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TOYOTA AND LEXUS HIGHLANDER HYBRID REMOVAL AND INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 08-03-2012

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Engine and Vehicle Identification Chart………………………………………..4-2 General Engine Specifications………4-2 Engine Tune-Up Specifications……..4-2 Capacities ………………………………….4-3 Valve Specifications …………………….4-3 Crankshaft and Connecting Rod Specifications……………………..4-3 Camshaft and Bearing Specifications ……………………………4-4 Piston and Ring Specifications……..4-4 Torque Specifications………………….4-4 Wheel Alignment ………………………..4-5 Tire, Wheel and Ball Joint Specifications ……………………………4-5 Brake Specifications ……………………4-5 Scheduled Maintenance Intervals……………………………………4-6 STEERING AND SUSPENSION ………………4-28 A Air Bag…………………………………….4-28 Disarming ……………………………4-28 Precautions ………………………….4-28 Alternator …………………………………..4-7 B Brake Caliper ……………………………4-30 Removal And Installation……….4-30 C Camshaft and Valve Lifters…………4-14 Inspection ……………………………4-16 Removal & Installation…………..4-14 CV-Joints………………………………… 4-24 Overhaul ……………………………..4-24 Cylinder Head …………………………..4-10 Removal & Installation…………..4-10 D Disc Brake Pads………………………..4-32 Removal And Installation……….4-32 E Engine Assembly ………………………..4-7 Removal & Installation…………….4-7 Exhaust Manifold ………………………4-12 Removal & Installation…………..4-12 F Front Crankshaft Seal………………..4-14 Removal & Installation…………..4-14 Front Halfshaft………………………….4-23 Removal & Installation…………..4-23 Front Strut ……………………………….4-28 Removal & Installation…………..4-28 Front Wheel Bearing………………….4-29 Fuel Filter ………………………………..4-21 Fuel Injector……………………………..4-22 Removal & Installation…………..4-22 Fuel Pump ……………………………….4-21 Removal & Installation…………..4-21 Fuel System Pressure………………..4-21 Relieving ……………………………..4-21 H Heater Core………………………………..4-7 Removal & Installation…………….4-7 Hybrid Transaxle Assembly…………4-22 Removal & Installation…………..4-22 I Ignition Timing ………………………….. 4-7 Adjustment…………………………….4-7 Intake Manifold …………………………4-11 Removal & Installation…………..4-11 L Lower Ball Joint………………………..4-29 Removal & Installation…………..4-29 Lower Control Arm……………………4-29 Removal & Installation…………..4-29 O Oil Pan…………………………………….4-18 Removal & Installation…………..4-18 Oil Pump …………………………………4-18 Removal & Installation…………..4-18 P Pinion Seal ………………………………4-27 Removal & Installation…………..4-27 Piston and Ring………………………..4-21 Positioning ………………………….4-21 Power Rack And Pinion Steering Gear…………………………..4-28 Removal & Installation…………..4-28 R Rear Halfshaft………………………….. 4-24 Removal And Installation……….4-24 Rear Main Seal…………………………4-19 Removal & Installation…………..4-19 Rear Strut…………………………………4-28 Conventional Strut Overhaul…..4-28 Removal And Installation……….4-28 Rear Traction Motor…………………..4-22 Removal & Installation…………..4-22 Rear Wheel Bearing…………………..4-29 Removal And Installation……….4-29 T Timing Belt ………………………………4-19 Removal & Installation…………..4-19 V Valve Lash ……………………………….4-17 Adjustment…………………………..4-17 W Water Pump ……………………………..4-10 Removal & Installation………..

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2009 Toyota Corolla DASH DISASSEMBLY INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 14-05-2011

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1 Unclip and remove the (4) side trim panels from the right and left side of the radio and a/c controls. ( Figure A) 2 Unclip and remove the a/c vent panel above the factory radio. (Figure B) 3 Remove (4) 10 MM bolts securing the radio. (Figure C) 4 Remove (4) plastic clips from the back of the factory radio. (Retain the clips for re-use during kit assembly.) 5 Continue to kit assembly . A B C 99-8223 KIT ASSEMBLY 2 A B C D DIN RADIO WITH POCKET PROVISION Slide the Radio Housing Brackets onto the sides of the Radio Housing until the side clips engage. NOTE: Tabs are marked Left and Right. (Figure B) 2 Slide the DIN cage into the Radio Housing and secure by bending the metal locking tabs outward. (Figure C) 3 Slide the aftermarket radio into the cage until it snaps into place. (Figure D) 4 Attach the clips removed from the factory radio to the back of the radio housing trim plate. (Figure A) 1 Continue to final assembly . * Note: Refer also to the instructions included with the aftermarket radio. 99-8223 KIT ASSEMBLY 3 A B C D ISO MOUNT RADIO WITH POCKET PROVISION Slide the Radio Housing Brackets onto the sides of the Radio Housing until the side clips engage. NOTE: Tabs are marked Left and Right. (Figure B) 2 Mount the ISO Brackets to the radio using the screws supplied with the radio. (Figure C) 3 Slide the radio into the radio housing until it snaps into place. (Figure D) 4 Snap the Trim plate onto the front of the Radio Housing. (Figure D) 5 Attach the clips removed from the factory radio to the back of the radio housing trim plate. (Figure A) 1 Continue to final assembly .

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Dodge AUDIO SYSTEMS REMOVAL AND INSTALLATION INSTRUCTIONS

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Filed Under (Dodge Manuals) by admin on 07-06-2011

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REMOVAL (1) Disconnect and isolate the battery negative cable. (2) Remove the cluster bezel from the instrument panel. Refer to Cluster Bezel in the Removal and Installation section of Group 8E-Instrument Panel Systems for the procedures. (3) Remove the two screws that secure the radio receiver to the instrument panel (Fig. 4). (4) Pull the radio receiver out from the instrument panel far enough to access the instrument panel wire harness connectors and the antenna coaxial cable connector (Fig. 5). (5) Disconnect the instrument panel wire harness connectors and the antenna coaxial cable connector from the receptacles on the rear of the radio receiver. (6) Remove the radio receiver from the instrument panel. Fig. 4 Radio Receiver Remove/Install 1-WIRE HARNESS 2-RADIO 3-SCREW 8F-10 AUDIO SYSTEMS DN DIAGNOSIS AND TESTING (Continued)INSTALLATION (1) Position the radio receiver to the instrument panel. (2) Reconnect the instrument panel wire harness connectors and the antenna coaxial cable connector to the receptacles on the rear of the radio receiver. (3) Position the radio receiver into the mounting hole in the instrument panel. (4) Install and tighten the two screws that secure the radio receiver to the instrument panel. Tighten the screws to 5 N·m (45 in. lbs.). (5) Install the cluster bezel onto the instrument panel. Refer to Cluster Bezel in the Removal and Installation section of Group 8E-Instrument Panel Systems for the procedures. (6) Reconnect the battery negative cable. REMOTE RADIO SWITCH WARNING: ON VEHICLES EQUIPPED WITH AIR- BAGS, REFER TO GROUP 8M-PASSIVE RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE. FAILURE TO TAKE THE PROPER PRECAUTIONS COULD RESULT IN ACCIDENTAL AIR- BAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY. REMOVAL (1) Disconnect and isolate the battery negative cable. (2) Remove the driver sideairbagmodule from the steering wheel. Refer to Driver Side Airbag Module in the Removal and Installation section of Group 8M-Passive Restraint Systems for the procedures. (3) Remove the speed control switch located on the same side of the steering wheel as the remote radio switch that is being serviced. Refer to Speed Con- trolSwitches in the Removal and Installation sec- tionofGroup 8H-Speed Control System for the procedures. (4) Disconnect the steering wheel wire harness connector from the connector receptacle of the remote radio switch (Fig. 6). (5) Disengage the four remote radio switch latches that secure the switch to the inside of the mounting hole in the steering wheel rear trim cover. Fig. 5 Radio Receiver Connections -Typical

2009 Toyota Corolla Radio With Pocket INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 15-05-2011

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Unclip and remove the (4) side trim panels from the right and left side of the radio and a/c controls. ( Figure A) 2 Unclip and remove the a/c vent panel above the factory radio. (Figure B) 3 Remove (4) 10 MM bolts securing the radio. (Figure C) 4 Remove (4) plastic clips from the back of the factory radio. (Retain the clips for re-use during kit assembly.) 99-8223 KIT ASSEMBLY 2 A B C D DIN RADIO WITH POCKET PROVISION Slide the Radio Housing Brackets onto the sides of the Radio Housing until the side clips engage. NOTE: Tabs are marked Left and Right. (Figure B) 2 Slide the DIN cage into the Radio Housing and secure by bending the metal locking tabs outward. (Figure C) 3 Slide the aftermarket radio into the cage until it snaps into place. (Figure D) 99-8223 KIT ASSEMBLY 3 A B C D ISO MOUNT RADIO WITH POCKET PROVISION Slide the Radio Housing Brackets onto the sides of the Radio Housing until the side clips engage. NOTE: Tabs are marked Left and Right. (Figure B) 2 Mount the ISO Brackets to the radio using the screws supplied with the radio. (Figure C) 3 Slide the radio into the radio housing until it snaps into place. (Figure D) 4 Snap the Trim plate onto the front of the Radio Housing. (Figure D) 5 Attach the clips removed from the factory

1999 Toyota Corolla Radio Replacement

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Filed Under (Toyota Manuals) by admin on 12-05-2011

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The radio is secured to the frame of the vehicles dash with screws located behind the plastic dash panel surrounding the radio. This plastic dash panel unsnaps from the body of the vehicles dash. STEP 2 : The bottom of the plastic dash panel, just below the bottom of the radio, can be lifted up. Look up from the below the radio and you will notice rectangular openings or insertion points where a flat tool can be inserted to pry out the bottom of the plastic dash panel. With a flat head screwdriver or other flat object, pry out the bottom of the plastic dash panel STEP 3 : Once the bottom edge of the plastic dash panel has been pulled out, the sides of the plastic dash panel will begin to separate from the body of the vehicles dash. You will now be able to put your fingers into the openings on the sides of the plastic dash panel. Gently pull the plastic dash panel until it unsnaps from the body of the vehicles dash. Remove Factory Radio Move to: Wire New Radio Section Wiring The New Radio Move to: Mounting New Radio Section The Install Doctor STRONGLY recommends purchasing a ‘DIN’ radio for this vehicle. ‘DIN’ radios are a direct replacement for the Toyota radio in this vehicle. More information is available in the Mounting New Radio section. Mounting The Radio Options STEP 4 : Once all the clips on the plastic dash panel have been unsnapped, the dash can be pulled out. The top of the plastic dash panel will have wires attached to the clock, hazard and defrost switches. You do NOT need to unplug the connectors plugged into them. Move the plastic dash panel up and set it on top of the body of the dash. STEP 5 : The radio is held in with four (4) phillips screws / 8 mm bolts . Remove the screw/bolts. Pull the radio forward. Unplug the antenna cable, and 2 white connectors from the rear of the radio

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2009-2010 Toyota Venza DIN Head Unit Provision With Pocket Installation Manual

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Filed Under (Toyota Manuals) by admin on 26-02-2012

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Toyota Venza 2009-2010 1 D isconnect the negative battery terminal to prevent an accidental short circuit. 1 Unclip and remove the trim panel to the right of the shifter. ( Figure A) 2 Remove (1) Phillips screw from the bottom of the climate control then unclip and remove the climate control. (Figure B) 3 Remove (4)10 MM bolts securing the radio. Note: You will need a universal swivel head socket adapter to get to the bottom left bolt. (Figure C) 4 Remove (4) Phillips screws securing the factory radio to the a/c vent panel. ( Figure D) 5 A B C REAR VIEW-RADIO AND A/CVENT PANEL RADIO D Continue to kit assembly . 99-8225G KIT ASSEMBLY 2 REAR VIEW-A/C VENT PANEL A B C D Secure the Radio Housing into the factory a/c vent panel using the factory hardware. (Figure A) 1 Slide the DIN cage into the Radio Housing and secure by bending the metal locking tabs down. (Figure B) 3 Locate the factory wiring harness in the dash. Metra recommends using the proper mating adapter from Metra or AXXESS. Re-connect the negative battery terminal and test the unit for proper operation. 2 Slide the aftermarket head unit into the cage and secure. (Figure C) 4 * Note: Refer also to the instructions included with the aftermarket radio. DIN HEAD UNIT PROVISION WITH POCKET Reassemble remaining radio and dash assemblies in reverse order of disassembly. 5 6 Snap the factory vent panel/Radio Housing over dash cavity. (Figure D) 99-8225G KIT ASSEMBLY 3 REAR VIEW-A/C VENT PANEL A B C D Secure the Radio Housing into the factory a/c vent panel using the factoryhardware. (Figure A) 1 Mount the ISO Brackets to the head unit with the screws supplied with the unit. (Figure B) 2 Slide the head unit into the radio opening until the side clips engage. (Figure C) 3 Snap the Trim Plate into the Radio Housing. (Figure C) 4 * Note: Refer also to the instructions included with the aftermarket radio. ISO DIN HEAD UNIT PROVISION WITH POCKET 5 Snap the factory vent panel/Radio Housing over dash cavity. (Figure D) Reassemble remaining radio and dash assemblies in reverse order of disassembly

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DICE iPod Integration Kit for Toyota Radio Interface Kit.

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Filed Under (Toyota Manuals) by admin on 19-06-2011

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1. Pull vehicle into service bay and access radio/center console. 2. Disconnect both battery terminals. These cables must be disconnected during installation to insure proper initialization of the DICE module when the DICE when it is connected. 3. Pull out the vehicle’s radio by removing any required trim and screws. 4. Some trim may need to be removed before the radio can be taken out. 5. MostToyota vehicles use clips to hold the trims in place. Most panels can be removed with little pressure using no tools Remove any screws holding the radio in place, so the radio may be fully removed. A10mm socket wrench will be needed to remove these screws. 7. Connect the vehicle specific cable’s 8-pin molex and iPod Docking Cable to the DICE module. The correct plugs on the DICE module can be identified by matching it up with the connector or by looking for the label on the bottom of the module. connector 1/8″ AUX Dock Cable Vehicle Specific Cable 6 7 5. Shown is the CD Changer harness from the back of the radio. The vehicle specific cable will be interfacing from this point. Some radios may have the connectors in a different order than shown. Match up the DICE vehicle specific cable to the connector on the back of the radio. 6 b. If the vehicle is equipped with Sirius/XM satellite radio, then this connector will already be occupied. Disconnect and reconnect it to the optionalToyota Cable. a. For late modelToyotas using the optional Toyota Cable, the extra plug on theToyota interface cable will not be used. a b
4 9. Verify all connections and re-install the radio back into the vehicle by sliding it into the tray until it locks into place. Route the docking cable as desired. The DICE iPod Integration installation is now complete. Use caution around the factory wiring while reinstalling your radio. If the radio will not slide into place, do not try to force it in place. Pull the radio back out and check for any cables or other obstructions that may be in the path of the radio. 9 This documentation Keep away from children ! Proof of purchase is required. is provided as an educational guide only and all included content, including written information and images, is as is. No warranty explicit or implied is stated and neither DICE Electronics LLC., nor any of its distributors, dealers or vendors shall be liable for any damages. Driving is dangerous and requires concentration. Do not allow the DICE iPod Integration Kit to distract you from prevailing traffic conditions. If in doubt, only operate the unit when stationary or ask a passenger to operate it for you. Do not submerge or expose to water or other fluids. DICE components are NOTwater resistant and will be damaged by water. You must properly insulate its casing if your installation environment may subject the unit to water, such as a convertible vehicle. DICE components may contain small parts, can be broken or disassembled and components may become loose from vibration and heat. Small components and packaging materials may be a choking hazard when handled by children.

Toyota Corolla Upgrading a car radio

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Filed Under (Toyota Manuals) by admin on 23-05-2011

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step 1: Preparing the wiring harness Get a wiring harness or adapter that will allow the car radio wiring to plug into the back of the new radio. These can be found at Walmart for $4.99. Make sure that the plug is compatible with your car (check the list on the back of the box). Have shown the back of the new radio – the black set of pins is where the included black plug will go to. The free wires on the black plug provided with the new audio system will be connected to an adapter that will plug into the car wiring. For the Toyota Corolla 1995 wagon, the wiring diagram is as shown below. Your car may differ substantially from this step 2: Connecting the wires Connect the wires from the plug that came with the new radio to the wiring harness adapter that you purchased separately. Twist the correct wires together and then solder them (or use wire nuts if you dot have soldering equipment). Cover the exposed wire with electricians tape or heat seal tape. Attached is another table on how you connect your Toyota wiring adapter to the radio plug. Please, do remember that your radio and car will differ a bit step 3: Removing the old radio Remove the factory installed radio (the instructions apply only for Corollas from 95-98). Remove the two screws below the panel. Have shown a picture with the location of these screws. Remove the control knobs for the AC and the fan, etc. These come off pretty easily with a gentle pull. Use a thin blade (metal spatula) to probe approximately 2/3rd of the way up and try to pry the sides out. The metal blade will disengage the clip on each side. Took a bit of gentle effort but it did pop out. The location of these clips is just below the vents. Lift the panel up, reach under it to carefully remove the plugs on the right hand side that connect the defroster, the clock and the hazard flasher. The plugs can be removed by squeezing a release tab on the plug and then gently pulling them apart. Remove the radio – two pairs of screws on each side of the radio hold it in place. Remove these (and hold onto them because you will need them later on) and then slide the radio out.

2004 FORD F150 Door Window Glass-Rear SuperCrew REMOVAL AND INSTALLATION MANUAL

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Filed Under (Ford Manuals) by admin on 27-06-2012

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REMOVAL AND INSTALLATION 3. Remove the parts in the order indicated in the Door Window Glass — Rear, following illustration and table. SuperCrew To remove individual parts, only carry out the listed steps: NOTE: LH side is shown. RH side is similar. Part Steps 1. Remove the rear door trim panel. For additional Rear door window glass 1-4 information, refer to Section 501-00. Rear door window glass 1-7 regulator 2. Remove the rear door-mounted speaker. For additional information, refer to Section 415-00. Rear door window glass 1, 8 top run ItemPart NumberDescription ItemPart NumberDescription 4 1625712/ Rear door window glass 1 1625766/ Interior moulding (RH/LH) 1625713 (RH/LH) 1625767 Removal Note 2 1627458/ Watershield (RH/LH) 5 180103-14632 Window motor electrical 1627459 Removal Note connector Installation Note 6 W505421-S301Window regulator bolts (5 3 — Rear door window req’d) glass-to-regulator bolt (2 req’d) 7 1627000/ Window regulator assembly Removal Note 1627001 (RH/LH) (Continued) (Continued) Copyright © 2003, Ford Motor Company Last updated: 6/14/2004 2004 F150, 12/2003 501-00-2 501-00-2 Body System — Exterior REMOVAL AND INSTALLATION (Continued) Item 4: Rear Door Window Glass Removal ItemPart NumberDescription Note 8 1625766/ Rear door window glass top 1. Pull the glass out through the top inboard side 1625767 run (RH/LH) Removal Note of the door. 9 1625596/ Exterior moulding (right side) Item 8: Rear Door Window Glass Top Run 1625597 (RH/LH) Removal Note 4. To install, reverse the removal procedure. 1. Remove the glass top run through the top opening of rear door. Item 2: Watershield Removal Note Item 2: Watershield Installation Note 1. Do not tear or damage the watershield during disassembly. 1. Watershield must be installed so that edges have a weatherproof seal. Item 3: Rear Door Window Glass-to-Regulator Bolts Removal Note NOTE: Some vehicles may use rivets to attach the glass to the regulator. 1. If removing only the rear door glass regulator assembly and motor, secure the rear door glass in the full up position with tape.

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2004 Toyota Avensis Installation Manual

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Filed Under (Toyota Manuals) by admin on 26-02-2012

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Remove the dashboardpanels around the radio at the location of the ar- rows. 12 3 45 6 Remove the original OEM metal brackets from the radio and the climate control unit. This is tigten by twelve screws. Remove the original radio from the climate control. Slide the climate control unit to the right. Place the new metal bracket and the climate control unit between the OEM radio brackets.Tighten the climate control with the four original screws. 78 9 Place the OEM replacement panel on the climate control unit by sliding it to the left . Place the OEM replacement panel with the climate control unit and the metal bracket into the dashboard. Place the new headunit. 10 11 Place the radio trim and replace all dashboardpanels in reverse order. Remove the frame above the radio by using a plastic wedge at the location of the arrows. Remove the original radio at the location of the arrows. The radio is tighten by four screws. * Mount the plates. We advice to use the following positions. Other positions are also possible. Use position 1 marked with a cross. Use position 14 & 16 marked with an arrow. Measured from left to right. We advice to use the following positions. Other positions are also possible. Use position 1 marked with a cross. Use position 12 & 14 marked with an arrow Measured from left to right. Installation kit includes the following items: * 1X 2-ISO 100 mm. metal bracket * 1X Radio trim * 2X Mounting plates * 2X Mounting spacers * 4X Screws * 2X Radio keys You need OEM Bezel Part Number : 55405-12A00 metal bronze 55405-02130 black 2-DIN BKX-1300-06 Installation manual for: Toyota Auris Installation kit includes the following items: * 1X 2-ISO 100 mm. metal bracket * 1x Replacement panel for non motorized screen * 2X Replacement panel for motorized screen * 2X Mounting plates * 2X Mounting spaces * 2X Radio keys * 4X Screws Use this hole Use this hole EXAMPLE Remark: The fi xing position can be different between Audio and Multimedia unit

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