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1986 Ford Truck F 150 2WD Pickup Emission Maintenance Warning Module-Service Manual

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Filed Under (Ford Manuals) by admin on 23-06-2012

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EMISSION MAINTENANCE WARNING MODULE SERVICE INFORMATION ^LAMP – “EMISSIONS/CHECK ENGINE” – EMISSION MAINTENANCE WARNING MODULE – SERVICE INFORMATION LIGHT TRUCK: 1985-89 BRONCO 1985-87 BRONCO II 1985-89 ECONOLINE, F- 150, F-250, F-350 1985-88 RANGER 1986-87 AEROSTAR ISSUE: The Emission Maintenance Warning “EMW” module operates a light that is located on the instrument panel. For 1985-87 model year vehicles, the light will display the word “EMISSIONS”. For 1988-89 model year vehicles, the light will display the words “CHECK ENGINE”. When the light is lit, it is indicating that the 60,000 mile emission maintenance should be performed. After the maintenance is performed the EMW module must be reset to zero time. Another type of module is the “IMS” module. This module is not part of the light circuit and does not require maintenance. At a predetermined time, the IMS module directs the EEC IV processor to make a strategy change. A third type of module is the “COMBO” module. This module combines the functions of the IMS and the EMW modules. ACTION: Refer to the following module application charts for the specific vehicle application and location of the different types of modules. NOTE: FOR APPLICATIONS NOT LOSTED IN THE FOLLOWING MODULE APPLICATION CHARTS, THE “CHECK ENGINE” LIGHT IS CONTROLLED BY THE EEC IV PROCESSOR. THESE VEHICLES DO NOT USE THE “EMW” MODULE

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2001 Honda Prelude Engine, Cooling and Exhaust Engine Timing Belt Service and Repair Manual

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Filed Under (Honda Manuals) by admin on 15-01-2012

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Removal and Installation REMOVAL NOTE: * Turn the crankshaft pulley so the No. 1 piston is at Top Dead Center (TDC) before removing the belt. * Inspect the water pump after removing the timing belt. * Replace the timing belt and timing balancer belt at 105,000 miles (168,000 km) according to the maintenance schedule (normal conditions/severe conditions). If the vehicle is regularly driven in one or more of the following conditions, replace the timing belt and timing balancer belt at 60,000 miles (U.S.A.) 100,000 km (Canada). * In very high temperatures (over 110°F, 43°C). * In very low temperatures (under -20°F, -29°C). 1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the radio’s preset buttons. 2. Disconnect the battery negative terminal first, then the positive terminal. 3. Remove the wheel well splash shield. 4. Loosen the adjusting bolt, locknut and mounting bolt, then remove the Power Steering (P/S) pump belt. 5. Remove the alternator terminal and connector. 6. Loosen the adjusting bolt, mounting bolt and lock nut, then remove the alternator belt. 7. Remove the side engine mount. NOTE: * Support the engine with a jack before removing the side engine mount and upper bracket assembly is removed. * Make sure to place a cushion between the oil pan and the jack 8. Remove the dipstick and the tube. 9. Remove the cylinder head cover. NOTE: The procedures in steps 10 and 11 are for reusing the timing belt. For replacing the timing belt, skip these procedures and go to step 12. 10. Use an open-end wrench to loosen the maintenance bolt. If it cannot be loosened with an open-end wrench, a box wrench can be used after removing the lock pin. NOTE: Use of a tool should be limited to initial loosening only 11. Unscrew the maintenance bolt by hand until it stops. The auto-tensioner bracket is now fixed. NOTE: * Never use a tool to unscrew the maintenance bolt after initial loosening it. * If the auto-tensioner has been extended and the timing belt cannot be installed, remove the auto-tensioner, compress it and reinstall it. 12. Remove the middle cover. NOTE: Do not use the middle cover to store removed items. 13. Remove the pulley bolt and crankshaft pulley

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2006 Ford Explorer Scheduled Maintenance Guide

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Filed Under (Ford Manuals) by admin on 12-02-2012

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Scheduled Maintenance: 2006 Ford Explorer Driving Condition: Normal Condition Engine Displacement Transmission Fuel Cylinders Drivetrain 4.0 L Automatic Flexible 6 RWD ded Maintenance Mileage: Every 5,000 15 30 45 60 75 90 100 105 120 135 150 Value Package Price: See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer See Dealer Change engine oil and replace oil filter (Up to 5 quarts of oil. Perform at specified mileage interval or every 6 months, whichever occurs first) – See dealer Perform multi-point inspection – See dealer Rotate and inspect tires; check wheel end play and turning noise – See dealer Inspect automatic transmission fluid level (if equipped with underhood dipstick) – See dealer Inspect brake pads/shoes/rotors/drums, brake lines and hoses, and parking brake system – See dealer Inspect engine cooling system and hoses – See dealer Inspect and lubricate all non-sealed steering linkage,ball joints,suspension joints,half and drive-shafts and u-joints – See dealer Inspect complete exhaust system and heat shields – See dealer Replace engine air filter – See dealer Replace fuel filter – See dealer Inspect 4×2 front wheel bearings; replace grease and grease seals, and adjust bearings – See dealer Change Premium Gold engine coolant – See dealer Inspect accessory drive belt(s) – See dealer Replace PCV valve – See dealer Replace spark plugs – See dealer Replace accessory drive belts (if not replaced within last 100,000 miles) – See dealer Replace rear axle lubricant – See dealer Change automatic transmission/transaxle fluid and filter – See dealer Notes: Prices are shown for illustrative purposes only and may vary based on required fluid quantities and other conditions. Information in this document is current as of January 07, 2010 and could change in the future.

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2004 Honda CIVIC Maintenance Schedule for Severe Conditions

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Filed Under (Honda Manuals) by admin on 25-02-2011

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30,000 miles/ 48,000 km/ — Service at the indicated distance or time, whichever comes first. Use this schedule if the vehicle is driven MAINLY in Canada or in any of the following conditions; if only OCCASIONALLY driven in these conditions, use the Normal Conditions schedule. Severe Driving Conditions ?Driving less than 5 miles (8 km) per trip in freezing temperatures, or driving less than 10 miles (16 km) per trip. ?Driving in extremely hot (over 90 ºF/32 ºC) conditions. ?Extensive idling, or long periods of stop-and-go driving, such as a taxi or a commercial delivery vehicle. ?Driving on muddy, dusty, or de-iced roads. ?Trailer towing, driving with a roof rack, or driving in mountainous conditions. Severe Driving Conditions ?Driving less than 5 miles (8 km) per trip in freezing temperatures, or driving less than 10 miles (16 km) per trip. ?Driving in extremely hot (over 90 ºF/32 ºC) conditions. ?Extensive idling or long periods of stop-and-go driving, such as a taxi or a commercial delivery vehicle. ?Driving on muddy, dusty, or de-iced roads. ?Trailer towing, driving with a roof rack, or driving in mountainous conditions. Do the items in parts A, B, C, D, E, F, G, H, I, and J as required for the mileage/time interval listed. NOTE: According to state and federal regulations, failure to do the maintenance items marked with an asterisk (*) will not void the customer’s emissions warranties. However, Honda recommends that all maintenance services be done at the recommended intervals to ensure long-term reliability. ? Replace engine oil, every 5,000 miles (8,000 km) or 6 months. ? Engine oil capacity-D17A1 engine without oil filter: 3.0 L (3.2 US qt), D17A2 and D17A6 engines without oil filter: 3.3 L (3.5 US qt). ? Replace engine oil filter, every 10,000 miles (16,000 km) or 1 year. ? Engine oil capacity-D17A1 engine with oil filter: 3.2 L (3.4 US qt), D17A2 and D17A6 engines with oil filter: 3.5 L (3.7 US qt). ? Check front and rear brakes, every 10,000 miles (16,000 km) or 1 year. ?Check pads and discs for wear (thickness), damage, and cracks. ?Check calipers for damage, leaks, and tightness of mount bolts. ?Check wheel cylinders for leaks. ?Check brake linings for cracking, glazing, wear, or contamination. ? Lubricate all hinges, locks, and latches, every 10,000 miles (16,000 km) or 1 year. ? Rotate tires, and check tire inflation and condition, every 10,000 miles (16,000 km). ? Follow the pattern shown in the Owner’s Manual. ? Inspect tie rod ends, steering gearbox, and gearbox boots, every 10,000 miles (16,000 km) or 1 year. ?Check rack grease and steering linkage. ?Check boots for damage and leaking grease. ?Check fluid lines for damage and leaks. ? Inspect suspension components, every 10,000 miles (16,000 km) or 1 year. ?Check bolts for tightness. ?Check condition of ball joint boots for deterioration and damage

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TOYOTA STARLET GT TURBO/ GLANZA Specifications

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Filed Under (Toyota Manuals) by admin on 17-09-2011

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Car Toyota Starlet GT Turbo Engine 4E-FTE L4 1331cc EFI DOHC 16valve Aspiration Toyota ct-9 Turbocharger (CT-9A) Output 133hp @ 6400rpm (100kw @6400rpm) Torque 16.0kgm @ 4800rpm (157Nm @ 4800rpm) 0-100 km/h (0- 60 mph) 6.9 Seconds Redline 7200 rpm Boost Settings (Dual-mode Turbo) 0.40bar (@6psi) @ LO setting – 0.65bar (@9.5psi) @ HI setting Dry Weight 830 kg Transmission/ Axle C52 -522 LSD C52 -523 Compression Ratio 8.2:1 Bore & Stroke 74 x 77.4 Injectors 4 x 295cc/min Turbo Model CT-9 Factory Boost 0.40bar(5psi)Lo – 0.65bar(9psi)Hi All text/images including any related copyrights in this document belong to their respective owner. Generated with 2PDFFromps ( http://s0nic.net ), free pdf creator. 3.0 Service/Maintenance Guide Engine Oil Castrol Formula R Synthetic 10W-60 : 5000km intervals Oil Filter TRD (Toyota Race Development) Sports oil filter : 5000km intervals – Product code # 90915-SP000 Transmission Fluid/ Oil Castrol Syntax 75W/90 Synthetic Manual transmission fluid : 10000km intervals Brake and Clutch Fluid Castrol Super Disc DOT 5.1 Brake fluid : 2000km / annual intervals Fuel Filter OEM (Toyota) standard replacement part # 23300- 19245 : 10000km intervals Air Filter Element OEM Toyota (# 17801 – 11050) : Replace with K&N OEM re-usable Replacement product # 33-2634 (if you dont want pod modification) : at 20000km intervals – K&N re-usable pod filter (filter charge option) Product # FC-0183 Clean ever 20000km with K&N cleaning kit product # 99-5000 Turbocharger Oil Feed Pipe Clean out at 10000km intervals Engine Coolant (Radiator) Castrol Engine Coolant : Replace at 10000km intervals Spark Plugs and Leads NGK “BKR-6EP” Laser Platinum plugs – Magnecor 48326 8mm Leads : Check / replace plugs at 10000km intervals

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AUTOMATIC TRANSMISSION Checking Transmission Fluid Level and Condition

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Filed Under (Honda Manuals) by admin on 25-05-2011

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Checking fluid level and condition (color and odor) at regular intervals will provide early diagnosis information about the transmission. This information may be used to correct a condition that, if not detected early, could result
in major transmission repairs. IMPORTANT: When new, automatic transmission fluid is red in color. As the vehicle is driven, the transmission fluid will begin to look darker in color. The color may eventually appear light brown. A dark brown color with burnt odor may indicate excessive fluid deterioration and signal a need for fluid change. Fluid Level When adding or changing fluid, use only DEXRON ®-lll. Refer to Maintenance and Lubrication in General
Information section for maintenance information and servicing interval. CAUTION: DO NOT OVERFILL. Overfilling will cause foaming, loss of fluid, abnor- mal shifting and possible damage to the transmis-sion. 1. Park the vehicle on level ground and apply the parking brake firmly. 2. Check fluid level with engine running at idle. NOTE: Be sure that transmission fluid temperature is below 30°C (86°F). 3. Move the selector lever through all gear ranges. 4. Move the selector lever to “Park”. 5. Let engine idle for 3 minutes and open the overfill screw (1). 6. Add released ransmission fluid until it flows out over the overfill screw opening. 7. Let engine idle until a fluid temperature etween 32° C (90°F) and 57°C (135°F) is reached, then close the overfill screw (1). Torque: 38 N*m (28 Ib ft) NOTE: Check transmission fluid temperature with scan tool.

Toyota Tundra Quad Cab TONNEAU INSTALL ATION GUIDE Warranty Care And Maintenance

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Filed Under (Toyota Manuals) by admin on 09-11-2011

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UNDERCOVER INSTALLATION INSTRUCTIONS EASY AS 1-2-3 S T E P 1 R e a r M o u n t i n g B r a c k e t Model 4040 Toyota Tundra Quad Cab Short Bed 2004 – Current Page 3 FORM # IG4040 Modified July 2005 Place the rear bracket against the truck stake pocket or tail light well Page 4, Figure 1, Pictures A & B. Use two of the holes in rear bracket which are unobstructed by the truck bed, (there will be three to choose from), one hole as far forward as possible and one hole as far back as possible (this will vary depending upon truck model) Page 4, Figure 2. Place a 5/16Óx 1 1/4″bolt with a 5/16″lock washer and a 5/16″washer through the hole in bracket Page 4, Figure 3. Place clamp on backside of bracket behind the bed lip of the truck. Thread the bold into the clamp and tighten being careful to not let the clamp twist while tightening. Make sure bracket is held down tightly against truck bed rail before tightening. Repeat procedure for second clamp. Mounting bracket bolts must be tightened down without bending the bracket. Keep the clamps straight and do not let them turn while tightening Page 4, Figure 3, Picture C & D. WARNING! Bolts must be tightened to the correct torque to prevent any movement of the bracket on the truck bed. Bolts must be re-checked for tightness periodically. Failure to do so could cause serious damage to both the truck and/or your Undercover. Repeat Steps A through C for opposite side of the truck bed. D C B A Footnote: Normal installation does not require the use of a torque wrench. But it is a good idea to compare how tight you are currently tightening the bolts with the tool you are using with a torque wrench just so you can get “the feel”of how tight 15-ft./lbs. or 180-in./lbs. of torque actually is

TOYOTA LANDCRUISER BRAKE CONVERSIONS SERVICE MANUAL

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Filed Under (Toyota Manuals) by admin on 19-05-2011

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Transport Inspectors: Provides sufficient guidance to ensure familiarity with approved brake system modifications to stated Toyota Landcruiser models. Approved Inspection Stations (AIS): Provides sufficient guidance to ensure familiarity with approved brake system modifications to stated Toyota Landcruiser models for the issue of a Safety Certificate. Approved Persons: Provides sufficient guidance to ensure familiarity with approved brake system modifications to stated Toyota Landcruiser models so as to ensure consistent certification of vehicles. Vehicle owner: Provides guidance on vehicle compliance requirements. Applies to Installation of Safe Effect Integrated Braking System (SIBS) to Series 70, 75, 78, 79, 80 and 100 Series Toyota Landcruiser motor vehicles. Installation of the Corefleet Offroad Braking (Rear) (COBR) system to Series 78 and 79 Series Toyota Landcruiser motor vehicles. Objective To ensure that braking modifications carried out to the above mentioned Toyota Landcruiser vehicles are to the approved and certified standard. Background Modification approval has been issued to two applicants regarding braking modifications to a range of Toyota Landcruiser vehicles. These vehicles are commonly used in the mining and exploration industry. The standard manufacturer supplied braking systems have been considered of very high maintenance characteristics due to the nature of vehicle operations (for example, underground mining activities, harsh operating conditions). An additional model of vehicle has recently been approved and the list of approved models of vehicles amended. These vehicles are also commonly registered for use on public roads. To ensure the braking systems of these vehicles remain in a serviceable condition to prescribed standards and maintain extended service life, modified braking systems have been developed to address the harsh operating conditions that are experienced in the underground mining and exploration industries

1984-1998 Jeep Wagoneer/ Commando/ Cherokee Emission Controls Crankcase Ventilation System (PCV/CCV)

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Filed Under (Jeep Manuals) by admin on 01-06-2012

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CCV Fitting See Figures 2 and 3 1. With the engine running, remove the CCV fitting. a. If the fitting is not plugged, a hissing noise will be heard as air passes through the valve. A strong vacuum should also be felt when a finger is placed over the fitting. b. Install the CCV fitting. c. Remove the fresh air hose from the air cleaner assembly and loosely hold a piece of paper over the open end of the hose. After allowing about one minute for the crankcase pressure to reduce, the paper should be sucked against the opening with a noticeable amount of force. 2. Turn the engine OFF . Remove the metered orifice fitting, and check for a plugged condition. A clicking noise should be heard to indicate that the valve mechanism is free. 3. If the crankcase ventilation system meets the tests in Steps 1 and 2 above, no further service is required. If not, the CCV fitting must be cleaned and the system checked again. 4. If Step 1c fails when the CCV fitting is cleaned, it will be necessary to replace the molded vacuum hose with a new one, and to clean the metered orifice port. 5. Clean or replace the engine air cleaner filter element with a new one-for more details, refer to the air cleaner procedure located in General Information & Maintenance. Fig. 2: CCV system diagram for 4.0L engine Fig. 3: CCV system diagram for the 2.5L engine Evaporative Emission Control System OPERATION The evaporative emission control system prevents the release of unburned hydrocarbons, from gasoline or gasoline vapor, into the atmosphere. When pressure in the fuel tank is below 3 psi (20 kPa), the pressure relief/rollover valves open allowing fuel vapors to flow to the evaporative canister where they are absorbed by a charcoal mixture. This prevents excessive pressure buildup in the fuel system. Most canisters are equipped with a calibrated orifice at the inlet to the canister.

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1984-1995 Honda Civic/ CRX Positive Crankcase Ventilation (PCV) System Repair Manual

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Filed Under (Honda Manuals) by admin on 22-04-2012

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The PCV system is designed to prevent blow-by gas from escaping to the atmosphere by drawing it directly into the intake manifold. The PCV valve contains a spring-loaded plunger which is lifted in proportion to intake manifold vacuum. Under high vacuum, blow-by is returned directly to the manifold through the breather chamber and PCV valve with fresh air. When intake manifold vacuum decreases (wide open throttle) and vacuum in the air cleaner increases, the PCV valve closes and the blow-by is returned through the cylinder head cover breather hose and into the air cleaner. The PCV valve also acts as a check valve when the engine backfires to prevent crankcase explosion. Fig. 1: PCV system components-1984-87 1.5L engines Fig. 2: PCV system components-1988-91 1.6L engines Fig. 3: PCV system components-1992-95 engines Fig. 4: PCV system components-1984-87 carbureted engines SERVICE Positive Crankcase Ventilation (PCV) Valve For PCV valve removal, refer to Routine Maintenance of this information. 1. Locate the PCV valve. With the engine running at idle, use pliers to pinch the PCV hose between the valve and the intake manifold. It should be possible to hear the spring loaded valve click shut. 2. If no click is heard, remove the valve from the engine but leave it connected to the intake manifold. A hissing sound should be heard and vacuum should be felt at the valve inlet. 3. If no vacuum is felt, remove the valve from the intake manifold hose. The engine should stall or almost stall. This will indicate a stuck valve or clogged hose. Check the breather hose for clogging or leaks and replace any defective parts. Exhaust Gas Recirculation (EGR) System FUEL INJECTED ENGINES General Information See Figure 3 The Exhaust Gas Recirculation (EGR) system is used to control emissions measured at the tailpipe. Components included are the EGR valve and controls. The EGR system uses a poppet type valve to regulate the amount of exhaust gas flowing into the intake manifold. The flow path is cast into the cylinder head and does not use any external tubing. A control solenoid valve regulates the amount of vacuum to the EGR valve. A Constant Volume Control (CVC) valve provides a constant amount of vacuum to the control solenoid valve over a wide range of engine vacuum. When servicing or repairing any part of the emissions system, it is absolutely essential to check for any obvious mechanical faults or failures. Remember, a trouble code only indicates which sensor or circuit is affected by the problem. Simple mechanical faults such as a vacuum leak or poor electrical connection can cause a fault code. The EGR valve is not simply open or closed but is modulated by controlling the amount of engine vacuum to the valve diaphragm, up to a maximum of 8 in. Hg of vacuum. The EGR valve has a sensor in the top of the valve that reports valve lift to the ECU (same as ECM, 1992-95). The ECU modulates the position of the control solenoid valve to control the EGR valve lift according to an internal program. Upstream of the control solenoid valve, the CVC provides a constant supply of vacuum so EGR control is precise under all manifold vacuum conditions

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