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2003 HONDA CIVIC Door Panel Removal And Installation Manual

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2003 CIVIC – Door Panel Removal/Installation Special Tools Required *KTC trim tool set SOJATP2014 *Trim pad remover, Snap-on A 177A or equivalent, commercially available 2-door NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when prying components. 1. If applicable, remove the regulator handle (A) by pulling the clip (B) out with a wire hook (C). 2. Remove the inner handle (A). Take care not to scratch the door panel. 3. Remove the switch panel (A) (power window model) or the pull pocket (B) (manual window model). -1 Pry out on the upper portion of the cover (B) to release the hooks (C, D), then remove the cover. -2 Remove the screws. -3 Pull the inner handle forward and out half-way to release the hook (E). -4 Disconnect the inner handle rod (F) and power door lock switch connector (G) (driver’s side for some models). – 1 Using a trim tool, pry the cap (C), then remove the screw (D) 4. Remove the screws (H) securing the door panel. 5. Remove the mirror mount cover. 6. Release the clips that hold the door panel (A) with a commercially available trim pad remover (B), then remove the door panel by pulling it upward. Remove the door panel with as little bending as possible to avoid creasing or breaking it. 7. Install the door panel in the reverse order of removal, and note these items: *Replace any damaged clips. *Make sure the connectors are plugged in properly, and the rod is connected properly. *Make sure the window and power door locks operate properly. *If applicable, install the regulator handle so it points forward and up at a 45 º angle with the glass fully closed

1996-2000 Honda Civic Door Panel REMOVAL And INSTALLATION Manual

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Honda Door Panel 96-00 Civic REMOVAL & INSTALLATION Remove the screw from behind the interior door handle Slide out the door handle trim as shown Removing the door panel from the passenger side door View of the inside of the door, panel removed 1. Remove the screw from the door handle trim. 2. Slide the handle assembly forward and out to access the lock rod clip. 3. Release the clip 4. Disconnect the door lock switch 5. Remove the door opener handle assembly. 6. Carefully pry at the small opening on the bottom of the speaker grill. 7. Remove the speaker grille. 8. Remove the speaker mounting screws. 9. Detach the electrical connector and remove the speaker. 10. Remove the screws in the armrest. 11. Remove the center from the trim clip at the upper front of the door panel and remove the clip. 12. Using a suitable trim panel removal tool, unsnap the door panel from the door frame. 13. Carefully lift the door panel up and away from the door frame. To install: 14. Installation is the reverse of the removal procedure. Honda Civic/Del Sol 1996-2000 Electric Window Motor REMOVAL & INSTALLATION 1. Remove the regulator from the door assembly. 2. Except for the rear doors, drill a hole through the regulator sector gear and backplate. Install the bolt and nut to lock the sector gear in position. Be careful not to drill a hole closer than 7/ 16 in. (11mm) from the edge of the sector. Also, do not drill through the lift arm attaching portion of the sector gear, or the joint integrity will be jeopardized. 3. Drill out the ends of the motor attaching rivets using a 1/ 4 in. (6mm) bit. 4. Remove the motor and the remaining portions of the rivets from the regulator. Except for the rear doors, one rivet will not be accessible until assembly. Regulator and motor assembly—except rear doors Secure the rivets by collapsing the rivet ends using a ball peen hammer To install: 5. Position the new motor to the regulator. With the aid of an assistant, install new rivets by collapsing or crushing the rivet ends using a ball peen hammer. 6. Except for the rear doors, once two of the three rivets have been installed, remove the bolt securing the sector gear to the backplate, then use an appropriate electrical source (such as the vehicle’s window motor harness) to rotate the regulator, providing access to the remaining rivet. 7. Except for the rear doors, use a flat nosed rotary file to grind off one sector gear tooth from the side which does not contact the driven gear. This is necessary to reach the remaining rivet. Remove the old rivet, then install the remaining new rivet. 8. Install the regulator to the door assembly.

1996-1998 Civic HX With CVT Shudder, Judder, Surging, Shock, Noise, or Idle Fluctuation Repair Manual

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PROBABLE CAUSE The problem may have one or more of these causes: •TCM control unit programming is too sensitive. •The start clutch assembly is worn. •The start clutch control valve is contaminated. CORRECTIVE ACTION Replace the start clutch assembly, the start clutch control valve, and the TCM. PARTS INFORMATION Start Clutch Kit: P/N 06220-P2M-305, H/C 7073448 Honda ATF-Z1 (seven quarts required): P/N 08200-9001, H/C 6512628 REQUIRED SPECIAL TOOLS Start Clutch Remover: T/N 07TAE-P4VA120 Start Clutch Installer: T/N 07TAE-P4VA130 WARRANTY CLAIM INFORMATION In warranty: The normal warranty applies. Operation Number: 219167 Flat Rate Time: 6.0 hours Failed Part: P/N 22020-P4V-325 H/C 5192349 Defect Code: 034 Contention Code: C99 Template ID: 02-003A Skill Level: Repair Technician Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work. REPAIR PROCEDURE NOTE: Make sure the work surface and the CVT are completely clean. Use lint-free towels, and use a dedicated, clean solvent tank for cleaning the CVT parts. If you do not keep everything very clean, the repair may not be successful. 1. Soak the new start clutch assembly in Honda ATF-Z1 for at least 30 minutes. 2. Remove the transmission from the vehicle. See page 14-304 of the 1996-00 Civic Service Manual. 3. Cover with clean shop towels all of the openings in the transmission and anything else that might get damaged by water and cleaning chemicals (axle openings, breather, and electrical connectors). Clean all the dirt and grease off of the transmission before you start disassembly

1996 – 2000 Civic 2-door Front Windows Bind or Have Come Out of the Run Channel Repair Manual

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REPAIR PROCEDURE 1. Remove the door panel. Refer to section 20 of the 1996-00 Civic Service Manual. 2. Remove the armrest bracket, then pull down the plastic cover to gain access to the window regulator. 3. Carefully move the glass until you can see the glass mounting bolts, then loosen them. Slide the guide rearward, remove the glass from the guide, and carefully pull the glass out through the window slot. 4. Check the year and VIN. If the vehicle is a 1996 or 1997 within the affected VIN range, replace the window regulator. Go to step 5. If the vehicle is not a 1996 or 1997 within the affected VIN range, go to step 8. 5. Remove the two roller guide bolts and the two rear regulator mounting bolts; then remove the front regulator mounting bolts. 6. Disconnect the power window motor connector, and detach the harness clip (if applicable); then lift and remove the regulator through the opening in the door. 7. Install the new regulator in the door, then loosely install the two rear mounting bolts and the two roller guide bolts. Do not tighten the two front mounting bolts yet. Go to step 9. 8. Loosen the window regulator’s two rear mounting bolts, two front mounting bolts, and two roller guide bolts

2005 CIVIC 2- AND 4- DOOR FOG LIGHTS INSTALLATION INSTRUCTIONS

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INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 1. Make sure you have the anti-theft code for the radio, then write down the radio station presets. 2. Open the hood and disconnect the negative cable from the battery. Cutting the Front Bumper 3. Remove these parts from the front bumper (four top clips, six bottom clips, two bottom self- tapping screws, and two fender area screws). Remove the front bumper by pulling it out toward you. Place the front bumper on a blanket, to prevent damage while installing the fog lights