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1984 Mercedes Benz 190E Fuel Delivery and Air Induction Engine Testing And Adjustment Manual

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Filed Under (Mercedes-benz Manuals) by admin on 13-04-2012

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Note: Test and adjust lambda control with a lambda control tester. The lambda control and the idle speed emissions level must not be tested when the engine is very hot, e.g. immediately after driving sharply or after measuring engine output on the dynamometer. Testing, adjusting 1 Complete measurement sheet. 2 Switch off air conditioning or automatic climate control. Move selector lever into position “P”. 3 Read out DTC memory. Note: Not available on model year 1984-1986. 4 Connect testers: oil remote thermometer (018)124 589 07 21 00 lambda control tester (012) twin socket (031) trigger clamp (011) exhaust probe (005)126 589 11 63 00 CO measuring instrument (006) engine tester with oscilloscope (030) multimeter (003) test cable (033)102 589 04 63 00. 5 Position extraction device (014) at exhaust tail pipe. 6 Check engine coolant level, adjust to correct level. 7 Check engine oil level, pay attention to condition of oil (visual inspection). 8 Take off air cleaner. 9 Check ease of movement and condition of throttle control linkage and throttle valve. Grease all bearing points and ball sockets. 10 Check fulcrum lever, adjust. Check whether the roller (15) in the fulcrum lever (13) is resting free of tension against end stop. Adjust fulcrum lever (13) with the connecting rod (2), if necessary, so that the roller (15) is resting free of tension against end stop. 11 Idle stop. Check whether the throttle valve is resting against idle stop. Disconnect connecting rod (2) for this step. Adjust throttle control. Engines with cruise control only. Check whether the actuator is resting against idle stop of cruise control by pressing the lever of the actuator clockwise against idle stop at cruise control. When attaching the connecting rod (21), ensure that the lever of the actuator is lifted approx. 1 mm off the idle stop at the cruise control. Adjust tie rod, if necessary. Adjust throttle control. 12 Check wide open throttle stop from the accelerator pedal , adjust. 13 Voltages Test (battery and ignition coil ): No-load voltage Connect voltmeter to the battery, paying attention to the polarity, and take reading of voltage. Specification: 12.2 volts . Ignition coil Switch on ignition with engine not running. Test the voltage terminal 15 to ground at contact 5 of diagnostic connector. Specification: battery voltage Test difference in voltage between terminal 15 and terminal 1 at contacts 5 and 4 of diagnostic connector. Specification: 0 volts If the specified values are not reached, test

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2002 Mitsubishi Montero Limited Removing Drive Belt Auto Tensioner/ Aligning Timing Marks

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Filed Under (Mitsubishi Manuals) by admin on 14-01-2012

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Aligning Timing Marks (2001-02 Montero) Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. Installation (2001-02 Montero) 1. Place auto-tensioner in soft-jawed vise to SLOWLY compress the push rod. If there is a plug at the base of the auto-tensioner body, place flat washer around plug so it will not contact vise jaw. 2. Slowly compress auto-tensioner push rod until holes in push rod and auto-tensioner housing are aligned. Insert a locking pin into the alignment holes. Install auto-tensioner on engine. 3. Ensure all timing marks are still aligned. See Fig. 11 . Install timing belt on crankshaft sprocket, idler pulley, left bank camshaft sprocket, water pump pulley, right bank camshaft sprocket, and tensioner CAUTION: Never compress the auto-tensioner too fast, or the push rod will be damaged. WARNING: Right bank camshaft can easily turn from applied spring pressure. Be careful not to pinch fingers when installing timing belt. 2002 Mitsubishi Montero Limited MITSUBISHI 3.5L V6 – SOHC many waters gallery pulley. Take all slack out of timing belt. 4. Loosen the tensioner pulley center bolt. Using Tensioner Pulley Wrench (MD998767), rotate tensioner pulley against timing belt. Temporarily tighten tensioner pulley center bolt. Using Crankshaft Pulley Spacer (MD998769), turn crankshaft 1/4 turn counterclockwise. Turn crankshaft 1/4 turn clockwise. Ensure all timing belt marks are still aligned. 5. Loosen tensioner pulley center bolt. Position tensioner pin holes at bottom of tensioner. Install Tensioner Pulley Wrench (MD998767) on tensioner pulley. See Fig. 12 . Using torque wrench, apply 39 INCH lbs. (4.4 N.m) of torque (counterclockwise direction) to tensioner pulley. Tighten tensioner center bolt to specification while holding tensioner pulley stationary. See TORQUE SPECIFICATIONS . 6. Remove locking pin from auto-tensioner. Turn crankshaft 2 revolutions clockwise and align all timing marks. DO NOT rotate counterclockwise. 7. Wait for at least 5 minutes, then check auto-tensioner push rod protrusion. To check push rod protrusion, measure clearance between body of auto-tensioner and bottom of tensioner pulley bracket arm. Clearance should be 0.15-0.20″ (3.8-5.0 mm). If protrusion is not correct, repeat timing belt tensioning procedure. Ensure all timing marks are aligned. 8. Install timing belt covers. See Fig. 10 . Install crankshaft pulley. Tighten crankshaft pulley bolt to specification. See TORQUE SPECIFICATIONS . Install accessory mount assembly on front of engine. See Fig. 13 . See TORQUE SPECIFICATIONS . To install remaining components, reverse removal procedures. See Fig. 7 and Fig. 8 . Adjust drive belts to proper tension. 9. When filling cooling system, use 50/50 mix of coolant and water. Open bleed screw on top of thermostat housing. Slowly fill cooling system until coolant flows out of bleed hole. Install bleed screw. Start engine and run to normal operating temperature. Race engine to 3000 RPM several times. Stop engine. After engine cools, refill radiator and coolant reservoir tank.

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1997 Ford F-250/ 350/ Super Duty Steering Knuckle REMOVAL AND INSTALLATION MANUAL

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Filed Under (Ford Manuals) by admin on 13-06-2012

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Steering Knuckle Removal 1. Remove the front wheel spindle (3105) and the right and left shaft and joint assembly. Refer to Spindle, RH and LH Shaft and Joint Assembly in the Removal and Installation portion of this section. 2. Disconnect the steering linkage, if necessary, from the knuckle. Refer to Section 11-03 in the Body, Chassis Manual. Steering Knuckle Installation 3. Remove the cotter pin from the stud of the front suspension upper ball joint (3049). Loosen the nut on the top stud and the bottom nut inside the steering knuckle. Remove the top nut. 4. Sharply hit the top stud with a plastic or rawhide hammer to free the knuckle from the axle arm. Remove and discard bottom nut. 5. NOTE: Note the orientation of the camber adjuster to make sure of the same camber setting. Remove camber adjuster by hand or, if difficulty is encountered, use Pitman Arm Puller T64P-3590-F. 6. Place steering knuckle in vise and remove snap ring from bottom ball joint socket if so equipped. 7. Remove plug from U-Joint Tool T74P-4635-C and replace with Plug T80T-3010-A4 (part of 4WD Ball Joint Tool Set T80T-3010-A). 8. Assemble U-Joint Tool T74P-4635-C and Receiving Cup T80T-3010-A2 (part of 4WD Ball Joint Tool Set T80T-3010-A). 9. NOTE: Always remove front suspension lower ball joint first. Turn forcing screw clockwise until front suspension lower ball joint is removed from steering knuckle. 10. Repeat procedure and remove front suspension upper ball joint. Installation 1. Clean steering knuckle bore and insert front suspension lower ball joint as straight as possible. 2. NOTE: If ball joint cannot be installed to the proper depth, realign Receiving Cup T80T-3010-A3. To replace the front suspension lower ball joint, assemble U-Joint Tool, Receiving Cup T80T-3010-A3 (part of 4WD Ball Joint Tool Set T80T-3010-A) and Installing Cup from Ball Joint Adapter Set D81T-3010-A or equivalent. 3. Turn forcing screw clockwise until front suspension lower ball joint is firmly seated. 4. Install the snap ring on the front suspension lower ball joint. 5. To install front suspension upper ball joint, assemble the C-Frame, Receiving Cup T80T-3010-A3 and Replacer T80T-3010-A1 (both part of 4WD Ball Joint Tool Set T80T-3010-A). 6. Turn forcing screw clockwise until front suspension upper ball joint is firmly seated. 7. Assemble knuckle to axle arm assembly. Install camber adjuster on the stud of the front suspension upper ball joint with the arrow pointing outboard for positive camber, pointed inboard for negative camber. 8. Install new nut on bottom socket finger-tight. Install and tighten nut on top socket finger-tight. Tighten bottom nut to 47 Nm (35 lb-ft). 9. CAUTION: If the tightening sequence is not followed in this step and Step 10, ball joint life will be reduced. NOTE: Do not loosen top nut to install cotter pin. Tighten top nut to 136 Nm (100 lb-ft), then advance nut until castellation aligns with cotter pin hole. Install cotter pin. 10. Retighten bottom nut to 123-149 Nm (91-110 lb-ft). 11. Install the front wheel spindle and the right and left shaft and joint assembly as described in this section. 12. Connect steering linkage, if necessary, to the knuckle. Refer to Section 11-03 in the Body, Chassis Manual.

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2004 Mitsubishi Lancer O-Z Rally TIMING BELT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Mitsubishi Manuals) by admin on 06-06-2012

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Fig. 79: Aligning Timing Belt Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 2. Loosen the tension pulley fixing bolt. 3. Place a screwdriver against the tensioner pulley and pry it fully back in the direction of the arrow. 4. Temporarily tighten the tensioner pulley bolt. 5. Remove the timing belt. Fig. 80: Tightening Tensioner Pulley Bolt Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. INSTALLATION SERVICE POINTS >> A << TIMING BELT INSTALLATION CAUTION: If the timing belt is to be re-used, use chalk to mark (on its flat side) an arrow indicating the clockwise direction. CAUTION: After installing the timing belt, try to rotate the camshaft sprocket in the reverse direction. Recheck to be sure that the belt is fully tensioned and that each timing mark is in the proper position. 1. With the timing belt tensioner pulley bolt loosened, use a screwdriver to pry the tensioner pulley as close to the engine mount as possible. Then temporarily tighten tensioner bolt. Fig. 81: Adjusting Timing Belt Tensioner Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 2. Align each of the camshaft and crankshaft sprocket timing marks. 3. Install the timing belt in the following order, while making sure that the tension side of the belt is not loose. 1. Crankshaft sprocket 2. Water pump sprocket 3. Camshaft sprocket 4. Tensioner pulley >> B << TIMING BELT TENSION ADJUSTMENT 1. Initially loosen the fixing bolt of the tensioner pulley fixed to the engine mount side by 1/4-1/2 turn, and use the force of the tensioner spring to apply tension to the belt. 2. Turn the crankshaft in the proper rotation direction (clockwise) for two rotations, and recheck to be sure that the timing marks on each sprocket are aligned.

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1998 – 2003 Toyota Sienna SLIDING DOOR DIAGNOSTIC TIPS/ REPAIR MANUAL

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Filed Under (Toyota Manuals) by admin on 08-07-2012

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CONDITION POSSIBLE CAUSE COMMON REPAIR Top RollerComes Rail bent or widened condition Replace the upper slide door rail. Top Roller Comes Out of Rail Guide The stopper at the end of the rail is loose or missing. Replace the stopper as needed. Door Does Not Lock in Full Open Position Full open stop latch assembly is damaged. Replace the full open stop latch assembly. Left Door Opens Half Way Fuel door half stopper cable damaged. Adjust the cable. Replace the cable, if damaged. Difficltto Open Dirty weatherstrip. Clean all soda spills or other sticky substances that may have accumulated on weatherstrip and door. Difficult to Open Manually Inside handle release button damaged. Replace inside handle release button assembly according to TSB No. BO027-00, “Sliding Door Handle Push Button Operation”. Door out of adjustment. Adjust levelness of the door, according to Repair Manual. Dragging Open/Close Mll Running board rubs against the bottom of the sliding door. Adjust running board to proper position and assure clearance from the door. Manually Roller rails have bent or warp condition. Dirt or debris in the rails and rollers. Clean rails and rollers. Replace damaged parts. CONDITION POSSIBLE CAUSE COMMON REPAIR Creak Noise Junction block, damaged components, and other issues Refer to TSB No. BO003-99, “Sliding Door Creak Noise Reduction.” Refer to the “Common Sources of Creak Noise” section of this bulletin for additional information for sources of creak noise. Rattle or Clicking (NOT Creak Noise) Door moving when driving over bumps Rollers loose or damaged Adjust lower roller base mounting to bring door closer to body (Refer to TIS, applicable model year Sienna Repair Manual, Vehicle Exterior – Door/Hatch – “Slide Door: Adjustment”). Adjust strikers to bring door closer to the body. Inspect the latch assembly and replace, if damaged. Replace damaged rollers. Noise During Open/Close Rollers or rails are damaged and/or dirty. Inspect, clean, and/or replace as needed

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Toyota Corolla DVD GPS Navigation Installation Manual

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Filed Under (Toyota Manuals) by admin on 05-12-2011

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onvulsed timbre and enjoy all your journey! Auto-memory function As you must stop the DVD or CD display to switch other interface, auto-memory function will keep the currently information, as your back entertainment system, it can display on top of the stop point automatically. Convulsed timbre and topping enjoy! Four channel outputs, built-in 4 HI-FI amplifiers, presentinga perfect audio and video quality, The sound combining with scene can give you a surprising surround stereoscopic feeling! External car amplifier External car amplifier can be connected to achieve higher request! Entire function control: Entire function control: Entire function control: Entire function control: Through the touch screen, iPodfunctionscan be operated such as play, pause,stop,next, previous, categorize by singer, album, or random playing. Song title display: Song title display: Song title display: Song title display: Contents in the iPod can be displayed like song titles, playing status, time, etc.It is like displaying all the contents of the iPod into the touch screen. The song titles can be in Traditional Chinese, Simplified Chinese,Japanese, English,etc. Timber adjust: Timber adjust: Timber adjust: Timber adjust: As connecting IP od and displaying the song, the timber adjust function can advance the sound effect of I pod. Bluetoothhands-free car kit Bluetoothhands-free car kit Bluetoothhands-free car kit Bluetoothhands-free car kit supportbluetooth hands-free; Auto-distinguish mobile without connection or mobile bracket; you can dial the tele number in the display; the call volume can be adjusted; Auto-storage the incoming telegrams and dial numbers; storage 3partnership mobile Audio EchoClear-Up Audio EchoClear-Up Audio EchoClear-Up Audio EchoClear-Up AEC isonekindof outlying signal voice model, which bases on the pertinence of speaker signal and multipath echo coursed by speaker. We can evaluate the echo by AEC model?and amend the filter parameters continual to make the guesstimate near the true echo. Then takeout the echo guesstimate from the micro input signal to eliminate the echo and realize the perfect hands-free calling

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1993 Mitsubishi 3000GT V6-2972cc 3.0L DOHC Timing Belt: Service and Repair Manual

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Filed Under (Mitsubishi Manuals) by admin on 23-01-2011

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.Removal of crankshaft pulley. Using special tools remove the crankshaft pulley from the crankshaft. CAUTION: -Use only the specified special tools, or a damaged pulley damper could result. 10.Removal of engine support bracket. Remove the engine support bracket in the numbered sequence shown in the illustration. Spraying lubricant, slowly remove the bolt (reamer bolt) indicated by the arrow. CAUTION: -Keep in mind that the reamer bolt is sometimes heat seized on the engine support bracket. 12.Removal of timing belt. (a)Align the timing marks.
1993 Mitsubishi 3000GT V6-2972cc 3.0L DOHC 8.80 Page 3 (b)Make a mark on the back of the timing belt indicating the direction of rotation so it may be reassembled in the same direction it it is to be reused. (c)Loosen the center bolt on the tensioner pulley to remove the timing belt. CAUTION: -Water or oil on the belt shorten its life drastically, so the removed timing belt, sprocket, and tensioner must be free from oil and water. These parts should not be washed. Replace parts if seriously contaminated. If there is oil or water on each part check the front case oil seals, camshaft oil seal and water pump for leaks. 1993 Mitsubishi 3000GT V6-2972cc 3.0L DOHC 13.Installation of auto tensioner. (a)If the auto tensioner rod is in its fully extended position, reset it as follows:1993 Mitsubishi 3000GT V6-2972cc 3.0L DOHC 8.80 Page 5 1)Keep the auto tensioner level and, in that position. clamp it in the vise with soft jaws. 2)Push in the rod little by little with the vise until the set hole (A) in the rod is aligned with that (B) in the cylinder. CAUTION: -Push in the rod slowly to prevent the push rod from being damaged. 3)Insert a wire [1.4 mm (0.055 in.) in diameter] into the set holes. 4)Unclamp the auto tensioner from the vise. (b)Install the auto tensioner. CAUTION: -Leave the wire installed in the auto tensioner. 12.Installation of timing belt. (a)Align the timing marks on the respective sprockets. In case of the camshaft sprockets in the front bank, proceed as follows: 1)Install the crankshaft pulley. Shift the timing mark on the crankshaft sprocket by three teeth to lower the piston in No. 1 cylinder slightly from the top dead center on compression stroke. CAUTION: -Turning the camshaft sprocket with the piston in No.1 cylinder located at TDC on compression stroke may cause the valves to interfere with the piston

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Toyota Tundra 5.7L EDELBROCK CAT-BACK EXHAUST SYSTEM INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 10-03-2012

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DISASSEMBLY 1. Raise and support vehicle. 2. Remove the V-clamp behind the muffler and remove the rear portion of the exhaust. 3. Unbolt the two flanges on the inlet pipes and remove the muffler section of the exhaust. NOTE: You will need to re-use the original gaskets and bolts on new system. ASSEMBLY 1. Using the original gaskets and bolts, install new inlet pipes and place hangers in the rubber isolators. Left inlet pipe #25-3287, right inlet pipe #25-3288. 2. Slip muffler onto the inlet pipes using two 2-1/2″ band clamps. NOTE: Inlet end of muffler is marked. Snug the clamps so you can adjust system later. 3. Install overaxle pipe #25-3289 using a 3″band clamp andplacing the hangersin the rubber siolators. snug the clamp so you can adjust system later. 4. Install polished tailpipe #25-3157 using a 3″band clamp. Snug the clamp so you can adjust system later. WARNING!!! Exhaust gas contains carbon monoxide, a deadly invisible gas. Correct any leaks before driving! IMPORTANT NOTE: Proper installation is the responsibility of the installer. Improper installation will void warranty and may result in poor performance and engine or vehicle damage. KIT CONTENTS Catalog #5716 Qty. Part # Description ?1 25-3287 Left Inlet Pipe ?1 25-3288 Right Inlet Pipe ?1 25-3289 Overaxle Pipe ?1 25-3157 Tailpipe (Polished) ?1 22-5716 Installation Kit 5. Working from the front of the ysstem to the rear, adjust, align, and tighten all the band clamps. Give adequate clearance for fuel lines, brake lines, electrical wiring, and the spare tire

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Kia Sorento/ Sedona Throttle Position Sensor W/ 3.5L Engine (Fuel System) Service Procedure

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Filed Under (Kia Motors Manuals) by admin on 11-01-2012

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Replacement Procedure: 1. Turn ignition OFF. Remove engine cover and disconnect electrical connector from TP Sensor. 2. Remove two (2) retaining screws from TP Sensor and remove from throttle body. 3. Install new TP Sensor to throttle body. Install retaining screws and hand tighten lightly. Adjustment will be required. Re-install electrical connector to TP Sensor. 4. Install Global Diagnostic System. a. Select “System Option” b. Select “Idle RPM Adjust Mode” c. Apply Parking Brake 5. Select Neutral position and place engine in idle condition with A/C OFF. 6. Remove rubber plug and adjust using instructions provided on screen. Set Base idle between 800~900 rpm Adjust TPS: 7. Using the GDS scan tool, monitor current data using two (2) parameters: • Closed Throttle Position Switch • Throttle Position Voltage Value 8. Open throttle by hand very slowly until idle switch status switches to OFF. Note the TPS voltage value. Voltage:____________________________ 9. Close throttle and record the TPS voltage. oltage:____________________________ Closed throttle voltage should be 30~65mV less than the voltage noted in step eight (8). Adjust TP Sensor and repeat test as required. WARRANTY CLAIM INFORMATION: 10. Tighten TP Sensor screws as required. Torque is 12~18 inch lbs. Verify switching of throttle switch with throttle plate movement. 11. Install engine cover. 12. Clear any stored DTC which may have set during service procedure. Remove GDS tool from vehicle

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HIGH TECH DUAL QUAD THROTTLE LINKAGE KIT INSTALLATION MANUAL

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Filed Under (More Manuals) by admin on 24-02-2012

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INSTALLATION 1. This kit contains all the necessary parts to operate Edelbrock carburetors in a progressive or 1: 1 type operation. Figure 1 illustrates typical progressive type installation in which the rear carburetor is the primary carb. This simplifies linkage attachment to the vehicle’s existing throttle linkage. 2. Before attaching anything to the carburetors, loosely assemble the major components of the linkage kit using Figure 1 as a guideline. Note that the longer rod will go to the rear carb with the flat facing down, and the short rod goes to the front carb with the flat facing up. The brass bearing blocks should be positioned so that the set screws will tighten against the flat of the short rod, i.e., both bearing block set screws will be up. Attach the aluminum collar to the long rod between the bearing blocks with the set screw against the flat. 3. Attach the linkage assembly to the carbs with the 10-24 allen head screws and locknuts. Attach to the rear carb using one of the brass 518″ O.D. x 3/16″ I.D. shoulder spacers and the tapered brass anti-rotation shoulder spacer in the top hole of the throttle arm (112″ diameter). Note that the shoulder spacer goes on the inside and the anti-rotation spacer goes on the outside of the throttle arm. Attach to the front carb using the 3/16″ hole just below the large hole in the throttle arm. ADJUSTMENT – NOTE: If carburetors are full of fuel, place rags in the carb throats to absorb the fuel discharged when working the throttle linkage. This will prevent flooding and possible damage to the piston rings upon start-up. Be sure to remove the rags before starting engine. 1. Tighten the set screw and locknut on the rear bearing block, making sure that the bearing block is close to the end of the shaft from the front carburetor. 2. Push the throttle arms of both carbs to WOT (Wide Open Throttle), then adjust the aluminum collar to touch the rear brass bearing block. Securely tighten the set screw and locknut on the aluminum collar. 3. Let both throttle arms return to idle position, then adjust the front brass bearing block to almost touch the aluminum collar. Leave about .020″-.030″ clearance to allow for independent idle speed adjustment of each carburetor. Tighten all set screws, locknuts, and bolts at this time. 4. Check for smooth operation of linkage from idle to WOT and note that the rear carb will open about 20″ before starting to open the front carb. Both carbs should reach WOT at the same time. 5. IMPORTANT: Attach a return spring to both carburetors as shown in Figure 1. Use the return spring brackets supplied, bending as necessary for attachment to your engine. Generally the brackets can be attached to the intake manifold using the existing bolts. Use the longer or shorter spring on either the front or rear carburetor as required for your particular application. Check for smooth operation and positive return to idle. 6. Attach existing throttle linkage to rear carburetor using the 3/16″ hole below the large hole in the throttle arm. It may be necessary to shorten your existing linkage rod or cable, or to use an aftermarket cable mounting plate. BEFORE STARTING ENGINE, DOUBLE-CHECK FOR SMOOTH OPERATION OF LINKAGE FROM IDLE TO WIDE OPEN THROTTLE AND FOR POSITIVE RETURN TO IDLE. OPTIONAL 1:l INSTALLATION If 1:l linkage is desired, assemble and attach linkage kit as above, except that the attachment point to the front carburetor’s throttle arm will be the large 112″ hole using the other two 518″ O.D. x 3/16″ I.D. shoulder spacers (similar to the rear carburetor). Adjust the bearing blocks to eliminate all freeplay, so that all motion to the rear carburetor’s throttle arm is transmitted directly to the front carb’s throttle arm

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