immediate engine damage upon start-up. Tools Required: • 1? 2 ” and 3? 8 ” drive ratchets with standard and metric sockets and 1 ? 2 ” and 3? 8 ” drive extension • Standard and metric combination or open-end wrenches • Standard screwdriver • Clean shop towels or rags • Pry-bar Highly recommended tools and supplies: • Foot-pound torque wrench • Penetrating oil or light lubricant spray General Installation Practices 97083 v.2.0 3 Monster Exhaust SySTEM INSTallaTIoN 1. Disconnect the negative (ground) cable from the battery (if there is more than one battery, disconnect both negative cables). Secure the cable so it cannot accidentally come in contact with the post. 2. Raise the vehicle and support it securely with properly weight-rated safety stands, ramps or a commercial hoist. Take care to balance the vehicle to prevent it from slipping or falling. When using ramps, be sure the wheels are centered squarely on the topsides. Place the transmission in park (automatic), set the parking brake and securely block the wheels that are on the ground. CaUTIoN: Do NoT WoRK UNDER aNy VEHIClE SUPPoRTED oNly By a JaCK. SEVERE INJURy May RESUlT. 3. From under the vehicle remove the factory exhaust starting at the 2-bolt flange in front of the muffler. Remove the two (2) bolts, two (2) washers, and two (2) springs from the flange and retain for re-use. NOTE: Remove the factory gasket from the 2-bolt flange. The exhaust system will be hanging by the exhaust hanger pins. 4. Liberally apply an aerosol lubricant on all the hanger pins. Remove the exhaust system from the vehicle by removing each hanger pin from the rubber grommet. NOTE: Remove hanger pins from the front of the vehicle to the rear. 5. Drop the exhaust system to the floor and move out of the way. You will not be reusing any components from the exhaust system. 6. Install the Banks conical gasket onto the vehicle’s 2-bolt flange. 7. Install the hanger pin on the intermediate pipe into the corresponding rubber grommet. Install the Banks intermediate pipe onto the factory 2-bolt intermediate pipe outlet using the factory hardware. See Figure 1. When tightening the

2005 Toyota 4Runner Exhaust System Installation

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Original Exhaust System Removal Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasteners and allowing a significant period of time for the chemical to lubricate the threads before attempting to disassemble. 1. For an easier time during the removal of your original exhaust system, remove the spare tire from the vehicle as recommended by vehicle manufacturer. 2. Unbolt the flange shown in figure 1 located just in front of the rear muffler assembly. 3. Lubricate all the hangers and rubber isolators. 4. Using a muffler stand or an additional person to hold the rear muffler assembly up in place, remove the hanger from the rubber isolator and then remove the rear muffler assembly as shown in figure 2. 5. Unbolt the flange shown in figure 3 located just behind the catalytic converter. 6. Using a muffler stand or an additional person to hold the front muffler assembly up in place, remove the hangers from the rubber isolators and then remove the front muffler assembly as shown in figure 4. Installation 1. Place the muffler assembly into position as shown in figure 5 installing the hangers into the rubber isolators. Secure the flange using the original hardware. 2. Using the hardware provided, install both left and right hanger/bracket assemblies on the frame rails of the vehicle, just behind each rear tire as shown in figure 6. Install the rubber isolators provided onto the hanger/bracket assem- blies. 3. Place a clamp over the expanded end of the right tail pipe assembly and set it into position as shown in figure 7 installing the hanger into the rubber isolator. Do Not tighten the clamp. 4. Place a clamp over the expanded end of intermediate pipe and set it into position. Do Not tighten the clamp. 5. Place a clamp over the expanded end of the left tail pipe assembly and set it into position as shown in figure 8 installing the hanger into the rubber isolator. Do Not tighten the clamp. 6. Check your exhaust system for proper clearance under the vehicle and also for tip alignment. 7. Once position has been determined to be correct, tighten the Accuseal™ clamps to 32-35 ft. lbs. 9. Before starting your vehicle, make sure to check all wires, hoses, brake lines, body parts and tires for safe clearance from the exhaust system. 10. Start vehicle and check for any leaks. If any leaks are found, determine cause (such as loose or incorrectly positioned clamp) and repair as necessary.

2005-2006 (LX) Chrysler 300/ Magnum/ Charger/ Pacifica Multiple Cylinder Misfire Or Rough Idle Repair Manual

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REPAIR PROCEDURE: VALVE ROTATION: 1. Relieve the fuel pressure. Refer to the detailed service information available in TechCONNECTunder: Service Info>14-Fuel System>Fuel Delivery >Standard Procedure>Fuel System Pressure Release Procedure. 2. Remove upper intake manifold. Refer to the detailed service information available in TechCONNECTunder: Service Info >9-Engine>Manifolds>Intake Manifold> Removal. 3. Remove cylinder head cover(s). Refer to the detailed service information available in TechCONNECTunder: Service Info >9-Engine>Cylinder Head>Cylinder Head Cover(s) >Removal. 4. Remove rocker arm and shaft assembly. Refer to the detailed service information available in TechCONNECT under: Service Info >9-Engine>Cylinder Head> Rocker Arm/Adjuster Assembly >Removal). 5. Clean and mark the tip of each exhaust valve stem at the 12 O’clock position witha paint marker. The paint mark will be used later to assist with determining the amount of valve rotation. 6. Remove the sparkplugs. 7. Rotate the crankshaft clockwise, until the number 1 piston is at Top Dead Center (TDC) on the compression stroke. 8. Install the compression tester sparkplug adapter in cylinder#1 sparkplug hole. With air hose attached to sparkplug adapter, apply 620.5 to 689 kPa (90 to 100 psi) air pressure. This is to hold valves into place while servicing components. 9. Using Tool MD 998772A (1) with adapter 6527 (4) or equivalent, slightly compress the exhaust valve spring to release tension against the valve and valve spring retainer ( Fig. 1 ). 10. Remove the valve spring retainer locks and discard the locks. NOTE: It is important that the valve rotation section of this repair procedure be performed.

Exhaust Moan/Vibration Noise (Install Exhaust System Flex Pipe Kit)

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1999-2007 Chevrolet Silverado 1500 Series Extended Cab or Regular Cab/Long or Short Box Pickups (Classic) 2007-2010 Chevrolet Silverado 1500 Series Extended Cab or Regular Cab/Long or Short/Standard Box Pickups (New Body Style) 1999-2007 GMC Sierra 1500 Series Extended Cab or Regular Cab/Long or Short Box Pickups (Classic) 2007-2010 GMC Sierra 1500 Series Extended Cab or Regular Cab/Long or Short/Standard Box Pickups (New Body Style) with 4.3L Engine (VINs W, X — RPOs L35, LU3) and Automatic Transmission (RPO M30) * This bulletin is being revised to add the 2009 and 2010 model years and remove exhaust dampener installation procedures. Please discard Corporate Bulletin Number 02-06-05-003G (Section 06 — Engine/Propulsion System). Condition Some*customers*may*comment*on*a*moan*or*vibration*n oise*at*low*vehicle*speeds*40*64*km* (25*40*mph)*or*b etween*900*1700*RPM*under*load. Cause Exhaust*system*resonance*may*be*transmitted*through *the*powertrain*mounts*into*the*body* causing*this*condition. Correction

Toyota Tundra 5.7L EDELBROCK CAT-BACK EXHAUST SYSTEM INSTALLATION MANUAL

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DISASSEMBLY 1. Raise and support vehicle. 2. Remove the V-clamp behind the muffler and remove the rear portion of the exhaust. 3. Unbolt the two flanges on the inlet pipes and remove the muffler section of the exhaust. NOTE: You will need to re-use the original gaskets and bolts on new system. ASSEMBLY 1. Using the original gaskets and bolts, install new inlet pipes and place hangers in the rubber isolators. Left inlet pipe #25-3287, right inlet pipe #25-3288. 2. Slip muffler onto the inlet pipes using two 2-1/2″ band clamps. NOTE: Inlet end of muffler is marked. Snug the clamps so you can adjust system later. 3. Install overaxle pipe #25-3289 using a 3″band clamp andplacing the hangersin the rubber siolators. snug the clamp so you can adjust system later. 4. Install polished tailpipe #25-3157 using a 3″band clamp. Snug the clamp so you can adjust system later. WARNING!!! Exhaust gas contains carbon monoxide, a deadly invisible gas. Correct any leaks before driving! IMPORTANT NOTE: Proper installation is the responsibility of the installer. Improper installation will void warranty and may result in poor performance and engine or vehicle damage. KIT CONTENTS Catalog #5716 Qty. Part # Description ?1 25-3287 Left Inlet Pipe ?1 25-3288 Right Inlet Pipe ?1 25-3289 Overaxle Pipe ?1 25-3157 Tailpipe (Polished) ?1 22-5716 Installation Kit 5. Working from the front of the ysstem to the rear, adjust, align, and tighten all the band clamps. Give adequate clearance for fuel lines, brake lines, electrical wiring, and the spare tire