Skip to content

2006 ford fusion transmission fluid leak

You search PDF repair manual about 2006 ford fusion transmission fluid leak, if there are search results will appear below. If search results do not exist, please search by others keyword.

2006 Ford Explorer Scheduled Maintenance Guide

download
Scheduled Maintenance: 2006 Ford Explorer Driving Condition: Normal Condition Engine Displacement Transmission Fuel Cylinders Drivetrain 4.0 L Automatic Flexible 6 RWD ded Maintenance Mileage: Every 5,000 15 30 45 60 75 90 100 105 120 135 150 Value Package Price: See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer Change engine oil and replace oil filter (Up to 5 quarts of oil. Perform at specified mileage interval or every 6 months, whichever occurs first) – See dealer Perform multi-point inspection – See dealer Rotate and inspect tires; check wheel end play and turning noise – See dealer Inspect automatic transmission fluid level (if equipped with underhood dipstick) – See dealer Inspect brake pads/shoes/rotors/drums, brake lines and hoses, and parking brake system – See dealer Inspect engine cooling system and hoses – See dealer Inspect and lubricate all non-sealed steering linkage,ball joints,suspension joints,half and drive-shafts and u-joints – See dealer Inspect complete exhaust system and heat shields – See dealer Replace engine air filter – See dealer Replace fuel filter – See dealer Inspect 4×2 front wheel bearings; replace grease and grease seals, and adjust bearings – See dealer Change Premium Gold engine coolant – See dealer Inspect accessory drive belt(s) – See dealer Replace PCV valve – See dealer Replace spark plugs – See dealer Replace accessory drive belts (if not replaced within last 100,000 miles) – See dealer Replace rear axle lubricant – See dealer Change automatic transmission/transaxle fluid and filter – See dealer Notes: Prices are shown for illustrative purposes only and may vary based on required fluid quantities and other conditions. Information in this document is current as of January 07, 2010 and could change in the future.

FORD HIGH PRESSURE SYSTEM DIAGNOSTICS REPAIR MANUAL

download
SERVICE PROCEDURE IT IS NOT NECESSARY TO REPLACE THE HIGH PRESSURE PUMP WHEN REPLACING THE A minimum of 3.5 MPa (500 psi or 0.8 volts) ICP is QUICK CONNECT FITTINGS. required before the injectors are enabled. No or low oil in the system, leakage at the injector upper 4. If a leak is identified in the branch tube, use D-rings, high pressure pump quick connect fitting, the following procedure to replace the branch high pressure pump discharge tube, faulty injection tube if the vehicle your working on is a F-Super pressure regulator (IPR), high pressure pump, or Duty or Excursion. For E-Series, the engine branch tube could cause low ICP pressure. needs to be removed to replace the branch tube. When replacing the branch tube, also 1. Perform the revised Powertrain Controls / install the STC bracket kit. Emissions Diagnosis (PC/ED) lead diagnostics Section 4, Hard Start / No Start Diagnostic BRANCH TUBE REPLACEMENT FOR F-SUPER Procedure Tests 10e and 10f. These tests were DUTY AND EXCURSION VEHICLES ONLY revised in January 2006. 1. Remove the transmission. See the appropriate NOTE model year Workshop Manual (WSM), Section 307-01. THE LOW PRESSURE OIL SYSTEM MUST BE WORKING PROPERLY IN ORDER FOR THE HIGH NOTE PRESSURE OIL SYSTEM TO BUILD ICP LEAVE THE FLYWHEEL ON THE ENGINE, AS IT PRESSURE. THIS INCLUDES ADEQUATE WILL MAKE IT EASIER TO TURN THE ENGINE PRESSURE AND GOOD QUALITY PROPERLY OVER TO TOP DEAD CENTER (TDC) AND THE MAINTAINED OIL. TRANSMISSION FLUID DOES NOT NEED TO BE NOTE DRAINED. THIS TSB ONLY APPLIES TO REPLACEMENT OF 2. Set engine at TDC both cylinder number 1 ANY COMPONENT FOUND DEFECTIVE WHILE rocker arms should be loose. See rocker arm PERFORMING PC/ED HARD START / NO START removal procedure in the appropriate online TESTS 10e AND 10f. WSM, Section 303-01C

VEHICLE WITH ALL 4 WHEELS ON THE GROUND, EXPANDED GUIDELINES TO PREVENT TRANSMISSION DAMAGE SERVICE PROCEDURE

download
FORD: MERCURY: 2010 Fusion 2010 Milan 2009-2010 Escape 2009-2010 Mariner SERVICE PROCEDURE 3. Do not flat tow the vehicle for greater than 6 hours at a time. There are specific instructions listed in the Owner Guide that must be followed to recreational tow/flat 4. Start and run the engine for: tow/tow a vehicle with all 4 tires on the ground. a. 5 minutes before towing each day Advise customers of the following expanded recreational towing guidelines. b. 5 minutes every 6 hours or less. 1. Transmission fluid level must be checked at c. While running the engine at idle for 5 operating temperature of 185 °F – 200 °F (85 minutes, with foot on the brake, shift °C – 93 °C), per Workshop Manual (WSM), through all gears. Section 307-01. At this temperature, adjust fluid These guidelines are designed to prevent damage level between minimum line and the minimum to the transmission due to overheating. hole at the bottom of the hash marks on dipstick. This level is within the safe operating If setting the fluid level for a customer that will be fluid level and does not require the customer to recreational (flat) towing the vehicle, set the level have the fluid level readjusted after flat tow between minimum line and the minimum hole at the operation. (Figure 1) bottom of the hash marks on dipstick (Figure 1) per WSM Section 307-01

4T65E Transmission 1-2 Shift Shudder at Light to Moderate Acceleration (Replace Complete Second Clutch Assembly)

download
2001-2004 Buick Regal 2001-2005 Buick Century, LeSabre 2002-2007 Buick Rendezvous 2005-2007 Buick Terraza, LaCrosse, Allure (Canada Only) 2006-2007 Buick Lucerne 2001-2005 Chevrolet Venture 2001-2007 Chevrolet Impala, Monte Carlo 2005-2007 Chevrolet Uplander 2006-2007 Chevrolet Malibu SS, Malibu Maxx SS 2001-2002 Oldsmobile Intrigue 2001-2003 Oldsmobile Aurora 2001-2004 Oldsmobile Silhouette 2001-2005 Pontiac Aztek, Bonneville, Montana 2001-2007 Pontiac Grand Prix 2005-2007 Pontiac Montana SV6 2006-2007 Pontiac G6 GTP 2005-2007 Saturn Relay with 4T65E Automatic Transmission this service kit contains: Second Clutch Housing Fluid Seal Rings (613), a Second Clutch Assembly (617), a Case Cover (Channel Plate) Upper Gasket (430), and a Case Cover (Channel Plate) Lower Gasket (429). In addition to the content of this service kit, four other gaskets not included in this service kit will also be needed to complete the repair, a Control Valve Body Cover (Side Cover) Gasket (54), a Control Valve Body Cover (Side Cover) Inner Gasket (59), a Case Cover Lower Gasket (429), and a Case Cover Upper Gasket (430). These gaskets can be obtained by ordering service kit P/Ns 24206959 and 24206391. Be sure to use ONLY the Second Clutch Assembly and Second Clutch Housing Fluid Seal Rings provided in this service kit. DISCARD the Second Clutch Assembly and Second Clutch Housing Fluid Seal Rings removed from the transmission being serviced. Disassemble ONLY the Oil Pump Assembly from the Case Cover (Complete). DO NOT disassemble the Control Valve Body from the Case Cover. Remove ONLY the Case Cover-to- Case bolts to remove the Case Cover and Valve Body from Transmission Case AS AN ASSEMBLY . To access all Case Cover-to-Case bolts, it is necessary to remove the Pressure Control Solenoid Valve Assembly (322), and 1-2 & 3-4 Shift Solenoid Valve Assemblies (315A, 315B).

2006 Ford F-SUPER DUTY Class A Motorhome Chassis INCOMPLETE VEHICLE MANUAL

download
Certain exhaust system components, including exhaust heat shielding systems, have been installed on some vehicles in our assembly plants in an effort to provide protection against engine compartment and exhaust system temperatures. Subsequent aftermarket installers/manufacturers are responsible for providing thermal protection (e.g. underbody heat shields) for any structure and/or equipment added to the vehicle and should not remove any components or exhaust heat shielding installed on the vehicle by Ford Motor Company. All exposed interior sheet metal of closed structures (e.g. fl oor pan of cab and/or secondary structure, tool boxes, etc.) should be covered with an insulating material capable of protecting vehicle occupants and contents from temperatures potentially up to 700°F. OZONE DEPLETING SUBSTANCE (ODS) OZONE DEPLETING SUBSTANCE (ODS) The Clean Air Act of 1990, Section 611 requires any product (i.e., completed vehicle) containing or manufactured with any Class I Ozone Depleting Substance on, or after May 15,1993 must be identifi ed with a “clearly and conspicuously attached label.” Ford Motor Company has eliminated Class I ODS from its manufacturing processes. All 2006 Ford Truck incomplete vehicles will not have Class I ODS content. Manufacturers, including subsequent stage manufacturers, are required to label their products if the product, including any component (whether manufactured by that manufacturer or not), contains a Class I ODS or if the manufacturer used a Class I ODS in the manufacturing of the product. In the case where Ford Motor Company provides a label saying the incomplete vehicle contains a Class I ODS that information must be placed on the product warning label. (See EPA regulation on wording, placement, size, and combining labels.) In Canada consult the appropriate Provincial or Territorial Ministry of Environment. EMISSION CONTROL INFORMATION LABEL To meet United States Environmental Protection Agency regulations, the Important Vehicle Information (tune-up and fuel tank capacity) labels must be affi xed in a location that is readily visible after installation and in such a manner that it cannot be removed without destroying or defacing the label. The label shall not be affi xed to any equipment that is easily detached from the vehicle. When emission control labels are supplied but not attached to the vehicle (i.e., tune-up label or fuel tank label), they must be permanently mounted in a readily visible location to meet the preceding requirements. In addition, whether the label is already affi xed or to be affi xed, no components shall be installed which visibly obscure the label in any way that fails to satisfy the visibility requirements described in the California Emission Control Label Specifications. For Canadian requirements consult Section 1100 8 (1) (d) (i), (ii), & (iii). CALIFORNIA FUEL VAPOR RECOVERY California regulations require that the vehicle fuel systems be designed to accommodate a vapor recovery fueling nozzle including unobstructed access to the fi ll pipe. Fuel fi ller pipes installed per the Figure B on page 15 will comply with the “Specifi cations For Fill Pipes and Openings of Motor Vehicle Fuel Tanks” referenced in Title 13 California Administrative Code provided no part of the aftermarket body, as installed, intrudes within a 254mm [10 in] radius cylinder which has its axis parallel to the ground at point “Z” and extends outward from the Ford Motor Company supplied fuel pipe housing component. The fuel pipe housing component is shown on the referenced fi gures and is attached to the aftermarket body via 4.76 mm [.188 in.] diameter rivets. Fuel fi ller pipes installed using the alternative bracket shown in Figure B, will comply with the above California vapor recovery regulations provided the aftermarket body does not interfere with the access zone as defi ned by the California Air Resources Board, and the areas adjacent to this opening cannot foreseeably damage the nozzle bellows or face plate of nozzles during insertion, latching, disposing or removal