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Dodge Ram 4WD Front Leveling Kit Installation Instructions

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Filed Under (Dodge Manuals) by admin on 19-12-2011

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1. To begin installation, block rear wheels and apply parking brake so that the vehicle is stable and cannot roll forward or back. Lift front of the vehicle on appropriate lift points, such as the frame, and support the frame with jack stands on both passenger and driver sides. Remove front wheels. 2. Position a floor jack under the front axle and raise jack until it makes contact with the front axle. (See Figure 1) 3. On the drives side, place an index mark on the stock coil spring and another index mark directly across from the first mark on the lower coil spring perch. This will allow you to reinstall the stock coil spring in its original position. Repeat step 3 on passenger side. 4. Disconnect top nut on sway bar end links on driver and passenger side, set nut, retainer, and bushing aside. Pivot sway bar up and out of the way. (See Figure 1) 5. Disconnect nut from passenger side drag link (outer tie rod end). Hit steering knuckle with a hammer at the point where the drag link stud comes through. This will break the stud loose from the steering knuckle. Breaking the stud loose may require the use of a ball joint separator. Gently tap the stud down through the knuckle. Be careful not to harm the stud or stud threads. Moving this out of the way allows access to the passenger lower shock bolt. (See Figure 1) 6. On driver’s side, locate the top of shock absorber stud, located in the engine compartment. Remove the top nut, retainer washer, and grommet from the shock. (See Figure 2) NOTE: Save these parts, they will need to be reinstalled later. Repeat step 6 on passenger side. 7. On driver’s side, remove the (3) stock nuts from the upper shock tower and set upper shock tower aside for reinstallation later. (See Figure 3) Repeat step 7 on passenger side. 8. On driver’s side, remove bolt from the lower shock mount through access hole below the coil spring. Save hardware for reinstallation. Remove shock from access in engine compartment. (See Figure 4) Repeat step 8 on passenger side. 9. Carefully lower floor jack enough to allow the removal of the stock coil spring. On driver’s side, remove the coil spring and the rubber isolation pad and set aside for later reinstallation. Remove ring that retains the shock tower bolts and discard . Repeat step 9 on passenger side. NOTE: Removal of the passenger coil spring may require the use of a spring compressor. 10. Lower the floor jack to allow room for the stock coil spring and the new upper coil spacer. 11. On the driver side, place the isolation pad on top of the stock coil spring, place new coil spring spacer on top of isolator pad. Place the entire assembly into the stock spring location. Turn the spring so that it is lined up with index marks made in step 3. Line the spacer studs up with the holes in the shock tower. Raise the floor jack until new coil spring spacer seats into the upper stock location. (See Figure 5) Repeat step 11 on passenger side. 12. On the driver’s side, install the shock down through the engine compartment and secure the bottom of the shock into the stock location using the stock hardware. Tighten to 100 ft-lbs. Repeat step 12 on passenger side. 13. On the driver’s side, reinstall stock upper shock tower into stock location. Secure new coil spring spacer to upper shock mount using 3/8″ hardware provided with the kit. Torque to 35 ft-lbs.

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2007 TOYOTA TUNDRA LOWERING KIT INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 22-06-2011

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1. Check the Kit content. (a) Make sure that the kit contains all the parts listed in the Kit Contents. 2. Remove OE Front Springs and Shocks NOTE: Use the same procedures below for the RH side and LH side. (a) Secure vehicle on lift, and remove front wheels (b) Remove the nut and bolt from the shock absorber lower side. (Fig. 2-1) (1) To prevent the shock absorber with coil spring from falling, leave the bolt inserted. (c) Remove the top 4 nuts. (Fig. 2-2) (d) Remove the bolt (lower side) and OE shock absorber with coil spring. (e) Repeat steps 2(b) – 2(d) on opposite side. 3. Disassemble OE Front Springs and Shocks (a) Using one of the SST’s listed, compress the coil spring.(Fig. 3-1) (1) Approved SST: 09727-30021, 09727- 00010, 09727-00021, 09727-00031 (2) Make sure that the suspension support is free from the coil spring. Fig. 2-1 Fig. 2-2 Fig. 3-1 TOYOTA TUNDRA 2007 – LOWERING KIT Installation Procedure Page 3 of 9 pages Issue: A 02/14/2008 (3) Do not compress the coil spring more than necessary. (4) Do not use an impact wrench. It will damage SST. (5) Do not place yourself over the top of the shock absorber. NOTE: Be careful as the coil spring may spring upward and cause an injury. (b) Remove the front support to front shock absorber nut and discard. (Fig. 3-2) (c) Remove the suspension support, 2 retainers and 2 cushions from the shock absorber rod and retain for reuse. (d) Discard the OE front spring and shock. (e) Repeat steps 3(a) – 3(d) for other OE spring/shock assembly. 4. Assemble TRD Front Springs and Shocks (a) Using the same spring compressor, install the TRD front coil spring. (Fig. 4-1) (1) Do not compress the coil spring more than necessary. (2) Do not use an impact wrench. It will damage SST. (b) Install the new TRD shock absorber and spring perch into the TRD coil spring. (1) Fit the lower end of the coil spring into the recess of the spring perch on the shock absorber. (Fig. 4-2) (c) From step 3(c), install the 2 cushions, 2 retainers and suspension support to the TRD piston rod. (d) Temporarily install a new top shock absorber nut ( Top Nut PN: 90177-A0007) Fig. 3-2 Fig. 4-1 Fig. 4-2

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Chevy 6 Lug Shock Extension Brackets Installation Instructions

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Filed Under (Chevy Manuals) by admin on 26-12-2011

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chevy 6 Lug Shock Extension Brackets – Installation Instructions For some vehicles it is easier to install the brackets with the shock in the vehicle. 1) Remove the lower shock bolt from the lower control arm. 2) Turn the shock 180 degrees. 3) Using the bolt provided, place the shock extender into the shock mount. 4) Using the factory bolt, install the shock extender onto the lower control arm. 5) Tighten the upper shock mount.

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2011- Present Chevy and GMC HD Truck Torsion Key Lift With Shock Extenders

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Filed Under (Chevy Manuals) by admin on 21-12-2011

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Lifting a vehicle does cause the center of gravity to rise and rollover may become easier, always avoid situations where a rollover may occur and always wear seat belts. Larger tires will cause braking performance to decrease. Mixing of brands and lift components is not recommended. 1. Park vehicle on level ground and take before measurements to use for reference when adjusting the height on the new keys. LF___ RF___ LR___ RR___ 2. Block the rear wheels and jack up the front of the vehicle and support with jack stands on the frame so the front wheels are off the ground. 3. Remove the front tire and wheel assemblies using 22mm socket. 4. Measure the torsion key adjuster bolts for reference points for later reinstallation. Left Side____ Right Side____ (Figure1) Figure1 Figure2 5. Remove the adjuster bolts from the torsion key keeper using 21mm socket and save for later reinstallation. (Figure 2) 6. Using the torsion key unload tool (figure3) or a ball joint press can also be used, (figure4) carefully unload the torsion key and remove the keeper.
Figure3 Figure4 7. Remove the keys from the torsion bars. Sometimes the keys rust weld to the bar the use of an air hammer and striking the back of the bar thru an access hole in the back of the torsion bar cross member. This usually breaks the bars free from the keys. 8. Install new keys onto the bars in the same location as the old ones were located on the bar. 9. Now that the suspension is unloaded the shock extenders will need to be installed. 10. Remove the lower shock bolt and nut using 21mm socket and 21mm wrench and save for reinstallation. Push the shock up out of the way and install shock extender. Use stock bolt to mount the extender to the control arm shock mount. (Figures 5 & 6)

Ford SVT Contour/ Mercury 2.5L V-6 Cougar (5 Speed Manual Transmission Only) Supercharger System Installation Manual

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Filed Under (Ford Manuals) by admin on 24-05-2012

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1998-2000 FORD SVT CONTOUR/ MERCURY 2.5L V-6 COUGAR Installation Instructions For best performance and continued durability, please take note of the following key points: 1. Use only premium grade fuel 92 octane or higher (R+M/2). 2. The engine must have stock compression ratio. 3. If the engine has been modified in any way, check with Vortech prior to using this product. 4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem is resolved. 5. Perform an oil and filter change upon completion of this installation and prior to test driving your vehicle. Thereafter, always use a high grade SF rated engine oil or a high quality synthetic, and change the oil and filter every 3,000 miles or less. Never attempt to extend the oil change interval beyond 3,000 miles, regardless of oil manufacturer’s claims as potential damage to the supercharger may result. 6. Before beginning installation, replace all spark plugs that are older than 1 year or 10,000 miles with original heat range plugs as specified by the manufacturer and reset timing to factory specifications (follow the procedures indicated within the factory repair manual and/or as indicated on the factory underhood emissions tag). Do not use platinum spark plugs unless they are original equipment. Change spark plugs at least every 20,000 miles and spark plug wires at least every 50,000 miles. TOOL & SUPPLY REQUIREMENTS: •Factory Repair Manual •3/8″ Socket and Drive Set: SAE & Metric •1/2″ Socket and Drive Set: SAE & Metric •3/8″ NPT Tap and Handle •Adjustable Wrench •Open End Wrenches: 3/8″, 7/16″, 1/2″, 9/16″ •Center Punch •Ford Springlock 3/8″ Fuel Fitting Disconnect Tool •5 Quarts SH/CF Rated Quality Engine Oil •Oil Filter and Wrench •Flat #2 Screwdriver •Phillips #2 Screwdriver •Heavy Grease •Silicone Sealer •Drill Motor •1/8″, 3/16″, 27/64″ Drill Bits •9/16″ Rota Broach Tool (also available from Vortech) •Molylube •Wire Strippers and Crimpers •Utility Knife If your vehicle has in excess of 10,000 miles since its last spark plug change, then you will also need: •Spark Plug Socket •NEW Spark Plugs

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Jeep JK Wrangler 2 ½” Lift Kit Installation Instructions

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Filed Under (Jeep Manuals) by admin on 26-12-2011

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Kit Contents: Tools Needed: 2-Front Coil Spacers 10mm Wrench & Socket 2-Rear Coil Spacers 14mm Wrench & Socket 2-Front Shock Extensions 16mm Wrench & Socket 2-Rear Shock Extensions 18mm Wrench & Socket 4-Brake Line Relocation Brackets 19mm Socket 2-Hardware Bags Jack & Jack Stands Torque Specs: Front Lower Shock Bolts: 58 ft/lbs Rear Upper Shock Bolts: 20 ft/lbs Sway Bar End Links: 75 ft/lbs Brake Line Brackets: 16 ft/lbs Rear Spacer Retaining Hardware: 98 ft/lbs Wheel Lug Nuts: 132 ft/lbs Front Installation Instructions 1) Block rear wheels and jack up the front of the vehicle and support with jack stands so that the front wheels are off the ground. 2) Using a 19mm socket remove both front tires. 3) Support front axle with jack See Photo 1 and using 18mm socket and wrench remove the sway bar bolts. See Photo 2 Retain hardware for later. Photo 1 Photo 2 4) Using 18mm socket and wrench remove lower shock bolt. 5) Remove brake line support from frame and retain hardware for later. See Photo 3 Page 2 of 5 Photo 3 Photo 4 6) Lower jack supporting axle so there is enough room for the coil spring to be removed. See Photo 4 7) Install the new spacer, bump stop and spring isolator as shown in picture. See Photo 5

TOYOTA 4RUNNER OLD MAN EMU SUSPENSION SYSTEMS

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Filed Under (Toyota Manuals) by admin on 05-11-2011

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FS REAR LEAF SPRING PRE 1990 & IFS REAR COILS SPRING 1990-95 FRONT STOCk/LIGHT LOAD TORSION N/A 1 3030031 NITROCHARGER SHOCk 2 N98 IFS REAR COIL SPRING MODELS 1990-95 REAR MEDIuM LOAD (0LBS TO GVW) SPRING 1.5″ 1 2900 NITROCHARGER SHOCk 2 N72F HEAVy LOAD (330LBS CONSTANT LOAD) SPRING 1.5″ 1 2901 NITROCHARGER SHOCk 2 N72F IFS REAR LEAF SPRING MODELS PRE 1990 REAR MEDIuM LOAD (0LBS TO GVW) SPRING 2.0″ 2 CS009R3 NITROCHARGER SHOCk 2 *N85/N92 HEAVy CONSTANT (440LBS TO GVW) SPRING 2.25″ 2 CS010R3 NITROCHARGER SHOCk 2 N85 REQ’D FOR INSTALLATION (LEAF SPRING- MODELS ONLy) REAR LEAF SPRING BuSHING kIT 2 OMESB6 u BOLTS 4 OMEu532 STEERING DAMPER 1 OMESD33 BuSHING SLEEVE 2 181469 OPTIONALGREASABLE SHACkLE kIT 1 OMEGS3 REAR EXTRA LEAF D5XL 1 2 3 4 a djust Front torsion bar For additional height aFter installing rear springs . s et ride height to 1/3 upper bump stop clearance and 2/3 lower bump stop clearance . i nstall oe caster wedges From oe spring pack onto ome springs . e nsure wedges are Fitted as per original position . c ompare original spring pack height to ome spring pack to determine whether omeu53 or omeu53b u bolts are required . e xtra leaF can be Fitted For heaVier constant load carrying ability .

2006 Ford Explorer Scheduled Maintenance Guide

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Filed Under (Ford Manuals) by admin on 12-02-2012

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Scheduled Maintenance: 2006 Ford Explorer Driving Condition: Normal Condition Engine Displacement Transmission Fuel Cylinders Drivetrain 4.0 L Automatic Flexible 6 RWD ded Maintenance Mileage: Every 5,000 15 30 45 60 75 90 100 105 120 135 150 Value Package Price: See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer Change engine oil and replace oil filter (Up to 5 quarts of oil. Perform at specified mileage interval or every 6 months, whichever occurs first) – See dealer Perform multi-point inspection – See dealer Rotate and inspect tires; check wheel end play and turning noise – See dealer Inspect automatic transmission fluid level (if equipped with underhood dipstick) – See dealer Inspect brake pads/shoes/rotors/drums, brake lines and hoses, and parking brake system – See dealer Inspect engine cooling system and hoses – See dealer Inspect and lubricate all non-sealed steering linkage,ball joints,suspension joints,half and drive-shafts and u-joints – See dealer Inspect complete exhaust system and heat shields – See dealer Replace engine air filter – See dealer Replace fuel filter – See dealer Inspect 4×2 front wheel bearings; replace grease and grease seals, and adjust bearings – See dealer Change Premium Gold engine coolant – See dealer Inspect accessory drive belt(s) – See dealer Replace PCV valve – See dealer Replace spark plugs – See dealer Replace accessory drive belts (if not replaced within last 100,000 miles) – See dealer Replace rear axle lubricant – See dealer Change automatic transmission/transaxle fluid and filter – See dealer Notes: Prices are shown for illustrative purposes only and may vary based on required fluid quantities and other conditions. Information in this document is current as of January 07, 2010 and could change in the future.

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1999-2004 Jeep Grand Cherokee WJ 2″ Coil Spring Spacers Installation Manual

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Filed Under (Jeep Manuals) by admin on 19-12-2011

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FRONT 1. Read complete instructions before beginning installation, the following special tools are recommended: Coil spring compressor, floor jack, jack stands, and metric hand tools. 2. Jack the vehicle in the center of the front axle. 3. Support the vehicle by placing jack stands on the frame behind the control arms so that the front tire/wheels are off the ground freely. 4. Remove the front tires/wheels. 5. Remove the lower shock nuts that secure the shock to the axle on both sides. 6. Remove the coil springs. 7. Remove the upper coil spring isolator and install onto the coil spring spacers. 8. Starting on the left side of the vehicle install the coil spring spacer onto the frame. 9. Install the coil spring. Note the position of the spring as it seats into the lower coil spring isolator on the axle so that it is at its stop. It must be seated into the coil spring isolator. 10. In order to complete step # 9 on the right side of the vehicle you may have to use a coil spring compressor in order to install the coil spring. You may also disconnect the lower lateral track bar on the front end. 11. Jack the axle and reconnect the lower shock nuts that secure the shock to the axle. 12. Install the front tires/wheels. 13. Lower the vehicle onto the ground. 14. Torque all bolts to factory specifications and re-torque after 500 miles.. 15. Daystar recommends having the front end alignment checked after installing the coil spring spacer lift

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Toyota IFS Ball Joint Spacer Installation

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Filed Under (Toyota Manuals) by admin on 04-11-2011

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Ball Joint Spacer Installation Put the spacer in place, NOTCH FACING DOWNWARD and, using a floor jack to control arm height, align the ball joint and install the hardware. The notch acts as a weep hole to let any water that gets in from above drain out to prevent the ball joint from rusting out. Tighten ball joint hardware to 25 ft.lb. or 35 N.m. Note: Apply this torque to the allen head bolt and the Grade 10.9 nut only, then install the 2nd nylon lock nut and tighten it down snugly in order to lock the first nut in place. No need to toque the nylon lock nut to 25 ft.lb. value, it may strip. If you wish, you can spray the exposed head and threads of the bolts with some paint, as the black oxide coated hardware may tend to rust over time. Extend the shock to see if it needs shimming. (it likely will) Place the appropriate number of washers to ensure the shock does not limit down travel. Tighten shock hardware. Repeat for other side. Re-install the wheels. If the end of the upper control arm is too close to the tire at this point, there are several options: You can try and grind off part of the outer lip of the control arm (area at the left edge of the red circle in the photo above) You can add a 1/4″ wheel spacer to move the wheel/tire away from the suspension. You can swap to a narrower tire, for example changing from a 33×12.50 to a 33×10.50 tire will move the inner edge of the tire away from the control arm since it’ll have less sidewall bulge on the same wheel. You can swap to a wheel with less back side spacing, for example going from a 4.75″ to a 4.5″ backspaced wheel will move the inner edge of the wheel and tire 1/4″ away from the control arm (stock wheels are ~4.75″ backspacing). Put the vehicle back on the ground. For low profile bump stops only: Shim them approx. 1/2″ with some washers or use stock bump stops. Failure to do so could result in damage to CV joints, shocks, or other components

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