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2004 Honda Element EX ROCKER ARM OIL PRESSURE SWITCH (VTEC OIL PRESSURE SWITCH) CIRCUIT HIGH VOLTAGE MANUAL

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Filed Under (Honda Manuals) by admin on 20-06-2012

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1. Check the engine oil level. Is the level OK? YES- Go to step 2 . NO- Adjust the engine oil to the proper level, then go to step 14 . 2. Turn the ignition switch ON (II). 3. Clear the DTC with the HDS. 4. Do the VTEC TEST in the INSPECTION MENU with the HDS. Is the result OK? YES- Intermittent failure, system is OK at this time. Check for poor connections or loose terminals at the rocker arm oil pressure switch (VTEC oil pressure switch) and the ECM/PCM. NO- Go to step 5 . 5. Check the result of step 4 . * Rocker Arm Oil Pressure Switch (VTEC Oil Pressure Switch) Failure * Rocker Arm Oil Pressure Switch (VTEC Oil Pressure Switch) Open * Rocker Arm Oil Pressure Switch (VTEC Oil Pressure Switch) SIG Line Open * Rocker Arm Oil Pressure Switch (VTEC Oil Pressure Switch) GND Line Open Is the test result any of the above? YES- Go to step 6 . NO- Check for poor connections or loose terminals at the rocker arm oil pressure switch (VTEC oil pressure switch). If it is OK, replace the rocker arm oil control solenoid (VTEC solenoid valve) (see step CMP SENSOR A REPLACEMENT ), then go to 14 . 6. Turn the ignition switch OFF. 7. Disconnect the rocker arm oil pressure switch (VTEC oil pressure switch) 2P connector. 8. Check for continuity between rocker arm oil pressure switch (VTEC oil pressure switch) 2P connector terminals No. 1 and No. 2 Fig. 16: Checking Continuity Between Rocker Arm Oil Pressure Switch 2P Connector Terminals Courtesy of AMERICAN HONDA MOTOR CO., INC. Is there continuity? YES- Go to step 9 . NO- Replace the rocker arm oil pressure switch (VTEC oil pressure switch) (see ROCKER ARM OIL PRESSURE SWITCH (VTEC OIL PRESSURE SWITCH) REMOVAL/INSTALLATION ), then go to step 13 . 9. Turn the ignition switch ON (II). 10. Measure voltage between rocker arm oil pressure switch (VTEC oil pressure switch) 2P connector terminal No. 1 and body ground

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1998-2003 FORD ENGINE 7.3L DIESEL DI HIGH PRESSURE OIL PUMP LEAK REPAIR MANUAL

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Filed Under (Ford Manuals) by admin on 19-02-2012

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ENGINE 7.3L DIESEL DI HIGH PRESSURE OIL PUMP LEAK ACTION sensor electrical connector. High pressure oil pump leaks at the outlet fittings b. Remove the exhaust back pressure sensor. and/or end plug can be serviced without removing the pump assembly. Replace the O-rings on the 3. Remove the high pressure oil pump reservoir. fittings and the end plug using Kit 2C3Z-9G804-AA. For additional information, refer to Section All three (3) O-rings should be replaced. Apply 303-04 in the appropriate Workshop Manual. liquid thread sealer (included in the kit) prior to WARNING reinstallation. Refer to the following Service Procedure for details. SMOKING OR OPEN FLAME OF ANY TYPE MUST NOT BE PRESENT WHEN WORKING SERVICE PROCEDURE NEAR FUEL VAPOR. NOTE CAUTION BEFORE PERFORMING THE REPAIR THE FUEL SYSTEM CONTAINS PRESSURIZED PROCEDURE, MAKE SURE THAT THE CAUSE FUEL AFTER THE VEHICLE IS SHUT DOWN OF THE LEAK IS CLEARLY ESTABLISHED. AND WILL MAINTAIN THIS PRESSURE FOR A LONG PERIOD OF TIME. NOTE FOR E-SERIES AND F650/750 VEHICLES, 4. Open the fuel/water separator drain valve to FOLLOW THE PROPER HIGH PRESSURE OIL release fuel pressure. Completely drain the fuel PUMP ACCESS PROCEDURE IN THIS filter/water separator assembly. DOCUMENT FOR ACCESS TO THE HIGH 5. Disconnect the fuel supply and fuel return lines PRESSURE OIL PUMP. from the fuel filter/water separator. NOTE 6. Disconnect the two (2) cylinder head fuel FOR SUPER DUTY AND EXCURSION, PROCEED supply lines from the fuel filter/water separator

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FORD HIGH PRESSURE SYSTEM DIAGNOSTICS REPAIR MANUAL

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Filed Under (Ford Manuals) by admin on 16-04-2012

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SERVICE PROCEDURE IT IS NOT NECESSARY TO REPLACE THE HIGH PRESSURE PUMP WHEN REPLACING THE A minimum of 3.5 MPa (500 psi or 0.8 volts) ICP is QUICK CONNECT FITTINGS. required before the injectors are enabled. No or low oil in the system, leakage at the injector upper 4. If a leak is identified in the branch tube, use D-rings, high pressure pump quick connect fitting, the following procedure to replace the branch high pressure pump discharge tube, faulty injection tube if the vehicle your working on is a F-Super pressure regulator (IPR), high pressure pump, or Duty or Excursion. For E-Series, the engine branch tube could cause low ICP pressure. needs to be removed to replace the branch tube. When replacing the branch tube, also 1. Perform the revised Powertrain Controls / install the STC bracket kit. Emissions Diagnosis (PC/ED) lead diagnostics Section 4, Hard Start / No Start Diagnostic BRANCH TUBE REPLACEMENT FOR F-SUPER Procedure Tests 10e and 10f. These tests were DUTY AND EXCURSION VEHICLES ONLY revised in January 2006. 1. Remove the transmission. See the appropriate NOTE model year Workshop Manual (WSM), Section 307-01. THE LOW PRESSURE OIL SYSTEM MUST BE WORKING PROPERLY IN ORDER FOR THE HIGH NOTE PRESSURE OIL SYSTEM TO BUILD ICP LEAVE THE FLYWHEEL ON THE ENGINE, AS IT PRESSURE. THIS INCLUDES ADEQUATE WILL MAKE IT EASIER TO TURN THE ENGINE PRESSURE AND GOOD QUALITY PROPERLY OVER TO TOP DEAD CENTER (TDC) AND THE MAINTAINED OIL. TRANSMISSION FLUID DOES NOT NEED TO BE NOTE DRAINED. THIS TSB ONLY APPLIES TO REPLACEMENT OF 2. Set engine at TDC both cylinder number 1 ANY COMPONENT FOUND DEFECTIVE WHILE rocker arms should be loose. See rocker arm PERFORMING PC/ED HARD START / NO START removal procedure in the appropriate online TESTS 10e AND 10f. WSM, Section 303-01C

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1993 Ford Escort CIRCUIT TEST J – FUEL PUMP CIRCUIT (RELAY AND INERTIA SWITCH)

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Filed Under (Ford Manuals) by admin on 19-01-2012

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resistance between test pin No. 22 and test pins No. 40 and 60. If resistance is less than 10,000 ohms, repair short circuit and repeat QUICK TEST. If resistance is 10,000 ohms or more, go to step 5). 5)Check Fuel Pump Circuit Continuity Turn ignition off. Leave fuel pump relay and PCM disconnected. Measure resistance between FUEL PUMP circuit at fuel pump relay wiring harness connector and test pin No. 22 at breakout box. If resistance is less than 5 ohms, replace PCM and repeat QUICK TEST. If resistance is 5 ohms or more, repair open circuit and repeat QUICK TEST. 10)Code 95/542 A KOEO Code 95/542 indicates one of the following conditions: Engine Starts: * Fuel pump secondary circuit shorted to power. * Fuel pump relay contacts always closed. * Open FPM circuit between PCM and junction to POWER-TO-PUMP circuit. * Left/front HO2S short to power (dual HO2S applications). * Faulty PCM. No Start: * IFS switch circuit open or not reset. * Open circuit in or between PCM and fuel pump. * Faulty ground connection at fuel pump. * Faulty fuel pump. If engine starts, go to step 11). If engine does not start, go to step 15). 11)Check Fuel Pump Operation Turn ignition on. Wait 5 seconds. Listen for fuel pump operation. If fuel pump is off, go to step 13). If fuel pump is on, go to step 12). 12)Check For Fuel Pump Relay Always Closed Turn ignition off. Disconnect fuel pump relay. Turn ignition on. If fuel pump is off with relay disconnected, replace fuel pump relay and repeat QUICK TEST. If fuel pump is on with relay disconnected, repair short to power in POWER-TO-PUMP or FPM circuit. (For models with relay block, also check fuel pump prime plug circuit). Repeat QUICK TEST. 13)Check Continuity Of Fuel Pump Monitor (FPM) Circuit Turn ignition off. Disconnect PCM 60-pin connector. Inspect and repair any damaged terminals. Install EEC-IV Breakout Box (T83L-50-EEC-IV) , leaving PCM disconnected. Disconnect fuel pump relay. Measure resistance between test pin No. 8 (No. 19 on Escort, and Tracer) at breakout box and POWER-TO-PUMP circuit at fuel pump relay wiring harness connector. If resistance is less than 5 ohms, go to step 25) (dual HO2S) or replace PCM and repeat QUICK TEST (single HO2S). If resistance is 5 ohms or more, repair open circuit and repeat QUICK TEST

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1997-2001 HONDA CR-V (4WD) Noise From the Rear Differential REPAIR PROCEDURE

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Filed Under (Honda Manuals) by admin on 06-01-2012

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REPAIR PROCEDURE 1. Drain and refill the rear differential with Dual Pump Fluid. 2. Check the tires for proper inflation (recommended cold inflation front and rear is 26 psi) and any variation in tire size or type. 3. Test-drive the vehicle in a parking lot. Make tight, low-speed turns. If the noise is eliminated, return the vehicle to the customer. If the noise is still present, go to step 4. 4. Remove the rear differential assembly (see page 15-16 of the 1997-01 CR-V Service Manual). 5. Remove the torque control differential case, then remove and discard the 30 mm shim and the clutch assembly (see steps 1 thru 10 on pages 15-20 thru 15-22 of the service manual). 6. Remove the thrust needle bearing, the oil pump driveshaft, and the oil pump body assembly (see steps 11 and 12 on page 15-22 of the service manual). 7. Install the new flow collar over the drive pinion shaft. Make sure the tabs of the flow collar align with the oil pump pin. 8. For 1997 models: Assemble the new oil pump (spring, O-rings, piston, and pump body assembly). 9. Align the rear oil pump grooves with the oil pump pin and the flow collar tabs, then install the oil pump body assembly on the differential carrier. 10. Tighten the oil pump body assembly bolts to 12 N·m (8.7 lb-ft). 11. Align the oil pump driveshaft tabs with the grooves of the front oil pump in the oil pump body assembly, then install the oil pump driveshaft. 12. Install the thrust needle bearing with the outer race facing up.

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2000 Audi A6 OIL PAN (A4 And A6) Removal And Installation Manual

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Filed Under (Audi Manuals) by admin on 01-07-2012

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OIL PAN(A4 & A6) Removal (Lower Pan- A4 & A6) 1. Disconnect negative battery cable. 2. Remove engine noise insulator (undercover). See Fig. 12 . Drain engine oil. 3. Unbolt left and right swaybar stabilizer bracket bolts (4) from mounting bracket. See Fig. 98 . Lower swaybar stabilizer not more than 10cm (3.94 INCHES) and secure with heavy wire. 4. If vehicle is equipped with automatic transmission, unbolt oil cooler pipe (line) bracket from right side oil pan. 5. Remove lower oil pan. To install oil pan (lower), see INSTALLATION (LOWER OIL PAN- A4 & A6) . Installation (Lower Oil Pan- A4 & A6) 1. Ensure oil pan surfaces are clean and dry. Remove residual sealant from oil pan, if necessary, with hand drill and plastic brush instead of a flat scrapper. See Fig. 99 . Install gasket. 2. Install 2 bolts diagonal to each other (to hold up pan). Install the rest of the bolts and hand tighten. 3. Starting at center and moving outward, tighten lower oil pan to upper oil pan bolts to 10 N.m (89 INCH lbs.). Tighten oil pan drain plug 30 N.m (22 ft. lbs.). Wait 30 minutes before filling with engine oil. Tighten all bolts to specification. See TORQUE SPECIFICATIONS . 4. To complete installation, reverse removal procedure. Fill and bleed cooling system. See COOLING SYSTEM BLEEDING . Removal (Upper Oil Pan- A4 & A6) 1. Disconnect negative battery cable. Remove oil dipstick. Unbolt oil dipstick tube at front of cylinder head. Remove oil dipstick tube. 2. Remove engine noise insulator (undercover). See Fig. 12 . Drain engine oil. 3. Move lock carrier into service position. See LOCK CARRIER . This will allow servicing of front engine components and facilitate removal of oil pan. 4. Open coolant expansion tank cap, drain cooling system at radiator. Open the coolant pump bearing housing drain plug. Located at bottom of block near transmission bell housing, drivers side of vehicle. See Fig. 32 – Fig. 33 . If vehicle is equipped with automatic transmission, unbolt oil cooler pipe (line) CAUTION: Wear eye protection NOTE: Obtain radio code before disconnecting battery. For help in identifying components and component locations, refer to illustrations Fig. 108 -Fig. 109 . NOTE: If engine is out of car, ensure oil pan is aligned with cylinder block on flywheel side. 2000 Audi A6 1998-02 ENGINES’ ’2.8L V6 30-Valve 2000 Audi A6 1998-02 ENGINES’ ’2.8L V6 30-Valve bracket from right side oil pan. 5. Position Engine Support (10-222A) with (10-222A/3) engine support adapter, or equivalent, on bolted flanges of fenders. Connect support bracket to front and rear engine lifting eyes. Lift up engine as far as possible. DO NOT use excessive force to raise engine. 6. Cut tie wraps and open bracket supporting starter wiring. See Fig. 97 . Disconnect electrical connection at starter.

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2004 Excursion, F-Super Duty 250-550 Fuel Charging and Controls – 6.0L Diesel Removal And Installation Manual

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Filed Under (Ford Manuals) by admin on 17-05-2011

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Removal 1. Remove the intake manifold. For additional information, refer to Section 303-01C. 5. Remove the bolts and the high-pressure oil 2. Remove the turbocharger adapter pipe. pump cover. •Use a thin gasket scraper to separate the cover from the crankcase. •Remove and discard the press-in-place gasket. 3. Secure the turbocharger outlet pipe. REMOVAL AND INSTALLATION (Continued) 6. Position the dial indicator with bracketry onto 9. Remove and discard the high-pressure pump the oil pump drive and check the oil pump O-ring seal. drive gear backlash. 10. Remove the bolts and the high-pressure oil 7. Remove the bolts from the high-pressure oil pump. pump discharge pipe. 11. Remove and discard the lower O-ring seal. 8. Using the special tool, disconnect and remove the high-pressure oil pump discharge pipe. •Remove and discard the D-shaped O-ring seal.

1998 Chevrolet Blazer Engine Oil Cooler Hose/ Pipe Removal And Installation Manual

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Filed Under (Chevrolet Manuals) by admin on 22-05-2012

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Removal Procedure 1. Remove the steering linkage shield. Refer to Steering Linkage Shield Replacement in Steering Linkage. Important: Have a drain pan ready for the engine oil to drain into. 2. Remove the bolt attaching the engine oil cooler lines to the remote (frame mounted) oil filter adapter. 3. Remove and discard the seals. 4. Remove the engine oil cooler line retaining rings from the engine oil cooler line quick connectors at the radiator engine oil cooler inlet and outlet. Follow the next two steps for the proper retaining ring removal procedure. 5. Using a bent-tip screwdriver or equivalent, pull on one of the open ends of the retaining ring in order to rotate the retaining ring. 6. Rotate the retaining ring around the quick connector until the retaining ring is out of position and can be completely removed. Discard the retaining rings. 7. Remove the engine oil cooler lines from the quick connectors at the radiator engine oil cooler inlet and outlet. Pull the lines straight out from the connectors. 8. Remove the remote engine oil filter lines support clamp bolt. Important: Have a drain pan ready for the engine oil to drain into. 9. Remove the bolt attaching the remote engine oil filter lines to the remote (frame mounted) engine oil filter adapter. 10. Hold the remote engine oil filter lines below the remote engine oil filter lines (engine mounted) adapter to drain the engine oil. 11. Remove and discard the seals. 12. Remove the bolt attaching the remote engine oil filter lines to the remote engine oil filter lines (engine mounted) adapter. 13. Remove and discard the seals. 14. Clean all of the components in a suitable solvent, and dry them with compressed air. 15. Inspect the fittings, the connectors, the cooler lines, the cooler, the filter lines, and the remote filter adapter for damage, distortion, or restriction. Replace parts as necessary. 16. Flush the engine oil cooler, the engine oil cooler lines, the remote engine oil filter adapter, and the remote engine oil filter lines with the same type of engine oil normally circulating through the engine. Installation Procedure

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2005-2008 Honda Odyssey Power Steering Pump Whines , Buzzes, or Hums Repair Manual

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Filed Under (Honda Manuals) by admin on 16-05-2012

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Inspect the power steering reservoir. Does one of the 3 ribs on the reservoir cover point toward the reservoir holder? Yes – This vehicle already has the revised power steering reservoir. Continue with normal troubleshooting procedures. No – Go to REPAIR PROCEDURE. REPAIR PROCEDURE 1. Drain the power steering reservoir: •Remove the reservoir from its holder. •Raise the reservoir, and disconnect its return hose. •Drain the reservoir fluid into a suitable container. Take care not to spill any fluid on the body or other parts. Wipe off any spilled fluid immediately. 2. Drain the fluid from the power steering system: •Connect a suitable diameter drain hose to the disconnected return hose. •Hold the end of the drain hose in a suitable container. •Start the engine, and run it at idle while you turn the steering wheel lock-to-lock several times. •When the fluid stops running out of the hose, shut off the engine. •Discard the used fluid. 3. Reinstall the return hose to the reservoir, then reattach the reservoir to its holder. Fill the reservoir to its upper level line with new power steering fluid. 4. Bleed the air from the power steering system: •Start the engine. •With the engine at a fast idle, turn the steering wheel lock-to-lock several times. 5. Check the condition of the fluid in the reservoir: •If the fluid looks contaminated, dark, or discolored, repeat steps 1 thru 5. •If the fluid is clear, go to step 6. 6. Place a suitable container under the vehicle to catch any fluid 7. Replace the power steering fluid reservoir: •Remove the reservoir from its holder. •Disconnect the return hose from the reservoir, and pour the fluid from the reservoir into a container. •Disconnect the outlet hose from the reservoir, and remove the reservoir. •Install a new reservoir in the reverse order of removal. •Fill the reservoir to its upper level line with new power steering fluid. 8. Start the engine, and run it at a fast idle. Turn the steering from lock-to-lock several times to bleed any air from the system. 9. Recheck the fluid level in the reservoir, and add more if needed. Do not fill the reservoir beyond its upper level line.

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1998 Acura 3.5RL FUEL PUMP RELAY (3.5RL) INSTALLATION MANUAL

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Filed Under (Acura Manuals) by admin on 13-06-2011

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Fuel pump relay is located in the front of the trunk. Turn ignition switch to START position. If engine starts, go to next step. If engine does not start, go to FUEL PUMP RESISTOR (3.5RL) . 2. Turn engine off and ignition on. Measure voltage between ground and PCM 12-pin connector terminal No. 4 (Green wire). If battery voltage is present, go to next step. If battery voltage is not present, go to step 4). 3. Start engine and run at 3000 RPM with no loads and transmission in Park or Neutral, until radiator fan comes on. Allow engine to idle for at least one minute. Turn engine off. Disconnect vacuum hose No. 21 from vacuum manifold. Apply 8-12 in. Hg (27-40 kPa) vacuum to Manifold Absolute Pressure (MAP) sensor. Start engine and run at 6500 RPM with no loads and transmission in Park or Neutral. Measure voltage between ground and PCM 12-pin connector terminal No. 4 (Green wire). If less than one volt is present, fuel pump relay circuit is okay. If one volt or more is present, substitute a known good PCM, then recheck. If symptom or indication goes away, replace original PCM. 4. Turn ignition off. Disconnect PCM 26-pin and 12-pin connectors. Disconnect fuel pump relay 4-pin connector. Using a fused jumper wire, connect fuel pump relay connector terminals No. 2 (Red/White wire) and No. 4 (Green wire). Turn ignition on. Measure voltage between ground and PCM 12-pin connector terminal No. 4 (Green wire). If battery voltage is not present, go to next step. If battery voltage is present, replace fuel pump relay. 5. Remove jumper wire. Measure voltage between ground and fuel pump relay 4-pin connector terminal No. 2 (Red/White wire). If battery voltage is present, repair open or short in Green wire between PCM and fuel pump relay. If battery voltage is not present, repair open in Red/White wire between fuel pump relay and FUEL PUMP fuse No. 22 (20-amp), located in underdash fuse/relay box. FUEL PUMP RESISTOR (3.5RL) 1. Fuel pump resistor is located in the left corner of the trunk. Disconnect fuel pump resistor 2-pin connector. Turn ignition on and measure voltage between ground and fuel pump resistor connector terminal No. 2 (Yellow wire) within 2 seconds. If battery voltage is present for 2 seconds after ignition is turned on, go to next step. If battery voltage is not present as specified, check PGM-FI relay. See PGM- FI MAIN RELAY . 2. Turn ignition off. Using a jumper wire, connect fuel pump resistor connector terminals No. 1 (Black/Yellow wire) and No. 2 (Yellow wire). Turn ignition switch to START position. If engine does not start, go to next step. If engine starts, replace fuel pump resistor. 3. Turn ignition off. Disconnect fuel unit sub-harness Gray, 10-pin connector located in front of trunk, above fuel pump access panel, next to Gray, 20-pin connector. Turn ignition on and measure voltage between ground and sub-harness connector terminal No. 7 (Black/Yellow wire) within 2 seconds. If battery voltage is present for 2 seconds after ignition is turned on, check fuel pump. If battery voltage is present as specified, repair open in Black/Yellow wire between fuel pump resistor and fuel pump

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