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head torque specs for 1999 honda civic lx

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1999 Honda Civic EX TORQUE SPECIFICATIONS

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TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Bracket-To-Engine Bolts 33 (45) A/C Compressor-To-Bracket Bolts 18 (24) A/C Idler Pulley Bracket Bolts 8-mm 18 (24) A/C Idler Pulley Center Nut 33 (45) Battery Tray 18 (24) Camshaft Holder Bolts DOHC 8-mm Bolts 20 (27) SOHC 8-mm Bolts 15 (20) Camshaft Pulley Bolt DOHC 41 (56) SOHC 27 (37) Catalytic Converter Flange Nuts 25 (34) Clutch Slave Cylinder Line/Hose Bracket 8-mm Bolts 18 (24) Clutch Slave Cylinder Mounting 8-mm Bolts 18 (24) Connecting Rod Bearing Cap Nuts DOHC 30 (40) SOHC 23 (31) Crankshaft Pulley Bolt DOHC 130 (177) SOHC (1) Cylinder Head Bolts DOHC First Step (Bolts 1-10) 22 (29) Second Step 61 (83) SOHC First Step (Bolts 1-10) 15 (20) Second Step (Bolts 1-10) 36 (49) Thrid Step (Bolts 1-10) 49 (67) Forth Step (Bolts 1 & 2) 49 (67) Distributor Mount Bolt 18 (24) Drive Plate Bolts (A/T Or CVT) 54 (74) EGR Valve Nuts 15 (20) Engine Coolant Drain Plug 58 (79) Engine Mounts (2) Transaxle Mount 10-mm Bolts 12-mm Bolts/Nuts 47 (64) 12-mm Through-Bolt 54 (74) Side Engine Mount 10-mm Nuts/Bolts 40 (54) Engine Upper Mount Bracket 74 (54) Rear Mount Bracket 12-mm Bolts 43 (59) 14-mm Bolts 61 (83) Left Front Mount 10-mm Bolts 33 (44) 12-mm Bolts 43 (59) Right Front Mount 10-mm Bolts 33 (44) 12-mm Bolts 47 (64) Engine Oil Drain Plug 33 (45) Engine Front & Rear Stiffeners 8-mm Bolts 18 (24) 10-mm Bolts 33 (44) 12-mm Bolts 42 (57) Exhaust Manifold Bracket Bolt 8-mm 18 (24) 10-mm 33 (45) Exhaust Manifold Cover 8-mm Bolts 18 (24) Exhaust Manifold-To-Cylinder Head Nuts (3) 23 (31) Exhaust Pipe Bracket 8-mm Nuts (3) 12 (16) Exhaust Pipe Flange 8-mm Bolts (3) 16 (22) Exhaust Pipe-To-Manifold/TWC (3) D16Y5 & D16Y7 Engines 25 (33) D16Y8 & B16A2 Engines 40 (54) Flywheel Bolts (M/T) 87 (118) Fuel Filter Banjo Bolt 25 (34) Generator Adjustment Lock Bolt 18 (24) Generator Bracket-To-Engine Bolts 33 (45) Heated Oxygen Sensor (HO2S) 33 (45) Inspection Hole Sealing Bolt (VTEC) 15 (20) Intake Air Control (IAC) Valve Bolts D16Y5 Engine 16 (22) D16Y8 Engine 18 (24) Idler Pulley Bracket Bolt DOHC

2001 HONDA Civic EX Replace the cylinder head assembly REPAIR PROCEDURE

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1. Remove the cylinder head (see page 6-30 of the 2001-02 Civic Service Manual), and discard it. 2. Inspect the TDC sensor and the timing belt covers for damage (see page 6-57 of the service manual). Replace any damaged parts. 3. Install the new cylinder head (see page 6-50 of the service manual). 4. Check the engine oil level; add oil if necessary.
2 of 2 01-083 5. Do the Idle Learn Procedure: Make sure all electrical items (A/C, audio unit, defogger, lights, etc.) are turned off, then start the engine. Let the engine reach its normal operating temperature (the cooling fan cycle twice). Let the engine idle (throttle fully closed and with all electrical items off) for 10 minutes. 6. If you are working on a 2001 Civic 2-door EX, do the Cruise Control Learn Procedure. Drive the vehicle, and set the cruise control above 40 miles per hour. Continue driving the vehicle for 5 to 10 minutes. NOTE: You can use a smog/chassis dynamometer to do this step instead of driving the vehicle. Do not do this step with the vehicle on a lift.

1996-2000 Honda Civic Door Panel REMOVAL And INSTALLATION Manual

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Honda Door Panel 96-00 Civic REMOVAL & INSTALLATION Remove the screw from behind the interior door handle Slide out the door handle trim as shown Removing the door panel from the passenger side door View of the inside of the door, panel removed 1. Remove the screw from the door handle trim. 2. Slide the handle assembly forward and out to access the lock rod clip. 3. Release the clip 4. Disconnect the door lock switch 5. Remove the door opener handle assembly. 6. Carefully pry at the small opening on the bottom of the speaker grill. 7. Remove the speaker grille. 8. Remove the speaker mounting screws. 9. Detach the electrical connector and remove the speaker. 10. Remove the screws in the armrest. 11. Remove the center from the trim clip at the upper front of the door panel and remove the clip. 12. Using a suitable trim panel removal tool, unsnap the door panel from the door frame. 13. Carefully lift the door panel up and away from the door frame. To install: 14. Installation is the reverse of the removal procedure. Honda Civic/Del Sol 1996-2000 Electric Window Motor REMOVAL & INSTALLATION 1. Remove the regulator from the door assembly. 2. Except for the rear doors, drill a hole through the regulator sector gear and backplate. Install the bolt and nut to lock the sector gear in position. Be careful not to drill a hole closer than 7/ 16 in. (11mm) from the edge of the sector. Also, do not drill through the lift arm attaching portion of the sector gear, or the joint integrity will be jeopardized. 3. Drill out the ends of the motor attaching rivets using a 1/ 4 in. (6mm) bit. 4. Remove the motor and the remaining portions of the rivets from the regulator. Except for the rear doors, one rivet will not be accessible until assembly. Regulator and motor assembly—except rear doors Secure the rivets by collapsing the rivet ends using a ball peen hammer To install: 5. Position the new motor to the regulator. With the aid of an assistant, install new rivets by collapsing or crushing the rivet ends using a ball peen hammer. 6. Except for the rear doors, once two of the three rivets have been installed, remove the bolt securing the sector gear to the backplate, then use an appropriate electrical source (such as the vehicle’s window motor harness) to rotate the regulator, providing access to the remaining rivet. 7. Except for the rear doors, use a flat nosed rotary file to grind off one sector gear tooth from the side which does not contact the driven gear. This is necessary to reach the remaining rivet. Remove the old rivet, then install the remaining new rivet. 8. Install the regulator to the door assembly.

1999 Ford Escort/ Tracer Cylinder Head Removal And Installation Manual

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Removal 1. Disconnect the battery ground cable (14301). For additional information, refer to Section 414-01 . 2. WARNING: Fuel supply lines will remain pressurized for long periods of time after engine shut down. This pressure must be relieved before disconnecting any fuel lines or fuel system components. Relieve the fuel system pressure. For additional information, refer to Section 310-00 . 3. Remove the engine air cleaner outlet tube. For additional information, refer to Section 303-03 . 4. Remove the timing belt. For additional information, refer to Timing Drive Components—Timing Belt in this section. 5. Remove the vacuum hoses at the: * positive crankcase ventilation (PCV) valve (6A666). * throttle body (9E926). * intake manifold (9424). * fuel pressure sensor. 6. Disconnect the fuel charging wiring (9D930) electrical connectors at main engine connector. 7. Disconnect the crankshaft position (CKP) sensor electrical connector. 8. Disconnect the fuel line. For additional information, refer to Section 303-04 . 9. Remove the power steering pump (3A674) and bracket as an assembly. For additional information, refer to Section 211-02 . 10. Remove the generator (GEN). For additional information, refer to Section 414-02 . 11. Remove the oil level indicator tube (6754). For additional information, refer to Oil Level Indicator and Tube in this section. 12. Disconnect the heater hoses. For additional information, refer to Section 412-02 . 13. Lower the vehicle. 14. Disconnect the upper radiator hose (8260) from the thermostat housing water hose connection. For additional information, refer to Section 303-03 . 15. Remove the camshafts (6250). For additional information, refer to Camshaft in this section. 16. Remove the ignition coil (12029) and bracket. For additional information, refer to Section 303-07 . 17. Remove the water thermostat housing. For additional information, refer to Section 303-03 . 18. Disconnect the knock sensor electrical connector. 19. Remove the generator bracket-to-cylinder head bolt. 20. Remove the bolts and the cylinder head (6049). 21. Remove the cylinder head gasket and discard. Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury. 1. CAUTION: Do not use abrasive grinding discs to remove gasket material; use only plastic manual scrapers. Do not scratch or gouge the aluminum sealing surfaces. Clean all gasket material from the mating surfaces on the cylinder head and cylinder block. Clean out the bolt holes in the cylinder block. Inspect the cylinder head for flatness. For additional information, refer to Section 303-00 . 2. Install a new head gasket on the cylinder block. 3. CAUTION: Do not attempt to install the cylinder head assembly without assistance. Installation of the cylinder head assembly requires two people or possible injury may occur. CAUTION: The bolts are torque-to-yield and must be replaced or engine damage may occur. Tighten the bolts in three stages in the sequence shown. * Stage 1: Tighten the bolts to 15-25 Nm (12-18 lb-ft). * Stage 2: Tighten the bolts to 35-45 Nm (26-33 lb-ft). * Stage 3: Tighten the bolts an additional 105 degrees. 4. Install the generator bracket-to-cylinder head bolt. * Tighten to 20 Nm (15 lb-ft). 5. Connect the knock sensor electrical connector. 6. Install the thermostat housing. For additional information, refer to Section 303-03 . 7. Install the ignition coil and bracket. For additional information, refer to Section 303-07 . 8. Install the camshafts. For additional information, refer to Camshaft in this section. 9. Connect the upper radiator hose. For additional information, refer to Section 303-03 . 10. Raise and support the vehicle. For additional information, refer to Section 100-02 . 11. Install the heater hoses. For additional information, refer to Section 412-02 . 12. Install the generator and bracket assembly. For additional information, refer to Section 414-02 . 13. Install the power steering pump and bracket assembly. For additional information, refer to Section 211-02 . 14. Connect the fuel lines. For additional information, refer to Section 310-00 . 15. Connect the crankshaft sensor electrical connector.

2001-2005 HONDA Civic Warranty Extension CVT Drive Belt Slippage

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DIAGNOSIS NOTE: You must complete the diagnosis before attempting any CVT repairs. 1. Civic Hybrid and Insight only: Make sure the IMA battery level gauge shows at least three quarters charged. If you need to increase the IMA charge, do this: • Insight only: Remove the EPS (electronic power steering) fuse from the under-hood fuse/relay box. •Start the engine, and run it at 3,500 rpm until the battery level gauge shows at least three quarters charged. • Insight only: Reinstall the EPS fuse. 2. Connect the HDS to the vehicle’s DLC, then turn the ignition switch to ON (II), and turn on the HDS. 3. At the HDS screen prompts, enter the VIN (if prompted) and the odometer reading. 4. At the SELECT MODE screen, select HONDA SYSTEMS . 5. At the SYSTEM SELECTION menu, select A/T . 6. From the MODE MENU, select SNAPSHOT . 7. Set these snapshot points: •Trigger type: Manual •Recording time: 2 minutes •Trigger point: -60 seconds 8. Find a flat stretch of road where you and an assistant can drive for 2 minutes at a steady vehicle speed. 9. Make sure the engine is at normal operating temperature, then using the appropriate vehicle chart below, select a vehicle speed (40, 50, 60, 70, or 75 mph) for your 2-minute snapshot. NOTE: Do not exceed the posted speed limits. Civic GX Civic HX Civic Hybrid Insight 10. Accelerate to the vehicle speed you selected, then have your assistant tap the camera icon on the HDS to trigger the snapshot. Do your best to maintain the vehicle speed and the throttle position during the snapshot. NOTE: Turn the A/C off before you capture the snapshot. 11. When the 2-minute snapshot is finished, have your assistant follow the screen prompts to save the data.