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installation of transmission linkage cable on chevy trailblazer 2005

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1996 Ford Taurus Transmission and Drivetrain Automatic Transmission/Transaxle Removal and installation Manual

REMOVAL NOTE: The oil pump and valve body are removed as an assembly. 1. Disconnect battery ground cable, then remove battery, battery tray, and remote air cleaner. 2. Position supply hoses, vacuum hoses, and wiring away from pump and valve body cover. 3. Remove shift lever. 4. On models equipped with Anti-lock Brake System (ABS) , remove splash shield cover, then disconnect brake reservoir hose and cap to prevent contamination. 5. On all models, remove EGR bracket attaching bolts, then install lifting eye. 6. Remove throttle body bracket attaching bolt, install lifting eye, then using suitable equipment support engine. 7. Remove lefthand transaxle mount. 8. Remove transaxle side pan upper attaching bolts. 9. Raise and support vehicle. 10. Remove lefthand front wheel and tire assembly. 11. Remove inner fender cover and position aside, then disconnect ride height sensor. 12. Remove rear transaxle mount attaching bolt. 13. Loosen but do not remove two lefthand subframe attaching bolts. 14. Remove two engine support mount attaching bolts. 15. Remove four lefthand engine support attaching bolts, then remove the engine support. 16. Position suitable drain pan, then remove remaining transaxle side pan attaching bolts and remove pan. 17. Using suitable screwdriver, place manual shift shaft in Park position. 18. Disconnect upper bulkhead electrical connector wiring retainer clip from valve body. 19. Disconnect electrical connectors 20. Remove valve body attaching bolts, then disengage linkage and remove valve body. NOTE: Do not remove oil pump cover attaching bolts. INSTALLATION 1. Install new pump and valve body to chain cover gasket. 2. Slide pump and valve body onto pump shaft. 3. Rotate pump and valve body assembly toward dash panel, then engage manual valve link with manual valve. 4. Slightly rotate pump and valve body assembly to engage oil pump shaft splines with oil pump rotor splines. Valve body should slide flush with chain cover. A suitable 7/8 inch deep well socket on crankshaft pulley may be required for complete engagement. 5. On models less anti-skid, if engagement is not as indicated in step 4, proceed as follows: a. Remove manual valve from valve body. b. Rotate assembly to allow full engagement, up to 360° . c. After full engagement, return assembly to installed position, then install manual valve. Zoom Sized for Print Oil Pump And Valve Body Bolt Tightening Sequence


TOYOTA AVALON 2005 – TVIP V4 (REMOTE ENGINE STARTER) Procedure Page 2 of 33 pages Issue: C 02/02/05 Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the “Accessory Installation Practices” document. This document covers such items as:- • Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, rechecking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Visassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Vehicle Disassembly. (a) Remove the negative battery cable. (Fig. 1-1) (1) Protect the fender before starting. (2) Do not touch the positive terminal with any tool removing the cable. (b) Remove the glove box under-dash cover. (Fig. 1-2) (c) Remove the passenger’s step cover. (Fig. 1-3) Fig. 1-1 10mm Wrench Negative Battery Cable Battery Step Cover Fig. 1-3 Nylon Panel Removal Tool Fig. 1-2 Under-Dash Cover Nylon Panel Removal Tool TOYOTA AVALON 2005 – TVIP V4 (REMOTE ENGINE STARTER) Procedure Page 3 of 33 pages Issue: C 02/02/05 (d) Remove the passenger’s cowl cover. (Fig. 1-4) (1) Remove one nut securing the cowl cover. (e) Remove one screw and one bolt from the glove box assembly. (Fig. 1-5) (f) Remove the glove box assembly. (Fig. 1-6) (1) Open the glove box door and remove three screws securing the glove box assembly. (2) Disconnect the trunk opener cancel switch from the glove box assembly if equipped. For vehicles with Smart Entry, the disassembly process ends on Step f. Go to Section 5. For vehicles without Smart Entry, continue the disassembly process. FOR VEHICLES WITHOUT SMART ENTRY SYSTEM ONLY. (Step g) NOTE: Do not perform this step if the vehicle has Smart Entry. (g) Remove the driver’s step cover. (Fig. 1-7) Screw Fig. 1-5 10mm Wrench, Phillips Screwdriver Bolt Glove Box Assembly Cowl Cover Fig. 1-4 Nut Fig. 1-6 Nylon Panel Removal Tool, Phillips Screwdriver Screws (x3) Glove Box Assembly Trunk Opener Cancel Switch Connector Fig. 1-7 Step Cover Nylon Panel Removal Tool
TOYOTA AVALON 2005 – TVIP V4 (REMOTE ENGINE STARTER) Procedure Page 4 of 33 pages Issue: C 02/02/05 FOR VEHICLES WITHOUT SMART ENTRY SYSTEM ONLY. (Steps h-l) NOTE: Do not perform this step if the vehicle has Smart Entry. (h) Remove the driver’s cowl cover. (Fig. 1-8) (1) Remove the one nut securing the cowl cover. (i) Remove the hood release cable. (Fig. 1-9) (1) Do not bend the hood release cable. (j) Open the screw cover on the lower dash cover. Insert the tip of a Nylon Panel Removal Tool in the upper slot to loosen it. (Fig. 1-9) (1) Remove one screw and one bolt securing the lower dash cover. (k) Remove the lower dash cover. (Fig. 1-10) (1) Disconnect the temperature sensor (connector and aspirator hose) from the lower dash cover if equipped. (l) Carefully remove the driver side airbag assembly. (Fig. 1-11) (1) Remove four bolts securing the driver side airbag assembly. (2) Be careful not to get cut by the sharp metal edges. (3) Do not disconnect the airbag assembly. (4) Use the empty V4 kit box to support the airbag assembly on the floor


REMOVAL & INSTALLATION WARNING: To prevent air bag deployment, disconnect negative battery cable and wait at least 90 seconds before working on vehicle. CAMRY Removal & Installation 1) Disconnect negative battery cable. Remove air cleaner case with air intake hose. Remove cruise control actuator. Remove clutch release cylinder with hose attached and secure aside. 2) Remove starter. Disconnect necessary ground straps, electrical connections and control cables from transaxle. Remove upper transaxle mounting bolts from cylinder block. 3) Raise and support vehicle. Remove front wheels. Remove lower engine covers. Drain transaxle fluid. Remove axle shafts from transaxle. See appropriate AXLE SHAFTS article in AXLE SHAFTS & TRANSFER CASES section. Remove stabilizer bar mount and bushing from crossmember. 4) Support steering gear so steering gear remains in place. Remove steering gear-to-crossmember bolts and nuts. Remove front exhaust pipe, located below oil pan. Remove stiffener plates, located between cylinder block and transaxle, at rear of oil pan. 5) Support engine with hoist. Remove front (exhaust manifold side) engine mount-to-crossmember bolts and nuts. Remove rear (intake manifold side) engine mount-to-crossmember nuts. 6) Using transmission jack, slightly raise transaxle to remove weight from engine mounts. Remove transaxle mount-to-transaxle bolts and transaxle mount-to-crossmember nuts. Disconnect necessary pipes and clamps from crossmember. Remove bolts, nuts and crossmember, located below engine and transaxle. 7) Support transaxle with transmission jack. Remove remaining transaxle mounting bolts. Slightly lower engine and remove transaxle. To install, reverse removal procedure. Tighten nuts and bolts to specification. See TORQUE SPECIFICATIONS. WARNING: To prevent air bag deployment, disconnect negative battery cable and wait at least 90 seconds before working on vehicle


INSTALLATION 1. This kit contains all the necessary parts to operate Edelbrock carburetors in a progressive or 1: 1 type operation. Figure 1 illustrates typical progressive type installation in which the rear carburetor is the primary carb. This simplifies linkage attachment to the vehicle’s existing throttle linkage. 2. Before attaching anything to the carburetors, loosely assemble the major components of the linkage kit using Figure 1 as a guideline. Note that the longer rod will go to the rear carb with the flat facing down, and the short rod goes to the front carb with the flat facing up. The brass bearing blocks should be positioned so that the set screws will tighten against the flat of the short rod, i.e., both bearing block set screws will be up. Attach the aluminum collar to the long rod between the bearing blocks with the set screw against the flat. 3. Attach the linkage assembly to the carbs with the 10-24 allen head screws and locknuts. Attach to the rear carb using one of the brass 518″ O.D. x 3/16″ I.D. shoulder spacers and the tapered brass anti-rotation shoulder spacer in the top hole of the throttle arm (112″ diameter). Note that the shoulder spacer goes on the inside and the anti-rotation spacer goes on the outside of the throttle arm. Attach to the front carb using the 3/16″ hole just below the large hole in the throttle arm. ADJUSTMENT – NOTE: If carburetors are full of fuel, place rags in the carb throats to absorb the fuel discharged when working the throttle linkage. This will prevent flooding and possible damage to the piston rings upon start-up. Be sure to remove the rags before starting engine. 1. Tighten the set screw and locknut on the rear bearing block, making sure that the bearing block is close to the end of the shaft from the front carburetor. 2. Push the throttle arms of both carbs to WOT (Wide Open Throttle), then adjust the aluminum collar to touch the rear brass bearing block. Securely tighten the set screw and locknut on the aluminum collar. 3. Let both throttle arms return to idle position, then adjust the front brass bearing block to almost touch the aluminum collar. Leave about .020″-.030″ clearance to allow for independent idle speed adjustment of each carburetor. Tighten all set screws, locknuts, and bolts at this time. 4. Check for smooth operation of linkage from idle to WOT and note that the rear carb will open about 20″ before starting to open the front carb. Both carbs should reach WOT at the same time. 5. IMPORTANT: Attach a return spring to both carburetors as shown in Figure 1. Use the return spring brackets supplied, bending as necessary for attachment to your engine. Generally the brackets can be attached to the intake manifold using the existing bolts. Use the longer or shorter spring on either the front or rear carburetor as required for your particular application. Check for smooth operation and positive return to idle. 6. Attach existing throttle linkage to rear carburetor using the 3/16″ hole below the large hole in the throttle arm. It may be necessary to shorten your existing linkage rod or cable, or to use an aftermarket cable mounting plate. BEFORE STARTING ENGINE, DOUBLE-CHECK FOR SMOOTH OPERATION OF LINKAGE FROM IDLE TO WIDE OPEN THROTTLE AND FOR POSITIVE RETURN TO IDLE. OPTIONAL 1:l INSTALLATION If 1:l linkage is desired, assemble and attach linkage kit as above, except that the attachment point to the front carburetor’s throttle arm will be the large 112″ hole using the other two 518″ O.D. x 3/16″ I.D. shoulder spacers (similar to the rear carburetor). Adjust the bearing blocks to eliminate all freeplay, so that all motion to the rear carburetor’s throttle arm is transmitted directly to the front carb’s throttle arm

4L60-E Automatic Transmission/Torque Converter Clutch (TCC) Shudder, Water in Transmission (Repair Transmission and Replace Transmission Filler Tube, Level Indicator and Seal)4L60-E Automatic Transmission/Torque Converter Clutch (TCC) Shudder, Water in Transmission (Repair Transmission and Replace Transmission Filler Tube, Level Indicator and Seal) Transmission Repair

Transmission Repair 1. Remove the transmission. Refer to the appropriate SI procedure. 2. Disassemble and inspect the transmission. Refer to Unit Repair Automatic Transmission – 4L60-E/4L65-E. Important: Subject: 4L60-E Automatic Transmission/Torque Converter Clutch (TCC) Shudder, Water in Transmission (Repair Transmission and Replace Transmission Filler Tube, Level Indicator and Seal) Models: 2004-2005 Buick Rainier 2003-2005 Chevrolet TrailBlazer Models 2003-2005 GMC Envoy Models 2003-2004 Oldsmobile Bravada 2005 Saab 9-7X with 4.2L In-Line 6 Cylinder Engine (VIN S — RPO LL8) • Visible rust on the transmission fluid level indicator. • Visible water in the oil pan. • A milky white substance inside the pan area. • Spacer plate gaskets that appear to be glued to the spacer plate, valve body or case. • Rust on internal transmission iron/steel components. • Remove the surge tank cap and examine the coolant for signs of contamination with transmission fluid (the coolant will have a milky, not clear appearance). • If the coolant has a normal, clear appearance, the radiator should not be replaced. • The cooler can also be tested by following the Coolant System Leak Test procedure (SI Document ID# 877442). Do NOT replace a radiator without verifying that the transmission oil cooler is leaking. If water or coolant is found in the transmission, the following components MUST be replaced. Replace the Transmission Fluid Filler Tube, Seal and Fluid Level Indicator WITH the transmission REMOVED from vehicle. 1. Remove the transmission fluid filler tube from the transmission. 2. Replace the transmission fill tube seal, P/N 1259475. 3. Replace the transmission fill tube, P/N 15000220, following the appropriate SI Document for Transmission Installation. 4. Replace the transmission fluid level indicator, P/N 15069769 when appropriate during the transmission installation. Replace the Transmission Fluid Filler Tube, Seal and Fluid Level Indicator with the transmission in the vehicle. 1. Remove the air cleaner outlet duct. Refer to Air Cleaner Element Replacement (SI Document ID# 1364496). 2. Remove the transmission fluid level indicator from the filler tube. 3. Remove the filler tube nut (2) located on the right side of the engine. 4. Remove the filler tube from the vehicle. Tip It is necessary to remove the two A/C line (suction line / low side of muffler hose) retainers and reposition • Replace all of the rubber type seals. • Replace all of the composition-faced clutch plate assemblies including the band. • Replace all of the nylon parts (Thrust Washers). • Replace the torque converter. • Thoroughly clean and rebuild the transmission, using new gaskets and oil filter. • Flush and flow check the transmission oil cooler using J 45096. Refer to Corporate Bulletin Number 02-07-30- 052C or newer – Automatic Transmission Oil Cooler Flush and Flow Test Essential Tool J 45096 TransFlow .
the A/C line to allow proper clearance for installation of the new transmission fluid fill tube. 5. Remove the A/C line at the oil level indicator tube bracket nut. 6. Remove the A/C bracket bolt from the engine lift hook. 7. Reposition the A/C line upward. 8. Install the new transmission filler tube, P/N 15000220, into position but NOT into the transmission at this time. 9. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information (SI Document ID# 744862). 10. Remove the two bolts securing the transmission heat shield to the transmission. 11. Remove the transmission heat shield from the transmission. 12. Remove the old filler tube seal from the transmission case. 13. Install a new seal, P/N 1259475 into the transmission case. 14. Position the new transmission filler tube into the transmission seal. 15. Install the transmission heat shield to the transmission. 16. Install the two bolts securing the transmission heat shield to the transmission. Tighten Tighten the bolts to 17 N·m (13 lb ft). 17. Lower the vehicle. 18. Install the nut securing the filler tube to the stud. Tighten Tighten the nut to 10 N·m (89 lb in). 19. Reposition the A/C line into place. 20. Install the A/C line bracket to the oil level indicator tube stud and secure the bracket with the nut. 21. Install the A/C line bracket to the engine lift bracket and secure the A/C bracket with the bolt