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GM Accessories Headrest DVD System Display Monitor Inoperative (Install Cable Connector Clamps)

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Filed Under (More Manuals) by admin on 03-02-2012

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GM Accessories Headrest DVD System Display Monitor Inoperative (Install Cable Connector Clamps) Models: 2004-2007 Buick Rainier 2008 Buick Enclave 2003-2008 Cadillac Escalade Models 2005-2008 Cadillac CTS, SRX, STS 2006-2008 Cadillac DTS 2003-2008 Chevrolet Avalanche, Silverado, Suburban, Tahoe, TrailBlazer Models 2006-2008 Chevrolet Colorado 2007-2008 Chevrolet Equinox, HHR 2003-2008 GMC Envoy Models, Sierra, Yukon Models 2006-2008 GMC Canyon 2007-2008 GMC Acadia 2007-2008 Pontiac Torrent 2005-2008 HUMMER H2 2006-2008 HUMMER H3 2007-2008 Saturn OUTLOOK 2005-2008 Saab 9-7X This bulletin is being revised to update the models affected list. Please discard Corporate Bulletin Number 07-08-44-016 (Section 08 — Body & Accessories). Condition Some customers may comment on an inoperative display monitor or monitors in the GM Accessories Headrest DVD System. Cause This condition may be caused by a loose connection at the display monitor cable connectors. These connectors are located at the lower rear part of both front seats. Two cables are routed to the display monitor in each seat. Correction Do This Don’t Do This Install display monitor cable connector clamps. Do Not replace the DVD system display monitor. Important: A number of headrest monitors have been replaced under warranty and in many cases, no trouble was found by the supplier when these units were analyzed. Therefore, technicians should be checking for loose connections and installing cable connector clamps to ensure a positive and robust connection. Technicians are to install a video cable connector clamp on each cable connector located under each front seat. A total of four cable connector clamps, P/N 19159659, are required for each vehicle. The illustration above shows a pair of display monitor cable connectors without the cable clamps installed.

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FORD 6.0L DIESEL CALIBRATION UPDATE VARIOUS ISSUES CALIBRATION

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Filed Under (Ford Manuals) by admin on 19-02-2011

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The PCM and FICM calibration update contains model years covered and Integrated Diagnostic improvement actions to address the following System (IDS) calibration level. symptoms: 2005 F-Super Duty 6.0L: ISSUE Some 2003-2007 F-Super Duty vehicles, 2003-2005 •False DTC P0470 – Exhaust pressure sensor A Excursions and 2004-2010 E-Series vehicles, circuit fault due to a freezing condition. equipped with a 6.0L diesel engine may exhibit hard •False DTC P0404 – Exhaust gas recirculation start, no start, white smoke, lack of power, running (EGR) performance due to a stuck turbocharger rough condition after cold engine start up, or condition. diagnostic trouble codes (DTCs) P0404, P0470, •Cooling loss protection – Revised engine P0611, P1260 and/or P1378 issues. Refer to the protection strategy when an engine Calibration Content for information detailing specific over-temperature condition is present. Vehicles vehicle content by vehicle application and model updated with this service calibration will display year that is being addressed by this calibration higher temperature gauge readings when high update. engine oil temperature (EOT) conditions or high engine coolant temperature (ECT) are This article includes previously released calibration encountered and may disable EGR operation to content that improves injector performance in cold prevent possible EGR cooler damage. engine operation and additional diagnostic capabilities and product protection strategy •Oil cooler efficiency monitor – DTC P012F stored enhancements. These enhancements provide and wrench warning lamp illuminated when the oil additional diagnostic capabilities, adds additional coolers efficiency drops below a specified new DTCs and engine protection strategies. Refer threshold for a given speed and vehicle load to the Calibration Content for additional details. See condition. the appropriate Powertrain Control/Emissions •Turbocharger vane sweep strategy – Performs a Diagnostic (PC/ED) manual for technical sweep of the turbocharger vanes and unison ring descriptions and diagnostic routines associated with during stationary idle conditions. Vane sweep can new DTCs. occur once per hour to help reduce turbocharger sticking. ACTION •FICM low voltage detection monitor – DTC P0560 Reprogram the powertrain control module (PCM) stored and wrench warning lamp illuminated when using IDS release 63.13 and higher or 64.01 and PCM vehicle power (VPWR) parameter identifier higher. The transmission control module (TCM) and (PIDS) is below 10.25V for 60 seconds or below fuel injector control module (FICM) , will 9V for 4 seconds. automatically update if they are not at the latest •Turbocharger over boost detection – DTC P0234 calibration level. This new calibration is not included stored and wrench warning lamp illuminated when in the VCM 2009.11 DVD. Calibration files may also a turbocharger over boost condition occurs. be obtained at www.motorcraft.com. 2006-2007 F-Super Duty 6.0L: CALIBRATION CONTENT •False DTC P0404 – EGR performance due to a Reprogram the PCM to the latest calibration stuck turbocharger condition

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FORD, MERCURY, LINCOLN WHITE FLAKES COMING FROM A/ C VENTS SERVICE PROCEDURE

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Filed Under (More Manuals) by admin on 25-01-2012

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FORD: 2007-2009 MKX 2005-2009 Focus 2008-2010 Crown Victoria MERCURY: 2000-2005 Expedition, F-150 2008-2010 Grand Marquis, Mariner Hybrid, 2007-2009 Edge Mariner 2008-2010 Escape Hybrid, Escape LINCOLN: 2008-2010 Town Car SERVICE PROCEDURE MAY BE NECESSARY TO TEMPORARILY START THE ENGINE TO ENABLE MODE DOOR Hazard and Risk Warnings for White Flakes MOVEMENT. WARNING Clean A/C Ducts: MAY CAUSE EYE AND RESPIRATORY TRACT 1. Remove floor duct trim. IRRITATION. PROLONGED REPEATED EXPOSURE MAY CAUSE BONE DAMAGE 2. Using masking tape, connect one end of the (FLUOROSIS) AND HARM TO THE vacuum cleaner hose to the floor duct on driver RESPIRATORY SYSTEM (BASED ON ANIMAL side. DATA). • Avoid inhaling dust. 3. Tape closed all the other floor duct openings. • Avoid contact with eyes. 4. Obtain about two feet (61 cm) of rubber • Store away from acids. vacuum line large enough to fit the end of a small shop air blowgun. Secure the hose to the • Wash thoroughly after handling. end of the blowgun using a worm clamp. • Avoid release to the environment. 5. Close all instrument panel registers. NOTE THE USE OF DUST PROOF GOGGLES, 6. Set temperature setting to full cold. CHEMICAL RESISTANT GLOVES (PVC) AND 7. Place mode in floor / panel. DUST MASK IS RECOMMENDED. 8. Turn on vacuum cleaner

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2007-2008 Toyota Tundra Rear Driveshaft/ Propeller Shaft Clunk/ Thunk Noise Repair Manual

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Filed Under (Toyota Manuals) by admin on 02-02-2012

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Repair Procedure 1. Confirm that the condition is the rear driveshaft clunk/thunk noise. A. Test drive the vehicle and confirm the customer’scomplaint. B. Place the transfer casein 4WDHighwiththe center differential lock ed. Remove the rear driveshaft and test drive the vehicle. Refer to the Technical Information System (TIS), 2007 or 2008 model year Tundra Repair Manual, Drivetrain -Driveshaft/Propeller Shaft-”Propeller Shaft: Propeller Shaft Assembly (for 4WD): Removal” C. Is the clunk/thunk noise eliminated when coming to a stop and/or when accelerating froma stop? •If Yes-Replace rear driveshaft (propeller shaft assembly). Go to Step 2. •If No-This TSB does NOT apply. Continue diagnosis to isolate cause of condition Repair Procedure (Continued) 2. Install the NEW driveshaft (propeller shaft) assembly. Refer to TSB DL 001-07 for the installation method for 3 joint driveshaftassemb lies on 2007 model year Tundra. Refer to TIS, 2007 or 2008 model year Tundra Repair Manual, Drivetrain -Driveshaft/Propeller Shaft-”Propeller Shaft: Propeller Shaft Assembly (for 4WD): Installation” NOTE Re-usethespacers provided under the center support bearing to ensure the proper alignment of the center support bearing. 3. Test drive and confirm that NO abnormal vibrations or shudders occur while driving, and that the driveshaft clunk/thunk noise is eliminated.

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2008 TOYOTA HIGHLANDER TRAILER WIRE HARNESS Preparation

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Filed Under (Toyota Manuals) by admin on 01-11-2011

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1. Supplemental Restraint System (SRS) (a) Failure to carry out procedures listed below could result in possible deployment of airbag, personal injury, or unnecessary repairs to SRS. (b) Turn the key switch to the LOCK position. (Fig. 1-1) (c) Remove the key from the ignition switch. (d) Disconnect the negative battery cable. (Fig. 1-2) (e) Never use a voltmeter to troubleshoot any of the harnesses or connectors to the SRS. Accidentally probing the connectors to the SRS can lead to deployment of the airbag. (Fig. 1-3) (f) SRS wire harness loom/cover is bright yellow in color. Fig. 1-1 Fig. 1-2 Fig. 1-3 10 mm socket
TOYOTA HIGHLANDER 2008 – TRAILER WIRE HARNESS Procedure Page 5 of 16 pages Issue: A 04/13/07 2. Wiring Precautions (a) DO NOT pull on vehicle wires and/or wire harness. To uncouple electrical connectors, pull only on the connector. (Fig. 2-1) (b) Use nylon ties and adhesive foam strips to secure the vehicle harness and the trailer wire harness. (c) Ensure that all wires are properly insulated from ground. (d) When installing the trailer wire harness, make sure it is not cut or perforated by any sharp metal objects. 3. General Practices and Procedures (a) Before starting installation, refer to the supplemental restraint system procedures in Section 1 above. (b) Take care not to scratch any part of the vehicle. Bind the tips of tools (clip remover, slot screw driver, etc.) with vinyl tape to prevent damage to any part of the car, or use a nylon removal tool (resin based prying tool). (Fig. 3-1) (c) Use a small parts container to store removed bolts and tapping screws so that they can be reassembled correctly. (d) Ensure that seat/floor protectors are in position. (e) After fastening plastic ties, clip away all the excess of the ties using diagonal pliers. (Fig. 3-2)

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2008-2010 FORD F-Super Duty DIESEL ENGINES REPEAT RADIATOR LEAK BUILT ON OR BEFORE SERVICE PROCEDURE

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Filed Under (Ford Manuals) by admin on 17-01-2012

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DIESEL ENGINES REPEAT RADIATOR LEAK BUILT ON OR BEFORE ISSUE ECT temp. Some 2008-2010 F-Super Duty vehicles built on or b. Test results/next steps: before 9/14/2009 and equipped with a 6.4L diesel engine may exhibit repeat radiator leaks due to (1) If EOT is less than 8 °F (4.4 °C) malfunctioning (hyper-extended) high temperature higher than ECT, and the coolant temp thermostats. fluctuates roughly 5 °F (2.7 °C) – the thermostats are okay and do not need ACTION to be replaced. Replace just the Follow the Service Procedure steps to correct the radiator. Refer to WSM, Section 303-03 condition. (Engine Cooling). SERVICE PROCEDURE (2) If EOT exceeds ECT by greater than 8 °F (4.4 °C) or if the ECT readings 1. Verify the coolant leak is from the radiator, refer fluctuate 10 to 12 °F (5.55-6.66 °C) to pinpoint test (PPT) A found in the Workshop roughly every 30 seconds – replace Manual (WSM), Section 303-03. both thermostats and radiator. Refer to 2. Verify the venturi tee is installed. WSM, Section 303-03 (Engine Cooling). a. If installed, confirm it is installed correctly (note – orientation direction on part). 5. If vehicle is not drivable and the coolant leak is found to be from the radiator, remove and b. If not installed, install Venturi Tee Kit on replace both thermostats and radiator. Refer to vehicles built on or before 5/15/2008. WSM, Section 303-03 for both radiator and thermostat removal procedure and approved 3. Prepare the vehicle for a test drive. cooling system draining, filling and bleeding a. If the coolant leak at the radiator is large procedures. enough to cause an unsafe test drive or potential for engine/vehicle damage, proceed PART NUMBER PART NAME to Step 5. 8C3Z-8575-D Thermostat Assembly 8C3Z-8009-B Radiator Assembly b. Before driving the vehicle confirm the 8C3Z-8B379-B Venturi Tee coolant level is at minimum level or above in the degas bottle. If required, add 50/50 WARRANTY STATUS: Eligible Under Provisions Of mix to coolant bottle. New Vehicle Limited Warranty Coverage 4. Test Drive – use an Integrated Diagnostic IMPORTANT: Warranty System (IDS) or equivalent and monitor engine coverage limits/policies are oil temperature (EOT) and engine coolant not altered by a TSB. temperature (ECT) parameter identifiers (PIDS). Warranty coverage limits are determined by the identified causal par

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2005 -2008 Toyota Tacoma Tailgate Lock PL5200 Installation Instructions

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Filed Under (Toyota Manuals) by admin on 28-03-2012

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Lock Assembly 2 Washers, 2 Nuts 2 Rod Extenders Instructions Warranty Card Tools Required: Screw Driver T-30 Torx 7 mm Socket Tech Support: Call 1-800-342-5911 Installation Instructions Tailgate Lock PL5200 Toyota Tacoma 2005 -2008 4. Turn tailgate over and put segmented washer over one of the studs 5. Screw the nut onto the stud. Repeat steps 4 and 5 on the other stud and tighten both nuts. 6. Rotate plastic rod retainer using a screw driver and remove rod. 7. 1. Insert rod into Extender slot 2. Twist Extender to retain the rod. 8. 1. Insert Extender onto arm. 2. Twist rod retainer over the Extender. 9. Repeat steps 6, 7 and 8 on the second rod to finish the installation. NOTE: If the tailgate will not open when unlocked, remove the rod extenders LIMITED WARRANTY TERMS AND CONDITIONS 1. INSTALLATION: Pop & Lock TM is not responsible for installing the Pop & Lock TM or for the harm suffered by any person as a result of installing it. 2. WARRANTIES: a) Customer acknowledges that it is unreasonable to believe that any device whatever will prevent a theft in the case of every attempt and that the most that can be expected from a so-called anti-theft or security device is that it will deter many theives. b) POP & LOCK TM MAKES, AND THE CUSTOMER RECEIVES, NO WARRANTY, EXPRESSED OR IMPLIED, EXCEPT THE WARRANTIES OF TITLE TO THE POP & LOCK TM AND THEIR MERCHANTABILITY, PARTICULARLY NO WARRANTY OF FITNESS FOR A PARTICULAR USE OR PURPOSE OR AGAINST INFRINGEMENT. c) As Customer’s only remedy, Pop & Lock TM will repair or replace, at its option and without charge, any lock that is defective in material or workmanship when received by the Customer and is returned to Pop & Lock TM , FOB Pop & Lock’s offices, within one (1) year after its receipt by the Customer. Pop & Lock TM will ship all replacement, or repaired locks to the Customer, FOB Pop & Lock’s shipping point.

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2008 TOYOTA RAV4 DOOR SILL ENHANCEMENT REPAIR MANUAL

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Filed Under (Toyota Manuals) by admin on 27-02-2012

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1. Check Kit Content. (a) Check kit for content and damage. (Fig. 1-1) 2. Apply tape. (a) Using the factory door sill plate as a guide, apply tape to the door sill surface at each end of the sill plate as shown. (Fig. 2-1) 3. Remove Factory Door Sill Plates. (a) Using an NRT, Lift the edge of the factory sill plate. (Fig. 3-1) (b) Once the edge of the sill plate has been lifted the plate may be removed by hand by pulling firmly upward. Be sure not to damage the weather strip in the process. (c) Discard the factory door sill plate. Fig. 2-1 Fig. TOYOTA RAV4 2008 – DOOR SILL ENHANCEMENT Procedure Page 3 of 5 pages Issue: A 12/3/07 4. Installation Preparation. (a) Thoroughly clean all installation surfaces. (i) Use a clean lint free cloth. (ii) Clean surface thoroughly using VDC approved cleaner and wipe dry Do allow cleaner to air dry. (Fig. 4-1) (b) Ensure door sill enhancement to be between 70 F and 110 F at time of installation. (c) Ensure vehicle surfaces to be between 70 F and 110 F at time of installation. (d) Do not touch or allow debris or contaminates to come in contact with the adhesive backing before installation. (e) Inspect parts prior to installation. Dry fit parts for alignment reference. 5. Install Front Door Sill Enhancements. (a) Check Part Number label on back of door sill enhancement for applicable side of vehicle, Right Hand or Left Hand and Front or Rear. (b) Position part over vehicle door sill area to check for proper fit and orientation prior to installation. NOTE: The vehicle name logo on the door sill enhancement must be oriented as to be read from the outside of the vehicle. (c) Remove the tape liner from the door sill enhancement. Do not touch the adhesive

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2005 Chevrolet Chevy K Silverado Disabling Auto Door Locks – keywords dic ipc lock manual mode operation program reprogram Repair Manual

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Filed Under (Chevrolet Manuals) by admin on 03-05-2012

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Since the 2005 model year, all BCM’s (Body Control Modules) are programmed from the factory to lock all doors when the transmission is shifted into gear or vehicle speed is greater than 8 mph (13 km/h). There is no option to disable the auto door locks from the factory, but if an owner wishes to have the auto door locks disabled the following procedure can be performed: 1. Use the following procedure to disable the auto door locks on the models listed below: 2007-2008 Cadillac Escalade, Escalade ESV, Escalade EXT 2007-2008 Chevrolet Avalanche, Silverado (new body style), Suburban, Tahoe 2007-2008 GMC Sierra (new body style), Yukon, Yukon Denali, Yukon XL, Yukon Denali XL Reprogram the BCM with updated calibrations currently available in Tis2Web. In some rare instances, the calibrations may not be available in Tis2Web and Techline Customer Support should be contacted to obtain the calibrations. When at the “Calibration Selection” screen in Tis2Web, select “locking” (should be highlighted in Red) and pick the calibration listed as “(Per Customer Request Only) Auto door locks off, option no longer in DIC”.

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Toyota FJ CRUISER Color panel Kit Installation Manual

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Filed Under (Toyota Manuals) by admin on 21-05-2011

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MODEL YEAR MODELS DESCRIPTION PART NUMBER PPO Code 2008 – 2009 All BLU Logic Hands Free System, large button PT923-00091 B3 Note: NON-JBL Audio Only, NON-Navigation Audio only Please confirm that a “knock-out” plate is available in the vehicle to mount the switch prior to ordering. 2007 – 2009 All Interface kit for iPod PT545-00082 P5 Note: Requires audio head unit to be satellite ready. Some preminum audio units have embedded XM and conflict with the iPOD Interface kit. The 2009 Corolla and 2009 Matrix with Premium Audio (JBL) has embedded XM and conflicts with the iPOD Interface. Some base grade audio are not satellite ready. Either iPOD or Sat Radio can be installed, not both. Compatible iPOD Models: iPOD mini iPOD 4th & 5th generation iPOD nano 1st , 2nd & 3rd generation iPOD touch iPHONE 2008 – 2010 All Satellite Radio, XM, Receiver 86180-0W031 P7 Note: DIO requires ordering specific fit kit and receiver for complete installation. PPO includes both fit kit and receiver. 86180-0W031 required for 08MY Landcruiser. PPO price may differ by vehicle. 2007 – 2010 All Satellite Radio, XM, Fit Kit PT546-35070 P7 Note: Requires fit kit. PPO included both fit kit and receiver. Satellite radio is only available on FJ’s with Upgrade Package #1 or #2. 2007 – 2009 All Satellite Radio, SIRIUS, Fit Kit PTS31-35070 P2 Note: Fit kit is sold PPO as a complete kit which also includes the applicalbe receiver kit. Fit kit requires applicable receiver kit to complete the installation. Satellite radio is only available on FJ’s with Upgrade Package #1 (UP)or #2 (UR). 2007 – 2010 All Satellite Radio, SIRIUS, Receiver PTS31-53060 P2 Note: Requires separate fit kit to complete installation. Applicable only to vehicles that have JBL satellite ready radio (SAT button)or 6CD Changer(Some Models). This part replaces PTS31- 00052. PPO Dealer Cost and PPO MSRP is for entire kit (P2). Highlander application includes hybrid models.

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