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TOYOTA TUNDRA STEP SIDE INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 13-05-2011

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STEP 1: REMOVE CONTENTS & PLYWOOD PACKAGING Remove the canister and top cover from the box. Remove components from inside the canister. Perform a quick inventory to insure all parts are there. Using the wrench or socket remove the 2 bolts holding the plywood packaging supports on the ends of the canister. Discard plywood packaging supports and bolts. Locate the rail guide bolts in the hardware pack and install them in the two holes where the packaging bolts and plywood were just removed. Repeat on both ends of the canister. 3 INSTALLATION INSTRUCTIONS STEP 2: INSTALL WIRING HARNESS You will need one or two support pieces (We suggest using the top of the box the Bedlocker was shipped in) to set in the truck bed. Set the support piece approximately one foot from the cab. Set the Canister on the support(s) in the truck bed. The canister should be resting on the support piece, centered in the truck bed, raising the top of the canister above the bed rails by 2-3 inches. Measure the height from the top of the front sill of your truck bed to the top of the truck bed rails (or rail covers). Peel and attach the correct thickness of rigid foam stripping under the 1.0″ lip of the Bedlocker canister on the forward ( Cab ) side of the canister (Between the truck bed sill and canister). This foam will reduce any sag and ensure a consistent level between the canister and the rails. Hold onto the ribbed blanket and cut the zip tie. ( Do not let the blanket roll back on itself or the underside on the fi rst three ribs can damage the visual surface of the other rolled ribs ) . Remove all of the vinyl sheeting protecting the blanket. Pull the blanket out about 1 foot from the canister and let it hang.

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Toyota Tundra Installation Instructions Supplement for Cody Hitch

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Filed Under (Toyota Manuals) by admin on 24-09-2011

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Install the Cody Hitch in a Toyota Tundra as instructed in the owner’s manual with the following changes: The Tundra installation kit extension tubes have U-Bolt securing plates and U-Bolts in place of the pins and end plates described in the owner’s manual for other makes. The U-Bolt plates should be installed into the hitch center beam so that the plate brace is up and the flat part of the plate is down and will rest on the truck frame (figure 1). figure 1 As noted in the owner’s manual, additional clearance between frame and bed for ease of installation can be gained by loosening the bed bolts. In the case of the Tundra, loosening the bolts enough so that the bed can be easily pushed up ½-¾ inch over the axle makes installation significantly easier. To provide necessary clearance for the hitch beam, the exhaust heat shield directly over the rear axle should be removed. After hitch is assembled and placed on frame rails (figure 1), install centering bolt through frame and U-Bolt plate, then a U-Bolt on each side of the bumper stop (figure 2). figure 2 (OVER) After installation, with the ball turned down in the stowed position, be certain that it will not interfere with brake lines or wiring mounted on the axle before the axle contacts its bumper stops. In most cases this is not a problem but if in your installation there is a possibility of interference, adjusting the brake line bracket slightly should take care of any possible problem. Be sure to retighten the bed bolts and any other bolts that were loosened in the installation process

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2000-2006 Toyota Tundra ADVANCED FOLDING COVER INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 01-03-2012

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Install Rails And Seals 1. There are two rails. Put the rail with the 3rd leg hinge clamp, (Fig.1) with screw facing tailgate, closest to the cab on the bed rail. Make sure the rail is as close as possible to the cab . Remove the two-sided piece of tape and push the rail down. Then, do the same for the other side. ail D seal at end of Tailgate Box Seal It is very important, to have the rail touching the front of the truck box, so the cover can line up correctly. If unable to exactly begin at the front of box, make sure each rail is equal distance away from the front of the box on each side. Check this first, if the cover does not line up correctly. . Next, remove the 10 clamps from your installation kit. To clamp the rail on the truck bed use a 5/16″ socket, wrench or drill then tighten the screws on clamps. Be careful not to over tighten! You must use the one preset spot on each rail (Fig.2). Then space out evenly The first step in installing the Box Seal is to place the guide on the outside of the rail by the cab (Fig 3).Then, remove about 8 inches of the two-sided tape from the Box Seal. Place the Box Seal on the outside of the guide. Start from about an inch from the front and gradually pull the white paper back; push the Box Seal against the guide and rail all the way down the rail, which will give you a perfectly straight seal. Run the seal just past the stake pocket hole and stop, the remaining seal will be trimmed later. Do this on both sides. Finally, remove the white paper on the D-Seal and place it at the end of the rail by the Tailgate (Fig. 4) 1. Place the 3rdleg hinge on the cover, which drops in the key hole bracket (mounted on cover), into the 3rd leg hinge clamp on the rail. The yellow warning sticker on the cover will be facing up. (Fig.5) 2. Step back behind the tailgate and center the cover. Do not center cover to the Box Seal, center the cover to the Truck Bed. 3. Tighten down the screws in both 3rdleg hinge clamps with a 5/16″ socket , wrench or drill. (Fig.6) 4. Undo the four tie downs and unfold the cover over the truck bed. (Fig. 7) For detailed instructions see the yellow sticker under the cover. 5. Tighten the lock nuts on all clamps and both 3rd hinge leg clamps. Use a 3/8″ wrench. (Fig.8)

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2007 TOYOTA TUNDRA TAILGATE EXTRUSION INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 15-03-2012

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INSTALL THE HOUSING A. If not already done, remove the bulkhead deck rail (Photo 4) . B. Place the Housing Assembly onto the bedrails (Photo 5) . This is best accomplished with two people. Center it between the bedrails and leave about ?” of space between the bulkhead and the back of the Housing. Do not fasten the Housing in place. C. Lift the Lid on the Housing and lean it against the cab (Photo 6) . Place a rag between the Lid and cab to prevent scratches. D. Making sure to leave the Pull-Strap connected to the threaded shipping Stud, rotate the Lock Lever to the 10 o’clock position (Photo 7) . Photo 5 Photo 6 Photo 7 Photo 4 STEP 3: INSTALL THE TRACKS ON DECK RAIL E QUIPPED BEDS . A. Remove the End Caps from the deck rails (Photo 8) . B. Insert threaded rectangular blocks (2 each side Crew Max bed; 3 each side short/long bed). INSTALL THE TRACKS ON DECK RAIL E QUIPPED BEDS ( CONTINUED ) Note: The threaded hole is off-centered and the block must be inserted with the hole closest to the bottom (Photo 9) . Note: Tracks for 2007 Tundra truck beds are shipped with the clamp setups for both applications with and without “Deck Rail Systems”. Before proceeding with an application with deck rails, you must first remove the Clamps shown (Photo 10) . C. Lower the tailgate and place the driver’s side Track onto the bedrail (Photo 11) , and key it onto Housing Stem (Diagram 12) , being sure that the Handle is properly engaged into the Track. D. Using 1/4-20 x 1-1/4″ countersunk screws, loosely secure the Tracks to the threaded blocks (Photo 13) . Do not tighten. E. Use a #10-24 x 1/2″ truss head screw and Cargo Nuts to secure the Tracks to the Housing Stems (Photo 14) . Tighten these connections securely. F. With the driver’s side Track in place, repeat sub-steps B-E for the passenger’s side Track. INSTALL THE TAILGATE EXTRUSION A. Lower the tailgate and insert fi ve (5) plastic shims beneath the inside fl ange of the tailgate cap in the locations shown (Photo 15; Diagram 16) . B. Being careful not to strike the ends of the Tracks, close the tailgate and place the Tailgate Extrusion upon the edge of the tailgate, centering it between the Tracks (Photo 17) . C. While holding the Tailgate Extrusion in place, use a #8 x 3/4″ self tapping screw and power screw gun to secure the center hole. (Photo 18) D. Lower the tailgate and hold the Tailgate Extrusion tight and square to the tailgate. Secure each end hole (Photo 19) making sure the screw passes through the shim described in Step (A) above. Secure the two remaining holes

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