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how to install front shocks on a toyota tundra

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Toyota Tundra Front Winch Bumper Installation Instructions

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Installation Instructions Toyota Tundra Front Winch Bumper Product Number: H1850, H1851, H1852 Application: ’07-Current Toyota Tundra Copyright sing a deep 14mm socket and breaker bar, loosen the 4 14mm nuts located at the connection between the factory frame end and the bumper. See Image Below. G. Remove the bumper by pulling forward away from the vehicle and rolling forward. H. Remove the two (per side) plastic clips from the painted plastic trim pieces located below the headlights. The Hood must be open for this. See Image Below. I. Remove these plastic painted trim pieces by pulling directly away from the front of the truck. Do not discard these! J. Remove all pop rivets (8 Total) from the front painted plastic bumper upper fascia. See Image Below. K. Remove all bolts holding the painted plastic fascia piece using a 10mm socket and wrench (16 total). See Image Below in addition to Image Above. L. Remove the Phillips pop rivet holding the fascia to the inner fender. 1 per side. M. Remove the two(one per side) 10mm screws from the recessed hole in the inner fender well. N. Pull the edges of the plastic fascia from the truck and directly away from the front to snap free. Set fascia aside. O. Remove the two 10mm screws using a socket from the plastic spacer pieces located on the lower fender. With Screws removed pull bracket straight off the truck. Complete on opposite side. See Image Below Pre-Installation Assembly A. Remove the Bumper from the shipping carton. Lay all items out on a blanket to prevent damage to the powder coating. B. OPTIONAL: If installing winch and roller fairlead (neither provided) into bumper, do it at this time. Follow the winch Manufacturers instructions to mount the fairlead to the front of the bumper and the winch itself to the 4 hole pattern on the internal winch tray of the bumper. C. Install turn signal into light pockets as shown using self- tapping screws as shown below.

2007 TOYOTA TUNDRA LOWERING KIT INSTALLATION INSTRUCTIONS

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1. Check the Kit content. (a) Make sure that the kit contains all the parts listed in the Kit Contents. 2. Remove OE Front Springs and Shocks NOTE: Use the same procedures below for the RH side and LH side. (a) Secure vehicle on lift, and remove front wheels (b) Remove the nut and bolt from the shock absorber lower side. (Fig. 2-1) (1) To prevent the shock absorber with coil spring from falling, leave the bolt inserted. (c) Remove the top 4 nuts. (Fig. 2-2) (d) Remove the bolt (lower side) and OE shock absorber with coil spring. (e) Repeat steps 2(b) – 2(d) on opposite side. 3. Disassemble OE Front Springs and Shocks (a) Using one of the SST’s listed, compress the coil spring.(Fig. 3-1) (1) Approved SST: 09727-30021, 09727- 00010, 09727-00021, 09727-00031 (2) Make sure that the suspension support is free from the coil spring. Fig. 2-1 Fig. 2-2 Fig. 3-1 TOYOTA TUNDRA 2007 – LOWERING KIT Installation Procedure Page 3 of 9 pages Issue: A 02/14/2008 (3) Do not compress the coil spring more than necessary. (4) Do not use an impact wrench. It will damage SST. (5) Do not place yourself over the top of the shock absorber. NOTE: Be careful as the coil spring may spring upward and cause an injury. (b) Remove the front support to front shock absorber nut and discard. (Fig. 3-2) (c) Remove the suspension support, 2 retainers and 2 cushions from the shock absorber rod and retain for reuse. (d) Discard the OE front spring and shock. (e) Repeat steps 3(a) – 3(d) for other OE spring/shock assembly. 4. Assemble TRD Front Springs and Shocks (a) Using the same spring compressor, install the TRD front coil spring. (Fig. 4-1) (1) Do not compress the coil spring more than necessary. (2) Do not use an impact wrench. It will damage SST. (b) Install the new TRD shock absorber and spring perch into the TRD coil spring. (1) Fit the lower end of the coil spring into the recess of the spring perch on the shock absorber. (Fig. 4-2) (c) From step 3(c), install the 2 cushions, 2 retainers and suspension support to the TRD piston rod. (d) Temporarily install a new top shock absorber nut ( Top Nut PN: 90177-A0007) Fig. 3-2 Fig. 4-1 Fig. 4-2

2007 & NEWER TOYOTA TUNDRA SPORT DUTY UNDERCARRIAGE MOUNTING INSTRUCTIONS

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The mounting procedure outlined below covers the 2007 and Newer Toyota Tundra trucks. You will need to refer to the illustrations and familiarize yourself with each of the undercarriage components and their relative position to each other. Then proceed as follows: 1. Begin by removing the bolts holding the skid plate to the bottom of the frame and the rear cross member. Remove the skid plate. Do not discard the skid plate or bolts so that they can be reinstalled if the undercarriage is removed. 2. Remove the two bolts from both tow hooks. Remove both tow hooks. Retain the bolts as they will be reinstalled further into the installation procedure. Do not discard the tow hooks so that they can be reinstalled if the undercarriage is removed. 3. Remove the three bumper mount nuts located on the front end of the driver side frame rail. Retain the nuts as they will be reinstalled further into the installation procedure. 4. Place Driver Side Push Beam Support Plate (62B) against the bottom of the driver side truck tow hook mount and against the outside of the driver side frame rail. The front tab of Push Beam Support Plate (62B) must clear the bumper mount studs on the front end of the truck frame. 5. Slide Driver Side Push Beam Support Plate (62B) backward until the three bumper mount studs on the end of the truck frame fully engage the three holes located on Driver Side Push Beam Support Plate (62B). 6. Reinstall the three bumper mount nuts that were removed in step 3. Fasteners should only be finger tight. 7. Assemble Driver Side Push Beam Support Plate (62B) to the tow hook mount using the two bolts removed in step 2. Fasteners should only be finger tight. 3 8. Using Bolt Puller (102) insert one ½” X 1-½” Hex Head Bolt (A) through the hole located on the outside of the driver side frame rail and through the hole located in Driver Side Push Beam Support Plate (62B). Secure with one ½” Split Lock Washer (D) and one ½” Hex Head Full Nut (C). Fasteners should only be finger tight. 9. Tighten the truck tow hook bolts. The heads of these bolts will not be accessible once Push Beam (62) is installed. 10. Repeat steps 3-9 for Passenger Side Push Beam Support Plate (62A). 11. Slide three Nut Plates (101) through the truck cross member. Align Nut Plates (101) with the front side of the two large outside holes and large center hole. 12. Place Angle Bracket (75) against the bottom of the truck cross member. Secure with three ½” X 1-½” Hex Head Bolts (A) and three ½” Split Lock Washers (D) and Nut Plates (101) previously installed inside the truck cross member. Fasteners should only be finger tight. 13. Install Push Beam (62) between Passenger Side and Driver Side Push Beam Support Plates (62A & 62B) using eight ½” X 1-½” Hex Head Bolts (A) and eight ½” Nylon Lock Nuts (B). Push Beam (62) should be mounted at a height of 14-½” from the ground to the center of the hook hole. Fasteners should only be finger tight. 14. Assemble Angle Bracket (75) to Push Beam (62) using four ½” X 1-½” Hex Head Bolts (A) and four ½” Nylon Lock Nuts (B). Fasteners should only be finger tight. 15. Tighten all fasteners, starting with Angle Bracket (75) and continuing forward. 16. With all undercarriage parts in place, securely fasten all mounting hardware. It is important that all fasteners be properly torqued (see Fig. 3) to assure a safe operating plow. Re-tighten all fasteners after 2 hours of plowing.

2000 – 2006 TOYOTA TUNDRA SPORT DUTY UNDERCARRIAGE MOUNTING INSTRUCTIONS

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2000 – 2006 TOYOTA TUNDRA SPORT DUTY UNDERCARRIAGE MOUNTING INSTRUCTIONS The mounting procedure outlined below covers the 2000 – 2006 Toyota Tundra trucks. You will need to refer to the illustrations and familiarize yourself with each of the undercarriage components and their relative position to each other. Then proceed as follows: 1. Begin by removing the bolts holding the skid plate to the bottom of the bumper and the rear cross member. Remove the skid plate. Some vehicles are equipped with an additional skid plate that wraps up in front of the bumper. This skid plate must be removed also. 2. Remove the bolts connecting the tow hook, tie down brackets, and skid plate brackets (Refer to Figure 1) to the bottom of the frame. The bolts and tow hook will be used in the undercarriage installation. 3. Assemble Driver Side Push Beam Support Plate (62B) to the bottom of the driver side frame rail. Begin by installing the bolts removed in Step 2 into the two holes in the bottom of Diver Side Push Beam Support Plate (62B) . Tighten these two bolts. Next, drill the inside and outside frame wall for the upper hole in Driver Side Push Beam Support Plate (62B). Install one ½”-13 X 4-1/2″ Hex Head Bolt (D) and one ½”-13 Lock Nut (B) in the drilled hole. Tighten this bolt. 4. Repeat Step 3 on the passenger side frame rail. Include the tow hook over Passenger Side Push Beam Support Plate (62A). The skid plates, tie down brackets, and skid plate brackets (See Figure 1) will no longer be used but should be retained in case the undercarriage is ever removed. 5. Install Push Beam Assembly (62) between Push Beam Support Plates (62A & 62B) using eight ½”-13 X 1-1/2″ Hex Head Bolts (A) and eight ½”-13 Lock Nuts (B). For Light Duty Plow applications, the center of the receiver hole in Push Beam Assembly (62) should be 14-1/2″ from the ground. Leave hardware finger tight. 6. Assemble Angle Bracket (75) to the back of Push Beam Assembly (62) using four ½”-13 X1- 1/2″ Hex Head Bolts (A) and four ½”-13 Lock Nuts (B). Leave hardware finger tight. 3 7. Assemble the rear portion of Angle Bracket (75) to the truck’s cross member using two Nut Plates (101), two ½” Split Lock Washers (C) and two ½”-13 X 1-1/2″ Hex Head Bolts (A) . Nut Plates (101) must be inserted into the cross member through the large hole in the rear of the cross member. 8. Tighten all hardware beginning at the rear of Angle Bracket (75) and working forward. 9. With all undercarriage parts in place, securely fasten all mounting hardware. It is important that all fasteners be properly torqued (see Fig. 3) to assure a safe operating plow. Re-tighten all fasteners after 2 hours of plowing.

2007 TOYOTA TUNDRA W/ Tracks Deuce Installation Manual

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Remove cargo rail end plugs: At the tailgate push in on the plug lock and at the same time push the end plug out of the track. 2 Next remove tie downs: If tie down are installed remove them from the cargo rail. 3 1 3 2 4 4 Install clamps in cargo rail as shown below: After clamps and tie downs are installed replace the cargo rail end plugs. Leave clamps loose for now. Next repeat steps 1 through 4 for the passenger side clamp installation. 5 Tailgate end Position clamp here Front of box Position tie down here Position clamp here Position clamp here Position tie down here Position clamp here Four clamps per side needed. Continue with step 8 in the main Deuce manual. 2007 TOYOTA TUNDRA W/TRAcks DeUce INsTALLATION INsTRUcTIONs Install Deuce Rail: With the tailgate closed, position the TruXedo rail along the inside edge of the truck box. Compress the rear seal against the tailgate as shown. Tighten clamps against the rail. See step seven for proper clamp height. leave clamps loose for now 7 Tighten clamp assemblies securely on side rails before driving vehicle. ! The TruXedo rail will be positioned at this height. Clamp height is correct at this setting. Next install the front striker bracket: From one end of the front cargo rail remove the plastic insert plug. Next slide the striker bracket assembly into the cargo rail. See step nine for additional information