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2005 HONDA ODYSSEY ROOF RACK CROSSBAR (LX) INSTALLATION INSTRUCTIONS

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Filed Under (Honda Manuals) by admin on 19-10-2011

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2. Remove the roof moldings by carefully lifting them upward. 3. If the front or rear retaining clips remained on the roof molding, remove them from the roof molding, and reinstall them in their original positions on the vehicle. Remove the remaining clips and set them aside; they will not be reused. 4. If necessary, remove the six center retaining clips, three on each side, from the stud bolts using long nose pliers. 4226090Y ROOF MOLDING ROOF REAR SIDE RETAINING CLIP RETAINING CLIP ROOF MOLDING RETAINING CLIP 4226100Y RETAINING CLIP STUD BOLT CLIP (Leave this in place.) CLIP (Leave this in place.) STUD BOLT LONG NOSE PLIERS INSTALLATION NOTE: •The weight of cargo must not exceed the maximum weight capacity of150 lb (68 kg). Be extremely careful not to damage the roof and other finished surfaces of the body when installing the roof rack. Do not interchange the front and rear parts or the right and left parts. 1. Place a shop towel around the tip of a flat-tip screwdriver, and pry up on the rear of each roof molding. 4226080Y ROOF MOLDING ROOF REAR SIDE FLAT-TIP SCREWDRIVER SHOP TOWEL

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1997 Jeep Grand Cherokee Laredo 7 1/8″, 7 1/3″, 7 9/16″, 7 4/5″, 8 1/4″, 8 1/2″ & 8 9/10″ Ring Gears Removal And Installation Manual

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Filed Under (Jeep Manuals) by admin on 04-07-2012

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Removal (Model 194, 8 1/4″ & 1998 Grand Cherokee 216 Axles) 1. Raise and support vehicle. Remove rear wheel(s). If equipped with drum brakes, remove brake drum. If equipped with disc brakes, remove brake caliper and rotor. On all models, clean axle housing cover. Loosen cover bolts, and drain oil. Remove cover. 2. Remove differential pinion-shaft lock bolt. Remove pinion shaft from differential. Push in axle. Remove “C” clip from axle at pinion gear. Remove axle from tube. Remove axle shaft seal and bearing from axle tube. Installation 1. Grease bearing, and install into axle tube. Ensure bearing part number is facing outwards. Apply wheel bearing grease to axle shaft seal. Install seal in axle tube. Install axle shaft. 2. Install axle “C” clip. Pull axle out to seat “C” clip. Install pinion shaft. Install lock bolt, and tighten to specification. Apply RTV to axle housing cover. Tighten cover bolts to specification. See TORQUE SPECIFICATIONS table. Fill with gear oil. Removal (Model 198, 1999 Grand Cherokee 216 & 226 Axles) 1. Raise and support vehicle. Remove rear wheel(s). Remove brake drum. Remove nuts securing axle retainer plate to axle tube, and discard. Using slide hammer and Adapter (6790), remove axle shaft from axle tube. 2. Using a 3/8″ drill bit, drill a shallow hole into bearing retaining ring on axle. DO NOT drill into axle. Using a cold chisel, cut bearing retaining ring across drilled hole, and remove from axle shaft. Using a press and Bearing Remover (1130), remove bearing from axle shaft. Remove seal and retainer plate from axle shaft. Installation 1. Ensure axle shaft retaining plate is flat and not warped. Install retaining plate on axle shaft. Apply wheel bearing grease to axle shaft seal. Install seal on axle shaft. Grease bearing, and install on axle shaft with outer surface groove facing seal. 2. Using press and Bearing Installer (7913), press bearing onto axle shaft. Press NEW bearing retainer ring onto axle shaft. Install axle shaft in axle tube. Tighten NEW axle retainer plate nuts to specification. See TORQUE SPECIFICATIONS table. PINION SEAL & YOKE Removal

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SKYROOF LSS Electric Spoiler Sunroof with Sliding Panel Shade Installation Manual

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Filed Under (More Manuals) by admin on 11-03-2012

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SUNROOF KIT PREPARATION 1. Verify that sunroof kit is complete and undamaged. 2. Bench test the sunroof to ensure proper operation. Close the glass fully before continuing. 3. Cover the vehicle interior to keep clean and prevent damage. SUNROOF INSTALLATION 4. Position the sunroof : Place the interior shade tray against the interior headliner and position to avoid any obstructions, allowing 4 inches clearance in front for the motor. Consider obstructions hidden by the headliner such as roof header, side rails and cross bows. NOTE: motor can be located above most consoles. Place the point of a scratch awl against the center inside front lip of the headliner ring (inside edge of the shade tray). Pierce the headliner, and make a slight dent in the roof panel that will be easily visible on top of the vehicle 5. Carefully remove the entire headliner board from the vehicle. 6. If applicable, remove anti-flutter roof bows from the inside of the roof. Do not remove, cut or modify any structural braces, headers or side rails. 7. Measure and mark a front-to-rear center line on the outside of the roof with a marking pencil. Draw a “reference mark” crossing the center line at the roof dent made in step 4. Measure and mark the front cut line 1¼ inches in front of this reference mark. 8. Align the template centerline to centerline on roof. Align front arrow on the template to front cut line mark. Tape template in place, and apply 2 inch wide masking tape around the outside of the cut line to protect the paint while cutting the roof panel. 9. Make a hole large enough to allow entry of the cutting tool, 1 to 3 inches inside the cut line. If necessary, enlarge the hole using hand held metal snips. Cut the sunroof opening with a suitable metal cutting tool. 10. Use a file to clean up any rough edges or burrs around the sunroof opening. 11. Test fit the sunroof. Trim the hole if required and retest. There should be approximately 1/8 inch (4 mm) clearance front to rear, and side to side. Once proper fit has been achieved, remove the masking tape [ peel inward, toward the opening ] and marking pencil lines from the roof. 12. Apply bare metal primer to the cut edge to prevent the metal from rusting. 13. Clean underside of main frame with wax/grease remover. Apply sealant to the inside lip of the main frame. Use nonacidic silicone, butyl, or the supplied foam tape. If using foam or butyl tape, fully overlap the ends in the rear center at a screw hole. Kit includes foam sealant tape, however some technicians prefer silicone or butyl

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2009 HONDA PILOT ROOF RACKS AND CROSS BARS INSTALLATION INSTRUCTIONS

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Filed Under (Honda Manuals) by admin on 03-10-2011

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INSTALLATION NOTE: The weight of the cargo must not exceed the maximum weight capacity of 75 kg (165 lbs). Be extremely careful not to damage the roof and other finished surfaces of the body when installing the roof rack. Installing the Roof Racks 1. Open the tailgate. Using a plastic trim tool, pry up on the rear end of the roof molding left cover. Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 700201CX PLASTIC TRIM TOOL ROOF MOLDING LEFT COVER FRONT TAILGATE 2. Using a pushpin, pierce two holes at the scribe marks on the roof molding

2009 HONDA RIDGELINE ROOF RACK INSTALLATION INSTRUCTIONS

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Filed Under (Honda Manuals) by admin on 12-10-2011

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INSTALLATION NOTE: Do not damage the body paint finish. The weight of the cargo must not exceed the maximum weight capacity of 50 kg (110 lbs). Wipe the vehicle roof moldings clean before installing the roof rack. 1. Using a trim removal tool, pry up on the front end of each roof moldings. Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 7D2902AY 2 ROOF MOLDINGS TRIM REMOVAL TOOL FRONT 2 ROOF MOLDINGS 2. Slide and remove two roof moldings from the vehicle

1984-2001 Jeep Cherokee Ribbed Roof Installation Manual

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Filed Under (Toyota Manuals) by admin on 11-03-2012

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In order to accommodate the added thickness of the ribs, longer clamp frame screws or peeling one score off a clamp frame may be required. Install as normal, with any of the following options: A. Use CS-105 (3/8″ x 7/16″ D-shaped foam seal) as main frame sealant 1. Measure and cut sunroof hole as usual 2. Apply self-adhesive CS-105 to sunroof frame (approx. 9 ft. per sunroof). 3. Join CS-105 ends at a 45° angle (not a butt joint). Apply sealant to the joint. 4. Clamp sunroof into hole as usual. No cleanup is required. B. Use non-corrosive silicone sealant to fill between the ribs. 1. Measure and cut sunroof hole as usual 2. Apply a bead of silicone in between the ribs to fill the gap 3. Apply a bead of silicone to sunroof frame (in place of butyl or foam tape) 4. Clamp sunroof into hole as usual. Longer screws may be required on some sunroofs. 5. Cleanup is required. Neatly smooth and feather the silicone around the sunroof frame. NOTE : shims can be helpful, but are not required – metal frames will not twist out of shape II. Composite Frame Sunroofs [see illustrations] Composite frames are not as rigid as metal, and tend to twist inward when installed in ribbed or thick roof skins. Use silicone sealant to seal the frame against the roof, and shims prevent the frame from bending out of shape. A. Required materials: 1.3/16″ thick x 1/4″ – 3/8″ wide [width of outer frame lip] hard black rubber or vinyl material. Body side molding works well. 2.1/8″ thick x 1/4″ wide plastic or vinyl 3. Paint sticks (for use as shim blocks) 4. Non-corrosive silicone sealant 5. Longer clamp ring screws are recommended to accommodate the extra roof thickness B. Procedure: 1. Measure and cut sunroof hole as usual 2. Cut strips of 3/16″ thick material to fit between each rib at the sunroof hole. Run a bead of non-corrosive silicone in troughs between ribs and set strips into it. Fill any gaps with silicone. Objective is to create a flat area for sunroof to seal against. Clean overrun. Allow silicone to set to minimize shifting while installing. 3. Cut strips of 1/8″ thick x 1/4″ wide material to fit between clamp ring and main frame. Glue to inside edge of clamp frame, between screw holes. Without this inside shim, the sunroof main frame will twist, causing gaps betweeen the glass and seal which will result in water leaks. 4. Insert paint sticks in channel gap between edge of sunroof glass and frame. This will minimize inward distortion of the frame. 5. Install sunroof as usual, using non-corrosive silicone sealant (not butyl or foam). Allow silicone to set for at least 1 hour before removing shims

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2008 HONDA ACCORD 2- AND 4-DOOR AUTOMATIC DAY/NIGHT MIRROR (LX) INSTALLATION INSTRUCTIONS

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Filed Under (Honda Manuals) by admin on 08-10-2011

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INSTALLATION 1. Make sure you have the anti-theft code for the radio, then write down radio station presets. 2. Disconnect the negative cable from the battery. Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 7214110E AUTOMATIC DAY/NIGHT MIRROR AUTOMATIC DAY/NIGHT MIRROR HARNESS 3. Disengage the eight retaining tabs and remove the left and right lenses from the roof console. Without Moonroof: With Moonroof: 7302010B ROOF CONSOLE RIGHT LENS 4 RETAINING TABS LEFT LENS 4 RETAINING TABS SHOP TOWEL FLAT-TIP SCREWDRIVER 761802AB ROOF CONSOLE RIGHT LENS 4 RETAINING TABS LEFT LENS 4 RETAINING TABS SHOP TOWEL FLAT-TIP SCREWDRIVER Open the sunglass holder. 5. Remove the four screws (two black and two silver) and let the roof console drop down. Disconnect the vehicle connectors and remove the roof console. Without Moonroof: With Moonroof: 730202AB BLACK SCREWS ROOF CONSOLE SUNGLASS HOLDER (Open. ) SILVER SCREWS VEHICLE CONNECTORS 761803AB ROOF CONSOLE SUNGLASS HOLDER (Open. ) VEHICLE CONNECTORS BLACK SCREWS SILVER SCREWS 6. Turn the sunvisor holder 45°, and remove the two sunvisor holders. 7. Turn the left sunvisor toward the driver’s seat. 8. Locate the slot in the sunvisor holder, and insert a flat-tip screwdriver into the slot. Push in and hold the retaining tab.

1999-2004 Jeep Grand Cherokee WJ 2″ Coil Spring Spacers Installation Manual

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Filed Under (Jeep Manuals) by admin on 19-12-2011

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FRONT 1. Read complete instructions before beginning installation, the following special tools are recommended: Coil spring compressor, floor jack, jack stands, and metric hand tools. 2. Jack the vehicle in the center of the front axle. 3. Support the vehicle by placing jack stands on the frame behind the control arms so that the front tire/wheels are off the ground freely. 4. Remove the front tires/wheels. 5. Remove the lower shock nuts that secure the shock to the axle on both sides. 6. Remove the coil springs. 7. Remove the upper coil spring isolator and install onto the coil spring spacers. 8. Starting on the left side of the vehicle install the coil spring spacer onto the frame. 9. Install the coil spring. Note the position of the spring as it seats into the lower coil spring isolator on the axle so that it is at its stop. It must be seated into the coil spring isolator. 10. In order to complete step # 9 on the right side of the vehicle you may have to use a coil spring compressor in order to install the coil spring. You may also disconnect the lower lateral track bar on the front end. 11. Jack the axle and reconnect the lower shock nuts that secure the shock to the axle. 12. Install the front tires/wheels. 13. Lower the vehicle onto the ground. 14. Torque all bolts to factory specifications and re-torque after 500 miles.. 15. Daystar recommends having the front end alignment checked after installing the coil spring spacer lift

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1999 Jeep Grand Cherokee Limited AUTOMATIC TRANSMISSIONS Chrysler 45RFE Electronic Controls Repair Manual

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Filed Under (Jeep Manuals) by admin on 11-07-2012

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INTERNAL TCM Circuit Description The TCM is reporting internal errors. Diagnostic Procedure 1. Turn ignition switch to LOCK position. Remove transmission control relay. Measure resistance between ground and relay ground circuit (Black/Yellow wire) in relay connector. If resistance is greater than 5 ohms, repair open circuit. If resistance s not greater than 5 ohms, go to next step. 2. The TCM has an internal problem and must be replaced. P0715: INPUT SPEED SENSOR ERROR Circuit Description DTC P0715 will set if an excessive change in input RPM has been detected in any gear. Possible Causes * Intermittent wiring and connector problems. * Faulty input speed sensor. * Input speed sensor circuits shorted to ground, shorted to voltage, or open. * Faulty TCM. Diagnostic Procedure 1. Place gear selector in “P” position and start engine. Using scan tool, monitor input speed sensor value. If value is less than 400 RPM, go to next step. If value is not less than 400 RPM, go to step 9. 2. Turn ignition switch to LOCK position. Install Transmission Simulator (8333). Turn ignition on. Using transmission simulator, turn rotary knob to middle (1000/3000) position. Turn INPUT/OUTPUT switch on. Using scan tool, monitor input and output speed sensor values. If input speed sensor value is 2950- 3050 RPM and output speed sensor value is 950-1050 RPM, replace input speed sensor. If speed sensor values are not as specified, go to next step. 3. Turn ignition switch to LOCK position. Disconnect TCM harness connector. Remove transmission control relay. Using fused jumper wire, jumper fused B+ circuit (Red/White wire) and transmission relay output circuit (Red wire) together at relay connector. Turn ignition on. Measure voltage between ground and input speed sensor signal circuit (Red/Black wire) at TCM harness connector. If voltage is greater than 3 volts, repair circuit for short to voltage. If voltage is not greater than 3 volts, remove jumper wire, install relay and go to next step. 4. Turn ignition switch to LOCK position. Disconnect input speed sensor harness connector. Measure resistance of input speed sensor signal circuit (Red/Black wire) between TCM and input speed sensor. If resistance is greater than 5 ohms, repair open circuit. If resistance is not greater than 5 ohms, go to next step. 5. Measure resistance of input speed sensor ground circuit (Dark Blue/Black wire) between TCM and input

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K40016 ADD-A-LEAF SPRING KIT INSTALLATION INSTRUCTIONS

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Filed Under (More Manuals) by admin on 19-04-2012

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CHEVY 1982-98 S Series all 2WD/4WD 1972-82 LUV PU 2 WD DODGE 1994-99 Ram 1500 2WD 1994-00 Ram 1500 4WD FORD 1990-96 F 150 std or ext cab 2WD 1982-89 F 150 std or ext cab 2WD 1983-1996 Ford Bronco II 4WD 1983-1996 Ford Bronco II 2WD 1983-1997 Ford Ranger 2WD/4WD 1990-00 Ford Ranger 2WD 1983-97 Ford Explorer 2WD/4WD 1972-84 Ford Courier 2WD K40016 ADD-A-LEAF SPRING KIT JEEP 1984-01 Jeep Cherokee 1974-86 CJ-5/CJ-7/CJ-8 4WD 1967-73 Jeepster/C101/C101 w multileaf Jeep Wrangler 1987-96 Front and Rear LAND ROVER 1959-1981 All 4wd MITSUBISHI 1986-91 Montero 1982-84 PU 2WD/4WD NISSAN 1968-1997 PU/Pathfinder 2WD/4WD TOYOTA 1963-98 Toyota PU/4 Runner with 2.5″ rear springs The K40016 Add-A-Leaf Spring Kit retrofits onto the following vehicles: The kit consists of two each 28″ Leaf Springs and two sets of two each longer bolts and nuts of different diameters. The same diameter bolt currently on the vehicle should be used and the other set discarded. • PLEASE READ ALL INSTRUCTIONS COMPLETELY BEFORE BEGINNING THE INSTALLATION • You must use 2-large “C-clamps” or a large vise to contain the elastic potential energy stored in a leaf spring when the center bolt is removed. • The new leaf spring will be placed in the existing spring assembly in a progressive pyramid shape. Example – if your number 1 Spring is 32″ long and the next one is 25″ long, the new Add-A-Leaf Spring should be place between them. • Some vehicles will have a flat helper stack. SEE ILLUSTRATION – DO NOT INSTALL THE NEW ADD-A-LEAF SPRING IN OR BELOW THE HELPER SPRIN(S). Helper spring assembly. Do not install Add-A-Leaf in or below this assembly Lowest allowable position for Add-A-Leaf

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