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2005 Nissan Quest Malfunction Indicator Light (MIL) is ON

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Filed Under (Nissan Manuals) by admin on 31-01-2012

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1 Check scan data for fuel trims to see if the system is in proper fuel control – look for 0% plus or minus 10% in generic or 90 – 110 % alpha in manufacture specific. 2. Verify there are no exhaust leaks. 3. Drive the vehicle and check the bank 1 rear O2 sensor activity on the scan tool or with a voltmeter to see if the bank 1 rear O2 sensor is cross counting like a typical front O2 sensor would. Potential Causes: Catalytic Converter Tech Tips: If in manufacture specific with the scan tool, Nissan displays fuel trims in alpha. 100% alpha is the same as 0% fuel trim. This vehicle has front air fuel ratio sensors – not O2 sensors. Bank 1 is the firewall bank. Bank 2 is the radiator bank. Before the catalytic converter lights off, the rear O2 sensor voltage is usually down around 0.2 – 0.4 volts or so but when the catalytic converter lights off, it uses up a lot of the oxygen so the rear O2 sensor voltage will typically reads around 0.6 – 0.7 volts and have some movement but not a lot of movement and should not cross count above and below 0.5 volts. The catalytic converter is covered under the 8 year 80,000 mile federal emissions warranty.

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2005-2007 Ford Super-Duty diesel extra-cab and crew-cab long bed models Fits 2/4 wheel drive F-250 and F-350 trucks including dual-rear wheel models

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Filed Under (Ford Manuals) by admin on 16-12-2011

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Installation instructions: 1.) Raise and support vehicle. 2.) Lubricate all factory rubber hangers with penetrating oil. 3.) Loosen clamp attaching stock muffler to outlet of catalytic converter. 4.) With a helper, pull hanger rods from rubber hangers and pull stock muffler/tailpipe assembly off of catalytic converter. 5.) Remove muffler/tailpipe from vehicle. 6.) If you are installing this system onto rear of catalytic converter, place the included 3.5? clamp over smaller end of included adapter and install adapter onto converter outlet. If you are installing this aft-cat system with a Bassani down-pipe, the adapter is used between the down-pipe and cat- replacement pipe shown in the down-pipe instructions. 7.) Line up notch in adapter with index lug on outlet of converter and fully engage adapter. 8.) Place hole in clamp over index lug, which now appears in notch of adapter and tighten clamp 9.) Install 14.5? extension onto adapter, with a 4? clamp, if installing kit on a crew-cab truck. 10.) Place one supplied 4? clamp over expanded end of inlet pipe and install pipe directly onto adapter (extra-cabs) or onto end of extension (crew-cabs); insert hanger rods on pipe into corresponding rubber hangers on frame. 11.) Place one supplied 4? clamp over inlet of muffler and install muffler onto inlet pipe. 12.) Place one supplied 4? clamp over expanded end of tailpipe section “C” and install pipe onto outlet of muffler. Insert hanger rods into corresponding rubber hangers on frame. 13.) Place one supplied 4? clamp over expanded end of tailpipe section “D” and install pipe onto tailpipe section “C”. 14.) Place one supplied 4? clamp over expanded end of tailpipe section “E” and install pipe onto outlet of tailpipe section “D”. Insert hanger rod into corresponding rubber hanger on frame. 15.) Place remaining 4? clamp over tip inlet and install tip onto tailpipe section “E”. 16.) Align all components for best fit and tighten all clamps

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NISSAN Altima, Quest, Maxima MIL ON WITH P0340 / P0345 (CMP SENSOR) AND/ OR ENGINE IS HARD TO START WHEN WARM REPAIR MANUAL

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Filed Under (Nissan Manuals) by admin on 17-05-2012

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ACTIONS: • If you only have DTC P0340, replace only Bank 1 CMP (Camshaft Position) Sensor. • If you only have DTC P0345, replace only Bank 2 CMP (Camshaft Position) Sensor. • If you have both codes, replace both sensors. • For a “hard to start warm” incident, replace both sensors, even if you have no codes. Refer to sections EC and EM in the correct Service Manual for sensor replacement information. If replacement of the sensors does not solve your incident, go back to ASIST for further diagnostic and repair information. PARTS INFORMATION DESCRIPTION PART # QUANTITY Camshaft Position Sensor- Bank 1 23731-6J906 1 Camshaft Position Sensor- Bank 2 23731-AL616 1 CLAIMS INFORMATION Submit a Primary Failed Part (PP) line claim using the following claims coding: DESCRIPTION PFP OP-CODESYSDIAFRT RPL One Camshaft Position Sensor (Bank 1 or Bank 2) (1) DE64AA AA 32 (2) RPL Both Camshaft Position Sensors (Banks 1 and 2) (1) DE67AA AA 32 0.3 hrs. (1) Reference the Parts Information table and use the indicated sensor P/N’s as the PFP. (2) Reference the current Nissan Warranty Flat Rate Manual and use the indicated FRT

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FORD 4-PANEL With New Automatic Latch System Truck WITH Factory Tailgate Lock CLASS 3 Installation Manual

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Filed Under (Toyota Manuals) by admin on 10-04-2012

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1) Clean rail surfaces really well with denatured alcohol and make sure they are dry. 2) Press Gasket down firmly the entire length of the gasket 1) Use thin foam double stick tape to hold the clamped hardware in place on inside side rails. The reason we suggest you use this foam is that it is just an extra added protection to keep your clamped hardware from shifting on the sometimes slick surface of some sprayed-in bedliners. • ALL HARDWARE PROVIDED: Stainless steel nuts (18) Part # 9723 or 9723-A – Low Profile Cast aluminum “C” Clamps (16 of them) The only difference with 9723 and 9723-A is that A is a little deeper “C” clamp which is required on some trucks because of the way the inside rail is made. These cast aluminum “C” clamps uninstalled are about the size of a 1 dollar coin and about ¾ inch thick. Part # 9724-T : Latch Installation Tape – (4 pcs.) Part # 9724 – Latch Catch Bracket (4) – These are angled pieces of metal that give your cover’s latches something to “latch to” and are installed with “C” clamps. Part # 9731 – Center Latch Catches (2) Part # 9736 – D Shaped Seals (2) – Described Above Part # 9714 or 9758 – Stainless Steel Screws (18) (Depending on “C” clamps required above) Part # ST-114 – Keyhole Bracket (2) (Mounted at the Hinge closest to the cab of the truck on the inside of the side rail of the truck at that hinge point). Part # 9727 – Box Seal (2) – Described above INSTALLATION OVERVIEW: 1) Measure and make your marks for your masking tape to put your gaskets on each side. 2) Put down masking tape the entire length of the truck 3) Follow masking tape and install peel and stick gaskets (don’t trim in the rear just yet). 4) Place cover onto truck (you will use the measurements provided to make sure the cover is located exactly in the right position 5) Install Keyhole Bracket (holds the 3rd Leg Hinge) Explanation of 3rd Leg Hinge : • 3rd Leg hinge is a flap of metal that is integrated into the hinge • This flap is on the first hinge right behind the cab of the truck • When you mount the cover, this flap hangs straight down, and slides right into the keyhole bracket 6) Install two “C” Clamps to each Keyhole bracket to secure to the truck 7) Install your stainless steel bolt with lock nut that secures the 3rd Leg Hinge (the flap) into the keyhole bracket on each side. That is “your” permanent point of attachment. (THESE ARE THE SAME TWO BOLTS THAT YOU REMOVE TO TAKE OFF THE COVER) *Remember, the cover is now “installed” and cannot slide around – so you MOUNT ALL THE HARDWARE TO FIT THE COVER from here on out 8) Attach center latch catch on inside of side rails using “C” Clamps. *Center Latch Catch: holds center hinge and the 2 panels in the middle down when the cover is closed. When you close the last panel flat onto the tailgate, a stainless steel “button” along each side of the cover is depressed between the 2 panels at the hinge. When this button is squeezed, it actually pushes a stainless steel latch towards the front of the truck catching the center latch on each side rail. 9) Attach Rear Latch Catch Brackets* using “C” Clamps * These are angled pieces of metal that give your cover’s latches something to “latch to” and are installed with “C” clamps. 10) Install Front Latch Catch Brackets using “C” clamps 11) THIS STEP IS ONLY FOR THE Ford F250/F350 SuperDuty Installations ONLY: The outer seal that comes with your cover and is attached on this rail is called a “Side Box Seal” Because the plastic Ford rails on the SuperDuty are ridged/grooved a little deeper and wider than those on the other Ford trucks, a set of small matte black screws are used in addition to the adhesive on the seal to ensure a snug fit. These screws only slightly penetrate the plastic side rail cover and do not come in contact with the underlying metal side rail

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1996-2000 Chevrolet And GMC Suburban/ Pick-Up 2500/ 3500 Series TUBULAR EXHAUST SYSTEM INSTALLATION INSTRUCTION

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Filed Under (Chevrolet Manuals) by admin on 29-12-2011

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Disassembly – Left Side 1. Disconnect negative cable from battery. 2. Use penetrating oil on all nuts and bolts to be removed. This will prevent the possibility of broken or stripped nuts and bolts. 3. Remove air cleaner system (note position of line and hose connections). 4. Disconnect spark plug wires. 5. Disconnect temperature sensor wire. 6. Remove EGR fitting. 7. Remove bolts and exhaust manifold. Disassembly – Right Side 1. Remove air cleaner box. 2. Disconnect spark plug wires. 3. Remove dipstick and dipstick tube. 4. Remove bolts and exhaust manifold. 5. Clean exhaust flange surfaces on both cylinder heads at this time. DISASSEMBLY – CROSSOVER PIPE 1. Raise vehicle and support with jackstands. 2. Disconnect and remove 02 sensors (2), being careful not to rupture or destroy the unit. WARNING: Do not clean this unit in any cleaning solvent and do not damage wire. 3. Between left and right side of the catalytic converter is a 3-bolt flange with gasket. From the front face of flange, measure out 15″ towards front of truck and cut stock exhaust pipes. Remove exhaust pipes from vehicle. NOTE: Before cutting pipes, measure the height of the converter from the bottom of the floor board for when you install new exhaust pipes you can maintain same distance. •ASSEMBLY – LEFT SIDE 1. Install T.E.S. flange gasket and one 3/8″-16 x 1″ bolt, lock washer, and thick flat washer at rearmost bolt hole (leave bolt loose enough to accept T.E.S.). 2. Install left side T.E.S. manifold from bottom side 3. Install all bolts and washers and tighten. Use thick flat washers on slotted holes. 4. Reinstall spark plugs. 5. Replace original equipment spark plug ends on cylinders #3 and #5 with 60° connectors and boots provided in kit. 6. Re-connect spark plug wires on left side. 7. Re-install temperature sensor wire to temperature sensor. ASSEMBLY – RIGHT SIDE 1. Install T.E.S. flange gasket and one 3/8″-16 x 1″ bolt, lock washer and thick flat washers at rearmost bolt hole (leave bolt loose enough to accept T.E.S.). 2. Install right side T.E.S. manifold from top side. Now install dipstick tube. 3. Install remaining bolts and lock washers. 4. Align all parts and tighten all right side bolts at this time. 5. Replace original equipment spark plug ends on cylinders #4, #6 and #8 with 60° connectors and boots provided in kit. 6. Re-connect right side spark plug wires. 7. To prevent contact with the hot T.E.S. tubing, use nylon tie wrap (supplied) to secure the heater hose to the a.c. dryer. 8. Re-install air cleaner box. CROSSOVER PIPE ASSEMBLY 1. With catalytic converters in their natural position, install and bolt exhaust extension pipes to header collectors using 3/8″ – 16″ x 2 1/2″ hex bolts, 3/8″ flat washers, 3/8″ lock washers and 3/8 hex nuts. Use the 3″ donut provided in kit. 2. Check alignment of pipes to the catalytic converter, secure bolts. 3. With everything in place, tack weld exhaust pipes to catalytic assembly. 4. Unbolt whole exhaust assembly from vehicle and let it hang. Complete weld around pipes. 5. Bolt assembly back in vehicle and check for clearance. 6. Re-install 02 sensors. Use anti-seize on threads of sensor. Route wires clear of exhaust system. 7. Lower vehicle to ground

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Nissan Xterra The Fuel Sending Unit that you remove from the vehicle

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Filed Under (Nissan Manuals) by admin on 02-06-2011

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DESCRIPTION PART NUMBER QUANTITY Cleaning/Sealing Kit B5060-79900 1 (per vehicle) Protective Coating (see “NOTE D”) KY140-9Z 400 As Needed Genuine Nissan Brake Cleaner (see “NOTE E”) 999MP-AH 001P As Needed OR Cleaning/Sealing Kit B5060-79900 1 (per vehicle) Fuel Sending Unit Kit (see “NOTE F”) (D22 vehicles built after 9/1/99 and all WD22) 25060-4S426 1 Kit A (for 1999-00 MY D22) (see “NOTE G”) 1 Kit B (for 2000-03 D22 & WD22) (see “NOTE G”) 1 Genuine Nissan Rust Penetrant (see “NOTE E”) 999MP-A3020P As Needed Genuine Nissan Tectyl 517 (Bitumen) Wax Sealer (see “NOTE E”) 999MP-9 G001P As Needed OR Cleaning/Sealing Kit B5060-79900 1 (per vehicle) Fuel Sending Unit Kit (see “NOTE F”) (For D22 vehicles built up to 9/1/99) 25060-4S425 1 Kit A (for 1999-00 MY D22) (see “NOTE G”) 1 Kit B (for 2000-03 D22 & WD22) (see “NOTE G”) 1 Genuine Nissan Rust Penetrant (see “NOTE E”) 999MP-A3020P As Needed Genuine Nissan Tectyl 517 (Bitumen) Wax Sealer (see “NOTE E”) 999MP-9 G001P As Needed IF REQUIRED Fuel Tank (for 1999-00 MY D22) 17202-7B400 1 Fuel Tank (for 2000 and later D22 4-cyl. & 6-cyl. and WD22 6-cyl. ONLY) 17202-5S620 1 Fuel Tank (for 2000 and later WD22 4-cyl. ONLY) 17202-5S820 1

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2005-2006 Chevrolet C6 Corvette competition converter kit Installation Manual

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Filed Under (Chevrolet Manuals) by admin on 15-12-2011

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Parts List and Description Hardware List (A) PN 600013A – converter “A” (2) 2-1/2″ heavy-duty clamps (B) PN 600013B – converter “B” (1) anti-seize compound (C) PN 600013C – longer adapter leg (D) PN 600013D – shorter adapter leg Note: these converters are only a direct fit with Bassani “421″ series long tube headers and Bassani Power X Crossover Installation instructions: 1.) Raise and support vehicle. 2.) You must install Bassani headers and “X” pipe prior to installing this converter kit for a direct fit installation. Refer to instructions included with those products to proceed to this point. 3.) If a Bassani “X” pipe was previously installed with factory manifolds/converter pipes, loosen clamps and remove adapter pipes that connect Bassani “X” crossover to stock converter outlets. Store or discard these pipes as you have been provided with special adapters for these converters. 4.) Using a 2.5″ clamp, install the included shorter adapter pipe into the inlet stub pipe of “X” crossover. Install the included longer adapter pipe into the other inlet stub pipe. 5.) Using two supplied clamps, install converters into adapter pipes and against collector outlets of Bassani headers already installed; use the 3/8″ bolts included with the headers for this purpose. 6.) Reinstall post-catalyst oxygen sensors into bungs on converters and connect to factory wiring harness with extensions supplied with Bassani headers. 7.) Align system, tighten clamps/fasteners and start engine to check for leaks

2004 – 2007 NISSAN MAXIMA ABS ACTIVATES WITH NORMAL BRAKING / ABS WARNING LAMP IS ON

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Filed Under (Nissan Manuals) by admin on 20-06-2012

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IF YOU CONFIRM The ABS light is ON with one or more of the following DTC stored, • C1105 – RR RH Sensor 2 • C1110 – Controller Failure • C1124 – RR LH IN ABS SOL • C1126 – RR RH IN ABS SOL and/or The ABS system activates with normal braking. ACTIONS 1. Remove only the right rear brake rotor, wheel hub assembly, baffle plate and ABS wheel sensor. 2. Clean the corrosion off of the knuckle, wheel hub assembly, and baffle plate. 3. Grind a notch in the knuckle locating hole (locating hole for plastic hub cap). 4. Reassemble using the new plastic hub cap and a new ABS wheel sensor. 5. If code C1126 and/or C1124 is stored; replace the ABS actuator. 6. Test drive vehicle; recheck for code C1110 (refer to step 10 in the Service Procedure). IMPORTANT: The purpose of “ACTIONS” (above) is to give you a quick idea of the work you will be performing. You MUST closely follow the entire Service Procedure (starting on page 2) as it contains information that is essential to successfully completing the repair PARTS INFORMATION DESCRIPTION PART # QUANTITY Sensor Assy – Anti Skid Rear 47900-7Y000 1 Cap-Hub – RH 43234-ZK30A 1 ABS Actuator Use the VIN and the electronic parts catalog (FAST or equivalent) to find the correct P/N 1 (if needed) CLAIMS INFORMATION Submit a Primary Part (PP) type line claim using the following claims coding: DESCRIPTION PFP OP CODESYM DIA FRT RPL Rear ABS Sensor and Plastic Hub Cap (1) PX32AA ZE 32 1.1 (1) Reference the FAST Parts Catalog and use the “Housing Assy – Rear Axle, RH” P/N as the PFP. And, IF Necessary, use Combination Op Code: DESCRIPTION OP CODE FRT RPL ABS Actuator PX321A 1.5 SERVICE PROCEDURE 1. Remove only the right rear (passenger side) brake rotor, wheel hub assembly, and baffle plate (see Figure 1). • Refer to Section RAX in the Service Manual for removal information

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1999 NISSAN MAXIMA NO START AND SECURITY LAMP ON WITH NATS DTC “ID DISCORD, IMM-ECM” REPAIR MANUAL

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Filed Under (Nissan Manuals) by admin on 29-05-2012

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SERVICE PROCEDURE NOTE: This procedure is described using CONSULT-II. CONSULT may also be used to perform the diagnostic procedures outlined below. However, the screens and steps will differ slightly from those shown here. 1. Install the NATS card (purple) into slot 1 of CONSULT-II (see Figure 1). Figure 1 2/9 2. Connect CONSULT-II to the vehicle (see Figure 2). Figure 2 3. Turn the ignition switch to “ON” (do not start the engine). CONSULT-II will then turn on automatically (see Figure 3). Now touch “START”. Figure 3 4. Select “NATS V2.0″ (see Figure 4). Figure 4
3/9 5. Select “SELF DIAGNOSIS” (see Figure 5). Figure 5 6. Confirm Self Diagnosis Result “ID DISCORD, IMM-ECM” displayed on the CONSULT-II screen (see Figure 6). Figure 6 7. Press “COPY” to print the Self-Diagnosis screen (see Figure 6). Attach this printout to the repair order. Then press “BACK” (see Figure 6) to return to the CONSULT-II main menu. 4/9 8. Turn the vehicle’s ignition switch “OFF” and CONSULT-II “OFF” (see Figure 7). Figure 7 9. Remove the NATS (purple) card from CONSULT-II and install the Diagnostics (blue) card (see Figure 8). Figure 8 5/9 10.Turn the ignition switch to “ON” (do not start the engine). CONSULT-II will then turn on automatically (see Figure 9). Now touch “START”. Figure 9 11.Select “ENGINE” (see Figure 10). Figure 10 6/9 12.Select “ECM PART NUMBER” (see Figure 11). Figure 11 13.Press “COPY” to print the ECM PART NUMBER screen (see Figure 12). Attach this printout to the repair order . Then press “BACK” to return to the CONSULT-II main menu. Figure 12 7/9 14.Turn the vehicle’s ignition switch “OFF” and CONSULT-II “OFF”. 15.Compare the vehicle’s ECM PART NUMBER as printed from CONSULT-II in step 13 to the ECM # in the chart below.

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Lexus IS300 2JZ I-6 Engine TURBOCHARGER SYSTEMS INSTALLATION INSTRUCTIONS

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Filed Under (Lexus Manuals) by admin on 31-03-2012

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1. Do not drain the engine oil until specified to in step 12 2. Remove strut tower brace (if equipped) 3. Remove engine cover by unbolting the four 10mm bolts . SEE FIGURE 1 FIGURE 1 4. Remove factory air box. SEE FIGURE 2 FIGURE 2 5. Remove mass air sensor from the stock intake tube using a Philips screwdriver. SEE FIGURES 3 & 4 FIGURE 3 FIGURE 4 60153_revA Page 8 of 31 6. Install the factory mass air sensor into the new supplied intake tube (P/N 21441) and secure using the two factory Philips screws. SEE FIGURE 5 FIGURE 5 7. Unplug the three O2 sensors on the factory exhaust manifold / catalytic converters. 8. Remove three 12mm bolts at the collector where the factory manifold / catalytic converter meets the exhaust. Save both factory crush o-rings, it will be used later when re-installing the new supplied downpipe. SEE FIGURE 6 FIGURE 6 9. Remove the factory exhaust manifold and catalytic converters by unbolting eight 14mm bolts. SEE FIGURES 7 & 8 INTAKE PIPE P/N 21441 FACTOR Y MASS AIR SENSOR 60153_revA Page 9 of 31 FIGURE 7 FIGURE 8 10. Unplug and remove all three O2 sensors (two pre-cats, and one post cat) from the factory exhaust manifold / catalytic converter. Make you keep track of which sensors are pre-cats and which one is post cat. SEE FIGURE 9 & 10 FIGURE 9 FIGURE 10 11. Locate the pad on the mid-pan on the passenger side of the vehicle. Drill the mid-pan with a 9/16″ drill bit and tap the hole with the supplied 3/8″ NPT tap (P/N 30809) for the turbo oil return. NOTE: When drilling and tapping the mid-pan, use extreme caution to get minimal amount of chips into the motor. Coat both drill bit and tap with excess amount of grease to catch any chips that may enter the engine. 12. Prior to draining the engine oil, clean the threaded hole thoroughly using brake / carb cleaner for any chips or debris. Remove oil drain plug and drain oil. 13. Install new supplied 5/8″ barb x 3/8″ NPT brass fitting (P/N 30133) to the new threaded hole on the mid- pan. It is strongly recommended that you apply a small amount of liquid Teflon to the threads of the fitting. FIGURE 11 POST CAT O2 SENSOR PLUG PRE CAT O2 SENSOR 1 PLUG PRECAT O2 SENSOR 2 PLUG 60153_revA Page 10 of 31 FIGURE 11 14. Unplug the factory oil sending unit located on the driver’s side below the intake manifold, next to the oil filter. Remove sending unit using a 24mm socket. SEE FIGURE 12 FIGURE 12 15. Thread the supplied brass 1/8″ NPT to -3AN fitting (P/N 30544) to the supplied 1/8″ NPT T-fitting (P/N 30562) as shown in FIGURE 13 NOTE: It is recommended that you apply a minimal amount of liquid Teflon to the threads of the fittings. Do not use Teflon Tape. FIGURE 13 P/N 30544 P/N 30562 FACTORY OIL SENDING UNIT ENGINE BLOCK 60153_revA Page 11 of 31 16. Thread the T-fitting assembly into the original port of the factory oil sending unit with the open female port facing upward when tightened. FIGURE 14 FIGURE 14 17. Install the factory oil sending unit to the open female port as shown in FIGURE 15 FIGURE 15 18. Install one end of the supplied -3AN line (P/N 10721) to the 1/8″ NPT to -3AN fitting (P/N 30544) installed previously on the t-fitting (P/N 30562) with the factory oil sending unit. SEE FIGURE 15 INSTALLING THE TURBOCHARGER, WASTEGATE, DOWNPIPE, AND MANIFOLD 19. Install the four supplied M10x1.25 studs (P/N 30806) to the turbo flange of the new supplied exhaust manifold (P/N 21444) and install the two supplied M8x1.25 studs (P/N 30860) into the wastegate flange on the new exhaust manifold. SEE FIGURE 16

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