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1998 Chevrolet Chevy K Pickup DTC P1626 Theft Deterrent Fuel Enable Signal Not Received Repair Manual

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Filed Under (Chevrolet Manuals) by admin on 24-06-2012

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An intermittent may be caused by any of the following conditions: Thoroughly check any circuitry that is suspected of causing the intermittent complaint. Refer to Intermittents and Poor Connections Diagnosis in Wiring Systems. If a repair is necessary, refer to Wiring Repairs or Connector Repairs in Wiring Systems. Test Description The number(s) below refer to the step number(s) on the diagnostic table. 2. This test checks if communication can be established between the scan tool and the VTD. If the scan tool cannot communicate with the VTD, refer to Diagnostic System Check – Theft Deterrent in Theft Deterrent. 3. This test checks for any opens in the serial data circuit between the VCM and the VTD. This also checks for any intermittent malfunctions associated with the serial data circuit. 4. This step is to determine if the condition that set the DTC is still present. The engine must be cranked in order to set this DTC. If the condition is present, the engine will start and then stall, indicating the VCM is disabling fuel. 7. Use a scan tool to clear and check for any DTCs in all the modules connected to the Class 2 Serial Data circuit (VCM, VTD, ATC, and BCM). the module itself. After repairing the cause of DTC P1626, clear all DTCs from the systems capable of storing this DTC and DTC U1192. 1 Important: Before clearing the DTCs, use the scan tool Capture Info to save the Freeze Frame and Failure Records for reference. The control module’s data is deleted once the Clear Info function is used. Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? — Go to Step 2 Go to Powertrain On Board Diagnostic (OBD) System Check 2 1. Install the scan tool. 2. Turn ON the ignition leaving the engine OFF. 3. Attempt to establish communications with the VTD (Passlock) Control Module. Does the scan tool communicate with the VTD (Passlock) Control Module? — Go to Step 3 Go to Diagnostic System Check – Theft Deterrent in Theft Deterrent 3 Check the Class 2 Serial Data circuit for the following intermittent conditions: Did you find a problem? • An open in the Class 2 Serial Data circuit between the VCM and the VTD (Passlock) Control Module. • A short to ground. • A short to voltage. • Loose or damaged terminals at the DLC, VCM or the VTD (Passlock) Control Module. — Go to Step 6 Go to Step 4 4 1. Turn OFF the ignition. 2. Connect or install any connectors or components that were disconnected or removed. 3. Clear all DTCs using a scan tool. 4. Turn OFF the ignition for 15 seconds. 5. Attempt to start the engine. Does DTC P1626 reset? — Go to Diagnostic System Check – Theft Deterrent in Theft Deterrent Go to Step 5 5 This DTC is intermittent. Are any additional DTCs stored? — Go to the applicable DTC table Go to Diagnostic Aids 6 Repair the circuit as necessary. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the action complete?

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1996 Pontiac Grand Am DTC P0502 Vehicle Speed Sensor (VSS) Circuit Low Input (3.1L VIN M) Service Manual

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Filed Under (Pontiac Manuals) by admin on 06-07-2012

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Action Taken When the DTC Sets Conditions for Clearing the MIL/DTC Diagnostic Aids Test Description The numbers below refer to the step numbers on the diagnostic table. 2. This step verifies that the PCM is receiving a signal from the vehicle speed sensor. 3. This step verifies that there are no opens in the circuitry from the vehicle speed sensor to the PCM connector. 7. This step performs a resistance test on the VSS circuits from the PCM connector. • The transmission defaults to 3rd gear. • The PCM inhibits TCC operation. • The PCM illuminates the Malfunction Indicator Lamp (MIL). • The PCM turns OFF the MIL after three consecutive ignition cycles without a failure reported. • A scan tool can clear the DTC from the PCM history. The PCM clears the DTC from the PCM history if the vehicle completes 40 warm-up cycles without a failure reported. • The PCM cancels the DTC default actions when the fault no longer exists and the ignition is OFF long enough in order to power down the PCM. • Check for PRNDL DTC P0705. DTC P0705 affects transmission operation. This may set DTC P0502 falsely. • Check for Electromagnetic Interference (EMI) in circuits 400 and 401. EMI may be induced if the harness is routed along the spark plug wires. • Inspect the wiring for poor electrical connections at the PCM. Inspect the wiring at the TCC brake switch. Look for the following conditions: – A bent terminal – A backed out terminal – A damaged terminal – Poor terminal tension – A chafed wire – A broken wire inside the insulation • When diagnosing for an intermittent short or open condition, massage the wiring harness while watching the test equipment for a change. • Ensure that the VSS is securely tightened to the case extension. DTC P0502 Vehicle Speed Sensor Circuit (VSS) Low Input

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1997 Chevrolet Chevy K Pickup DTC P0152 HO2S Circuit High Voltage Bank 2 Sensor 1 Repair Manual

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Filed Under (Chevrolet Manuals) by admin on 31-05-2012

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The number below refers to the step number on the diagnostic table. 2. This test determines if the conditions exist in order to set the DTC P0152. 3. If the HO2S (Bank 2, Sensor 1) is intrnally shorted, the HO2S (Bank 2, Sensor 1) voltage displayed on a scan tool will be over 1.0 volt (1000 mV). Important: Before clearing DTCs, use the scan tool in order to record the Freeze Frame and the Failure Records for reference. This data will be lost when the Clear DTC Information function is used. Was the Powertrain On-Board Diagnostic (OBD) System Check performed? — Go to Step 2 Go to Powertrain On Board Diagnostic (OBD) System Check 2 1. Connect the scan tool. 2. Run the engine at the normal operating temperature. 3. Place the vehicle in park or neutral. 4. Apply the parking brake. 5. Increase the engine speed to the specified value. Does the scan tool data display indicate HO2S sensor voltage fixed above the specified value? 1200 RPM 0.976 V (976 mV) Go to Step 3 Go to Step 4 3 1. Disconnect the HO2S. 2. Turn on the ignition while leaving the engine OFF. 3. Turn ON the ignition leaving the engine off. Does the scan tool data display indicate the HO2S voltage near the specified value? 400 mV) Go to Step 6 Go to Step 5 4 The DTC is intermittent. Are any additional DTCs set? — Go to the applicable DTC table Go to Diagnostic Aids 5 1. Check for a short to voltage in the HO2S Signal circuit. 2. If a problem is found, repair the circuit as necessary. Refer to Wiring Repairs in Electrical Diagnosis. Was the HO2S Signal circuit shorted? — Go to Step 8 Go to Step 7 6 Replace the HO2S. Refer to Heated Oxygen Sensor (HO2S) Replacement . Is the action complete? — Go to Step 8 — 7 Replace the VCM. Important: When replacing the VCM, the new VCM will need to be programed. Refer to VCM Replacement/Programming . Is the action complete? — Go to Step 8 — 1. Use the scan tool in order to select the DTC and the Clear DTC Information functions.

2000 Ford Pickup F250 Super Duty TEST DE: EXHAUST BACKPRESSURE (EBP) SENSOR

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Filed Under (Ford Manuals) by admin on 10-01-2012

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DTC P0470 This DTC indicates PCM detected EBP sensor malfunction during KOEO ON-DEMAND SELF-TEST. Possible causes for this DTC are: Faulty EBP Sensor • Open Or Shorted Circuit • Faulty PCM • Ensure scan tool is connected to Data Link Connector (DLC). Using scan tool, select EBP PID from PID/DATA monitor menu. If EBP reading is less than 18.5 psi, clear DTCs. Repeat KOEO ON-DEMAND SELF-TEST . If DTC is still present, replace PCM. If EBP reading is 18.5 psi or more, go to next step. 2) Check Signal Ground Circuit Turn ignition off. Disconnect EBP sensor connector. Sensor is located on top front of engine. Inspect for damaged pins, corrosion and loose wires. Repair as necessary. Measure resistance between ground and Gray/Red wire at EBP sensor wiring harness connector. See Fig. 11 . If resistance is less than 5 ohms, replace EBP sensor. If resistance is 5 ohms or more, locate and repair open circuit in Gray/Red wire. 3) Continuous DTC P0470 This DTC indicates PCM detected a EBP sensor malfunction during normal driving conditions. Possible causes for this DTC are: Faulty EBP Sensor • Faulty Connection • Faulty PCM • Ensure scan tool is connected to Data Link Connector (DLC). Using scan tool, select EBP PID from PID/DATA monitor menu. While observing EBP PID, wiggle and bend small sections of wiring harness starting at EBP sensor connector and working toward PCM. If EBP reading fluctuates, isolate fault and repair as necessary. If reading does not fluctuate, go to next step. 4) Check Connector Disconnect EBP sensor connector. Sensor is located on top front of engine. Disconnect PCM 104-pin connector. Inspect connectors for damaged pins, corrosion and loose wires. Repair as necessary. Clear DTCs and repeat QUICK TEST . If both connectors are okay, no problem is indicted at this time. 5) DTC P0471 This DTC indicates PCM detected an EBP sensor malfunction during normal driving conditions and with EBP sensor enabled. Possible causes for this DTC are: Faulty EBP Sensor. • Plugged Or Restricted Sensor Supply Tube • Damaged Exhaust Pressure Regulator (EPR) Linkage Or Butterfly Damage • Faulty PCM • Perform KOER ON-DEMAND SELF-TEST . If any DTCs are present, repair fault(s) before continuing with this test. Using scan tool, select EBP PID from PID/DATA monitor menu. Road test vehicle performing hard accelerations while monitoring EBP PID. If EBP reading increases to more than 25 psi with EBP sensor on, no problem is indicated at this time. If EBP reading does not increase to more than 25 psi, go to next step

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2004 Ford Explorer/Mountaineer Anti-Lock Brake System (ABS) Module Diagnostic Trouble Code (DTC) Index Repair Manual

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Filed Under (Ford Manuals) by admin on 20-05-2011

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C1963 Stability Control Inhibit Warning ABS Module This DTC is for information only. CLEAR the DTC. REPEAT the self-test. C1991 Module Calibration Failure ABS Module Follow the diagnostic tool directions for the calibration procedure. C1996 Active Yaw Control Disabled ABS Module This DTC will be set if the stability assist system is activated for 15 seconds of continuous operation. CHECK for any major chassis modifications, gross suspension misalignment, or other items that can alter the vehicle tracking dynamics. CLEAR the DTC. REPEAT the self-test. C1998 Module Calibration Not Complete ABS Module Go To Pinpoint Test Q . C2769 (ABS only) Longitudinal Acceleration Sensor Circuit Failure ABS Module CLEAR the DTC. REPEAT the self-test. If DTC C2769 is present, INSTALL a new ABS module. REFER to Anti-Lock Brake System (ABS) Module in this section. C2769 (ABS with stability assist) Longitudinal Acceleration Sensor Circuit Failure ABS Module Go To Pinpoint Test H . C2770 (ABS with Stability Assist) Longitudinal Acceleration Sensor Signal Fault ABS Module Go To Pinpoint Test H . C2770 (ABS only) Longitudinal Acceleration Sensor Signal Fault ABS Module CLEAR the DTC. REPEAT the self-test. If DTC C2770 is present, INSTALL a new ABS module. REFER to Anti-Lock Brake System (ABS) Module in this section. C2777 Sensor Cluster Bus Failure ABS Module Go To Pinpoint Test H . C2778 Sensor Cluster Power Supply Failure ABS Module Go To Pinpoint Test H . U1900 CAN Communication Bus Fault-Receive Error Network Fault Section 418-00 . U1901 CAN Network #2 Communication Bus Fault- Receive Error Network Fault Go To Pinpoint Test H . U2023 Fault received from external node Network Fault Section 418-00

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1993 Mitsubishi 3000GT V6-2972cc 3.0L DOHC Timing Belt: Service and Repair Manual

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Filed Under (Mitsubishi Manuals) by admin on 23-01-2011

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.Removal of crankshaft pulley. Using special tools remove the crankshaft pulley from the crankshaft. CAUTION: -Use only the specified special tools, or a damaged pulley damper could result. 10.Removal of engine support bracket. Remove the engine support bracket in the numbered sequence shown in the illustration. Spraying lubricant, slowly remove the bolt (reamer bolt) indicated by the arrow. CAUTION: -Keep in mind that the reamer bolt is sometimes heat seized on the engine support bracket. 12.Removal of timing belt. (a)Align the timing marks.
1993 Mitsubishi 3000GT V6-2972cc 3.0L DOHC 8.80 Page 3 (b)Make a mark on the back of the timing belt indicating the direction of rotation so it may be reassembled in the same direction it it is to be reused. (c)Loosen the center bolt on the tensioner pulley to remove the timing belt. CAUTION: -Water or oil on the belt shorten its life drastically, so the removed timing belt, sprocket, and tensioner must be free from oil and water. These parts should not be washed. Replace parts if seriously contaminated. If there is oil or water on each part check the front case oil seals, camshaft oil seal and water pump for leaks. 1993 Mitsubishi 3000GT V6-2972cc 3.0L DOHC 13.Installation of auto tensioner. (a)If the auto tensioner rod is in its fully extended position, reset it as follows:1993 Mitsubishi 3000GT V6-2972cc 3.0L DOHC 8.80 Page 5 1)Keep the auto tensioner level and, in that position. clamp it in the vise with soft jaws. 2)Push in the rod little by little with the vise until the set hole (A) in the rod is aligned with that (B) in the cylinder. CAUTION: -Push in the rod slowly to prevent the push rod from being damaged. 3)Insert a wire [1.4 mm (0.055 in.) in diameter] into the set holes. 4)Unclamp the auto tensioner from the vise. (b)Install the auto tensioner. CAUTION: -Leave the wire installed in the auto tensioner. 12.Installation of timing belt. (a)Align the timing marks on the respective sprockets. In case of the camshaft sprockets in the front bank, proceed as follows: 1)Install the crankshaft pulley. Shift the timing mark on the crankshaft sprocket by three teeth to lower the piston in No. 1 cylinder slightly from the top dead center on compression stroke. CAUTION: -Turning the camshaft sprocket with the piston in No.1 cylinder located at TDC on compression stroke may cause the valves to interfere with the piston

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Kia 2002 Saturn SL will set if TP sensor voltage is less than 0.2 volts

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Filed Under (Kia Motors Manuals) by admin on 26-05-2011

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The throttle position (TP) sensor is a potentiometer that varies resistance according to changes in throttle plate position. The powertrain control module (PCM) measures the signal voltage from the TP sensor which is a reduced value of the PCM 5-volt reference. The voltage ranges from 0.4 (+/-0.2) volts at 0% throttle position to 4.7 volts at wide open throttle. DTC P0122 sets when the TP sensor signal voltage at the PCM is below the calibrated voltage value. DTC Parameters DTC P0122 will set if TP sensor voltage is less than 0.2 volts when: z The condition exists for longer than 10 seconds. z The ignition is ON. DTC P0122 diagnostic runs continuously with ignition ON. DTC P0122 is a type A DTC. Diagnostic Aids Important If DTC P1635 is set, diagnose that DTC first. 2002 Saturn SL
To locate an intermittent problem, use a scan tool to monitor TP SENSOR voltage with ignition ON, engine OFF. Wiggling the wires while watching for a change in TP SENSOR voltage may locate the area where an open or short to ground in the wiring could lie. An intermittent open in the TP SENSOR can cause this DTC to set. Use the scan tool to monitor TP SENSOR as the accelerator pedal is slowly depressed. The voltage should change smoothly from 0.4 volts at 0% throttle, to 4.7 volts at wide open throttle (+/-0.2 volts).

1989-1996 Dodge Dakota Trucks COIL Ignition Tests Manual

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Filed Under (Dodge Manuals) by admin on 18-06-2012

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Dakota Trucks 1989-1996 Ignition Tests COIL The ignition coil for the vehicles covered by this guide is in the following locations: • 1989-92 engines: mounted to the firewall • 1993-96 2.5L engines: mounted on the thermostat housing in front of the coolant temperature sensor • 1993-96 V6 and V8 LDC engines: mounted to a bracket bolted to the right engine cylinder head • 1993-96 5.9L HDC engines: mounted to a bracket bolted to the air injection pump (AIR pump) mounting bracket. Fig. 2: Ignition coil mounting-all 1989-92 models Fig. 3: Ignition coil wiring and mounting hardware-1993- 96 2.5L engine 1. Inspect the ignition coil for arcing while the engine is running. If the engine will not start, this can be performed while the engine is cranked by either an assistant or a remote starter. Look at the coil in dim or low light to aid visibility of any arcing. Fig. 4: Ignition coil mounting-1993-96 3.9L and 5.2L/5.9L LDC engines 2. Arcing at the tower will carbonize the wire boot, which, if it is connected to a new ignition coil, will cause the coil to fail. In such cases, clean all the carbonization away or replace the components as necessary. Fig. 5: Ignition coil mounting-1993-96 5.9L HDC engine 3. Using a coil tester or ohmmeter according to the manufacturer’s instructions, test the primary and secondary resistance. Replace any coil that does not meet the specifications indicated in the accompanying chart. 4. Inspect the secondary coil wire for any sign of damage. Replace if any damage is found. Carbon tracking on the old wire can cause arcing and the failure of a new ignition coil. REMOVAL & INSTALLATION 1989-92 Models See Figures 6 and 7 1. Disconnect the negative battery cable. 2. Disconnect the three wires from the coil. Mark them to identify for installation. Fig. 6: Remove the coil bracket bolt at the cowl Fig. 7: Unscrew the coil mounting hardware, then remove the coil from the vehicle 3. Unplug the condenser suppressor connector from the coil, if equipped. 4. Unbolt and remove the coil. To install: 5. Bolt down the coil with old bolts. 6. Connect wires to coil making sure that the proper wires are connected where they should be. 7. Connect the condenser suppressor, if equipped. 8. Connect the battery negative cable Removal and Installation V6 AND V8 ENGINES 1. Disconnect the negative battery cable. 2. Disconnect the primary wiring from the ignition coil. 3. Disconnect the secondary spark plug wire from the coil. 4. Remove the two bolts and withdraw the coil from its mounting bracket. To install:
5. Position the coil on its bracket and install the two bolts. Tighten them to 100 inch lbs. (11 Nm). If the bracket has been tapped for coil mounting bolts, these fasteners require less torque, so tighten them to 50 inch lbs. (5 Nm). 6. Connect all wiring to the ignition coil. TESTING See Figure 1 The only test you can perform without a DRBII scan tool, or equivalent, is a basic check of the sensor only.

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1996 Chevrolet Chevy K Pickup – 4WD Ignition Coil Control Circuit High Voltage

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Filed Under (Chevrolet Manuals) by admin on 01-06-2011

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Conditions for Setting the DTC The voltage on the ignition control circuit exceeds 4.9 volts, and the engine speed is less than 250 RPM. Action Taken When The DTC Sets Conditions for Clearing the MIL/DTC The VCM turns OFF the MIL after 3 consecutive driving trips without a fault condition present. A history DTC will clear if no fault conditions have been detected for 40 warm-up cycles (the coolant temperature has risen 22°C (40°F) from the start-up coolant temperature and the engine coolant temperature exceeds 71°C (160°F) during that same ignition cycle) or the scan tool clearing feature has been used. Diagnostic Aids A poor connection, a rubbed through wire in the insulation, or a wire broken inside the insulation will cause an intermittent. Check for the following conditions: Test Description The numbers below refer to the step numbers in the diagnostic table. 2. This determines if the DTC is an intermittent. 3. This check determines if the IC signal from the VCM is available at the ignition coil driver. 4. The remaining tests begin to check that the coil driver circuitry is OK. • The VCM turns the MIL ON when this DTC is reported and one failure has occurred. • The VCM records the operating conditions at the time the Diagnostic Fails. Freeze Frame and Failure Records store this information. • Poor connection • Damaged harness: Inspect the VCM harness connectors for the following conditions: – Backed out terminal C3 pin 9 – Improper mating – Broken locks – Improperly formed or damaged terminals – A poor terminal to wire connection and – Damage to the harness. • Intermittent test – If the connections and the harness check OK, monitor a digital voltmeter connected between VCM connector C3 pin 9 and C4 pin 18 while moving related connectors and wiring harness. If the failure is induced, the voltage reading will change. This may help to isolate the location of the malfunction.

1993-2002 Volkswagen Golf, Jetta, GTI, Cabrio A/C controls and mechanical components service manual

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Filed Under (Volkswagen Manuals) by admin on 09-07-2012

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1 – . Dust and pollen filter Where applicable 2 – . Plenum cover Removing/installing – -”> 3 – Evaporator water drain valve Located behind bulkhead insulation Removing/installing Fig. 2 Removing and installing evaporator water drain valve 4 – . Heater core connections and vacuum hose guide 5 – . Fresh Air/Recirculating Flap Two-Way Valve N63 Valve open when voltage applied Vacuum hose layout Vacuum hose layout 6 – . Coolant Fan Control (FC) Control Module J293 With fuse Fuse Strip S88 (1993 m.y.) With fuses Coolant Fan Second and Third Speed Fuse S107 and Coolant Fan First Speed and A/C Clutch Fuse S108 (1994 m.y. micro ) Connector terminal identification: micro 09.93 Fig. 5 Connector terminal identification of Coolant Fan Control (FC) Control Module J293 ( 09.93) 10.93 micro Fig. 6 Connector terminal identification of Coolant Fan Control (FC) Control Module J293 (10.93 ) 7 – . Vacuum reservoir Insert vacuum hose 30 mm (1.2 in.) into reservoir Removing/installing Fig. 7 Removing and installing vacuum reservoir A/C and heating system components, engine compartment Vacuum hose Vacuum hose layout Vacuum hose layout 9 – . A/C Cut-Out Thermal Switch F163 and Third Speed Coolant Fan Control (FC) Thermal Switch F165 A/C Cut-Out Thermal Switch F163 only on vehicles with engine codes AAA, AAZ, ABA, ACC A/C Cut-Out Thermal Switch F163 switches A/C Clutch N25 off at high engine coolant temperature; OFF (switch open) above 119 degree C (246 degree F); ON (switch closed) below 112 degree C (234 degree F) Third Speed Coolant Fan Control (FC) Thermal Switch F165 only on vehicles with 3- speed coolant fan motor Third Speed Coolant Fan Control (FC) Thermal Switch F165 switches radiator coolant fan to 3rd speed as engine coolant temperature increases; 3rd speed ON (switch closed) above 112 degree C (234 degree F); OFF (switch open) below 108 degree C (226 degree F) Removing and installing (engine code AAA) Fig. 3 Removing and installing A/C Cut- Out Thermal Switch F163 and Third Speed Coolant Fan Control (FC) Thermal Switch F165 (2.8 liter VR6 engine code AAA) Removing and installing (engine code ABA) Fig. 4 Removing and installing A/C Cut- Out Thermal Switch F163 (2.0 liter engine code ABA) 10 – . Condenser* 11 – . Pressure relief valve*

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