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2007-2008 TOYOTA FJ CRUISER 2WD AND 4WD 3″ SUSPENSION LIFT KIT INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 12-11-2011

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4Runner/FJ Cruiser Installation Instructions 08/28/08 INST-431.DOC Page 2 of 5 FRONT OF 4RUNNER/FJ CRUISER 1. Park vehicle on level concrete surface. 2. Center and lock the steering wheel. 3. Block the rear wheels of the vehicle to prevent vehicle from moving in either direction. 4. Before lifting vehicle, remove rear shock absorbers and discard. 5. Jack up the vehicle from the lift point in Figure A. 6. Support the vehicle with jack stands from the points in Figure A. 7. Remove the front wheels. 8. Remove sway bar end links from spindle using 17mm socket (both sides). See Figure B. 9. Remove front skid plate using 12mm socket. 10. Remove sway bar from frame using 14mm socket. See Figure C. 11. Using 19mm socket, remove lower bolt and nut from the bottom of the strut (both sides). 12. Remove cotter key and 19mm nut from outer tie rod end, rack & pinion utilizing a tie rod end puller (or pickle fork). 13. Remove the three nuts (14mm) from the top of the strut. See Figure D. 14. Remove the struts from the vehicle, making sure that they are marked driver and passenger side respectively for reinstallation. NOTE: AT THIS TIME, IF YOU DO NOT HAVE A SUITABLE SPRING COMPRESSOR, IT IS HIGHLY ADVISED TO EITHER TAKE THE STRUT TO A QUALIFIED SERVICE CENTER OR PURCHASE THE REVTEK SC-1 SPRING COMPRESSOR. 15. Compress strut assembly and remove the nut (17mm) on the top of the strut shaft. 16. Release the compressor. 17. Remove the spring top plate from the strut. 18. Remove and discard the rubber spacer FRONT OF 4RUNNER/FJ CRUISER (continued) 19. Remove (hammer) the studs from the spring top plate. See Figure “F.” 20. Install (hammer) the LONGER STUDS (10MM) (provided) in the spring top plate. See Figure “G.” 21. Install the PRELOAD SPACER between the spring and the spring top plate with the small diameter facing toward the spring and the Revtek Industries logo facing outward. See Figure H. 22. Compress the strut assembly, making sure you center the strut shaft through the spring top plate hole and that the STUDS line up with the PRELOAD SPACER reliefs. Replace nut on the top of the strut shaft and torque to spec. (Torque specs can be found on page 1.) 23. Install the TOP OUT EXTENDER over the STUDS (Figure H). 24. Reinstall the strut by reversing the removal procedure; torque to spec. (Torque specs on page 1.) 25. When properly installed, Revtek Industries logo will be centered between preload spacer reliefs. 26. Reinstall tie rod ends, torque to spec. 27. Reinstall sway bar to frame. 28. Reinstall sway bar end links into spindles. Torque to spec. 29. Reinstall front skid plate. 30. Replace the wheels; torque to spec.

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Chevrolet Captiva Body Control Module Manual

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Filed Under (Chevrolet Manuals) by admin on 11-07-2014

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The Body Control Module (BCM) is of great importance for the Captiva. It contains many functions which are crucial for correct operation of the vehicle. The BCM can be found in every Captiva and is located behind the instrument panel centre console. By removing the Heating, Ventilation and Air Conditioning control panel the BCM is accessible. Body Control Module functions The BCM related systems include, but are not limited to the following list: ? Chimes ? Content Theft Deterrent System ? Vehicle Theft Deterrent System (Immobilizer) ? Exterior Lighting System ? Interior Lighting System ? Remote Keyless Entry ? Wiper/Washer Control ? Power Door Locks ? Power Windows

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Toyota Lift Kits ToyTec Installation Instructions

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Filed Under (Toyota Manuals) by admin on 23-11-2011

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suspension install for 95.5-04 Tacoma OME9602-4R OLD MAN EMU suspension install for 96-02 4Runner OME-FJ4R OLD MAN EMU suspension install for 2007 up FJ and 03-11 4Runner OME-TAK OLD MAN EMU suspension lift install for 2005 -2011 Tacoma BODY LIFTS Body lift install for 96-02 4Runner Body lift install for 07 up FJ cruiser and 03- 09 4Runner FRONT SPACERS Spacer install for ’05-’11 Tacoma, ’03-’11 4Runner, & ’07-’11 FJ Cruiser 2 / 4 Installation Instructions – Toytec Lifts: Toyota Lift Kits: FJ Cruiser Lift Kits, Tacoma Lift Kits, Tundra Lift Kits, 4 Runner Lift Kits, Sequoia Lift Kits, Toyota Truck Lift Kits Spacer install for ’95.5-’04 Tacoma, ’00-’06 Tundra, ’96-’02 4Runner Spacer install for ’07-’11 Tundra FRONT COILS Coil install for ’05-’11 Tacoma, ’03-’11 4Runner, & ’07-’11 FJ cruiser Front Bilstein Coilover Kit† † REAR LIFT Add-a-leaf installation instructions Shackle instructions for ’95.5-’04 Tacoma Rear coil installation instructions † Rear block installation instructions

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2004 Chevrolet Chevy K Silverado – 4WD Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement Pickup

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Filed Under (Chevrolet Manuals) by admin on 02-07-2012

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Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement Pickup Removal Procedure Important Clean the evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the fittings in order to avoid possible system contamination. 1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. 2. Remove the harness clip from the canister vent solenoid (CVS) line. 3. Disconnect the CVS electrical connector. 2004 Chevrolet Chevy K Silverado – 4WD 4. If the vehicle is equipped with a 6 ft box, disconnect the EVAP CVS line from the canister. 5. Remove the CVS clip from the frame crossmember. 6. Push in the retainer and remove the CVS from the fuel tank clip. 7. If the vehicle is equipped with a 8 ft box, disconnect the EVAP CVS line from the canister. 8. Remove the CVS clip from the frame crossmember. 9. Push in the retainer and remove the CVS from the fuel tank clip. Installation Procedure 1. If the vehicle is equipped with a 8 ft box, install the CVS to the fuel tank until the clip engages. Important On vehicles equipped with a 8 ft box, the CVS line is routed below the frame crossmember. 2. Install the CVS clip to the frame crossmember. 3. Connect the EVAP CVS line to the canister. 4. If the vehicle is equipped with a 6 ft box, install the CVS to the fuel tank until the clip engages. Important On vehicles equipped with a 6 ft box, the CVS line is routed above the frame crossmember. 5. Install the CVS clip to the frame crossmember. 6. Connect the EVAP CVS line to the canister. 7. Connect the CVS electrical connector. 8. Install the harness clip to the canister vent solenoid (CVS) line. 9. Lower the vehicle.

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2007 TOYOTA FJ CRUISER TOWING HITCH Installation Preparation

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Filed Under (Toyota Manuals) by admin on 29-10-2011

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1. Prepare for Installation. (a) Verify kit contents (b) Wear safety glasses. (c) Raise vehicle. (d) Caution muffler might be hot NOTE: Apply masking tape to quarter panels above the bumper fascia. To prevent damage when removing the bumper fascia, apply masking tape on the underside of the bottom left- hand corner of the door and left hand upper corner of door. (Fig. 1-1) 2. Prepare Vehicle for Rear Bumper Fascia Removal. (a) Open rear door (Fig. 2-1). (b) Protect exhaust tip with a rag or protective tape during installation of hitch. (Fig. 2-1) NOTE: If the vehicle is equipped with proximity sensors, detach the sensor wire connector from inside the fascia, behind the rear wheels on both sides of the vehicle (Fig. 2-2). Fig.2-1 Fig.2-2 Masking Tape Fig. 1-1 TOYOTA FJ CRUISER 2007 – TOWING HITCH Section II Installation Procedure Page 3 of 6 pages Issue: B 03/01/06 3. Remove Rear Bumper Fascia. NOTE: Protect rear bumper to prevent damage from tools (i.e. air tools) when removing the fascia bolts. (a) Remove the 13 6 mm hex head bolts (A) from rear bumper fascia. (Fig. 3-1) (b) Remove one (1) push pin (B) from fascia (Fig. 3-1) (c) Unsnap the sides of the fascia from the vehicle. (Fig. 3-2) (d) With one person on each end, remove fascia from vehicle. Store in a safe place to avoid damage during installation. (Fig. 3-2) 4. Install Hitch. (a) Install one (1) M12 x 45 bolt into the 13 mm hole as shown (Bolt 1). (Fig. 4-1) (b) Install two (2) M12 x 45 bolts in the lower slots (Bolts 2 & 3). (Fig. 4-1) (c) Install three (3) M12 x 45 bolts in the 15mm holes (Bolts 4 to 6). (Fig. 4-1) Fig. 4-1 – 3/8″ socket wrench – 17 mm socket – 6″ extension 3

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1984-1998 Jeep Wagoneer/ Commando/ Cherokee Emission Controls Crankcase Ventilation System (PCV/CCV)

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Filed Under (Jeep Manuals) by admin on 01-06-2012

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CCV Fitting See Figures 2 and 3 1. With the engine running, remove the CCV fitting. a. If the fitting is not plugged, a hissing noise will be heard as air passes through the valve. A strong vacuum should also be felt when a finger is placed over the fitting. b. Install the CCV fitting. c. Remove the fresh air hose from the air cleaner assembly and loosely hold a piece of paper over the open end of the hose. After allowing about one minute for the crankcase pressure to reduce, the paper should be sucked against the opening with a noticeable amount of force. 2. Turn the engine OFF . Remove the metered orifice fitting, and check for a plugged condition. A clicking noise should be heard to indicate that the valve mechanism is free. 3. If the crankcase ventilation system meets the tests in Steps 1 and 2 above, no further service is required. If not, the CCV fitting must be cleaned and the system checked again. 4. If Step 1c fails when the CCV fitting is cleaned, it will be necessary to replace the molded vacuum hose with a new one, and to clean the metered orifice port. 5. Clean or replace the engine air cleaner filter element with a new one-for more details, refer to the air cleaner procedure located in General Information & Maintenance. Fig. 2: CCV system diagram for 4.0L engine Fig. 3: CCV system diagram for the 2.5L engine Evaporative Emission Control System OPERATION The evaporative emission control system prevents the release of unburned hydrocarbons, from gasoline or gasoline vapor, into the atmosphere. When pressure in the fuel tank is below 3 psi (20 kPa), the pressure relief/rollover valves open allowing fuel vapors to flow to the evaporative canister where they are absorbed by a charcoal mixture. This prevents excessive pressure buildup in the fuel system. Most canisters are equipped with a calibrated orifice at the inlet to the canister.

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EGO DASH TS Bluetooth Hands-Free Car Kit Installation Guide

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Filed Under (Toyota Manuals) by admin on 03-04-2012

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EGOCorp USA 8820 Kenamar Drive, Ste. 506 San Diego, CA 92121 Page 1 ofon should 2 Version 1.3 Phone +1 (858) 566-2159 Fax +1 (858) 566-2179 www.egocorpusa.com EGO DASH TS Bluetooth Hands-Free Car Kit Installation Guide WARNING: We recommend disconnecting the vehicles battery prior to the installation. The installatibe only performed by professional installers. Improper installation may void the vehicles and EGO DASH TS warranty. EGO DASH TS Installation Steps 1. Remove head unit (Consult with owner’s and shop manual) 2. Disconnect factory wiring harness from head unit 3. Connect EGO DASH TS Wiring Harness to the head unit Wiring Harness A Locate
amplifier (Most Lexus ? behind glove box; Toyota Land Cruiser ? under drivers or passengers seat). Connect male and female 16-pin connectors between amplifier and the vehicle’s wiring harness. Connect Yellow Mute wire: Lexus ? pin 7 on the 18-pin connector; Land Cruiser ? pin 3 on the 25-pin connector (amplifier). Connect Blue Ignition wire (male bullet connector): Lexus ? pin 16 on the 16-pin connector (female bullet connector); Land Cruiser ? pin 20 on the 25-pin connector (amplifier). Wiring Harness B The normal location of the mute is pin 4 (x) on the 6-pin connector. However, on some rare factory head units, the mute pin might be pin 5. The mute pin on the head unit should show ~ 5 volts when the head unit is turned on. Wiring Harness C Connect the male and female ISO connectors, if they are not already connected. Splice the gray wires (only!) into the loudspeaker wiring, going from the amplifier to the center or door loudspeaker. The 2 female bullet connectors go to the loudspeaker. The 2 male bullet connectors go to the amplifier. The 4 white wires are not used! Connect the yellow mute (“Mute Signal”) cable (male bullet connector) on the ISO Harness coming from the EGO DASH TS brain to “Mute 2″ (white cable – female bullet connector), if not already connected. Wiring Harness D Please contact EGO Technical Support at (858) 566-2170 (9AM-5PM PST) or support@egohandsfree.com . 4. Connect EGO DASH TS Wiring Harness to the vehicle’s wiring harness (One or more of the connectors might be not used, depending on the vehicle’s configuration) 5. Connect the EGO DASH TS Wiring Harness to the EGO DASH TS control box (16pin Molex) 6. Install the EGO DASH TS switch insert into the desired location (knockout) 7. Connect the EGO DASH TS switch with the EGO DASH TS box (Use the included extension cable if necessary) 8. Install the EGO Microphone into the desired location (e.g. the rear view mirror. DO NOT install the microphone on or near vehicles’ safety systems, like the airbag) 9. Test the EGO DASH TS: a. Reconnect the battery and turn on the ignition of the vehicle b. Pair a Bluetooth mobile phone with the EGO DASH TS (Pin code: “0000″) c. Turn on the head unit and select a radio station; Make sure you can hear the radio through the cars’ speakers; Adjust audio volume if necessary

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2007 Toyota FJ Cruiser 4.0L INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 31-03-2012

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2007 Toyota FJ Cruiser 4.0L Parts List: Qty. A. Intermediate pipe 1 B. JBA Muffler 1 C. Turn up pipe 1 D. Tail pipe hanger w/ tip 1 E. 2-1/2″ Clamp 2 F. Muffler hanger clamp 1 Recommended Tools: 14mm socket Channel lock pliers Pry bar WD40 or equivalent A B C D E E F Start: 1. Remove and inventory new JBA exhaust system. 2. Disconnect negative battery cable and allow vehicle to cool. 3. With the vehicle raised and properly supported, spray WD40 or equivalent on the factory exhaust clamps and rubber isolators. 4. Unbolt the factory tail pipe above the rear axle. 5. Using channel lock pliers remove the tailpipe hanger from the rear rubber isolator and remove the tailpipe from the rear. 5. Using channel lock pliers pry the intermediate pipe hangers from the factory rubber isolators. 7. Using channel lock pliers remove the rear muffler hangers from the (2) rubber isolators and remove the intermediate pipe / muffler assembly from the vehicle. 8. Insert the JBA intermediate pipe (A) hangers into the (2) rubber isolators then bolt the intermediate pipe to the factory catalytic converter assembly using the factory hardware. 10. Install the muffler clamp with hangers (F) into the rear (2) muffler hanger rubber isolators with the hangers shifting pipe to driver side. 11. Insert the center inlet of the JBA muffler (B) onto the intermediate pipe (A) with the offset outlet closer to the center of the vehicle. Make sure to fully slide the two together and that the muffler is level and flat and tighten clamp (E) over the connection. 9. Slide one of the supplied 2-1/2″ exhaust clamps (E) over the end of the JBA intermediate pipe (A). 12. Slip the rear offset end of the JBA muffler (B) into the muffler clamp with hangers (F). The offset end of the muffler should be toward the center of the vehicle. 13. Slip the turn up pipe (C) onto the JBA muffler (B). Position muffler clamp with hangers (F) over connection and tighten. 14. Slide the supplied 2-1/2″ exhaust clamp (E) on to the turn up pipe (C).

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TOYOTA FJ CRUISER – ROCKCRAWLER SIDE GUARD INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 23-09-2011

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Rockcrawler Side Guard Installation – TOYOTA FJ CRUISER Step 1 Very Important Before beginning installation, assure that vehicle has been pulled forward into work-area with the wheels straight and that the ground is level. Moving vehicle with wheels turned causes slight frame twist preventing ease of installation of any aftermarket parts into / onto frame-rails. Make sure you have plenty of room to work around vehicle. Step 2 a. Unpack side guards using staple puller to remove staples. Save all packing materials and take care not to tear cartons. Remove hardware and check list to confirm all necessary hardware is included before installation. It’s a good idea at this time to spray all frame-inserts to assure they’re clean. Also check the threads in each insert to assure they’re not in any way damaged or missing. There are (4) sets of inserts on each side of the vehicle’s frame. (1) set of inserts consists of (1) upper and (1) lower threaded hole. See photo 1 for insert locations reference. b. Un-bolt the front emergency brake cable bracket only from the frame on each side of your FJ. This will make it easier to work with the side guards’ mounting brackets without having to lift e-brake cable away from frame while installing. These will be re-bolted in Step 4. See photo 2 for reference. Step 3 Using a helper or floorjack to hold the side guards in place, with the long end of the guards to the rear of your FJ, thread (4) of the 8mm x 1″ bolts with (1) flat washer and (1) lock washer through the upper mounting holes of the side guard mounting brackets into the frame-rail inserts. Hand tighten only at this time. With the side guards secured in position by the upper bolts, now install the lower bolts and hand tighten at this time. Repeat on opposite side of your FJ. Step 4 a. Confirm that side guards are straight without clearance issues to the body. Torque to 15ft lbs, starting with center bolts and work your way out, torqueing evenly. Do not over-torque. b. The front emergency brake cable brackets on each side can now be re-bolted to frame

TOYOTA FJ CRUISER – FRONT BUMPER INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 05-02-2011

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Front Bumper Installation – TOYOTA FJ CRUISER Step 1 Very Important Before beginning installation, assure that vehicle has been pulled forward into work-area with the wheels straight and that the ground is level. The clearances around the FJ bumper are critical to proper installation and fitment. Moving vehicle with wheels turned causes slight frame twist preventing ease of removal of OE bumper and installation of new bumper without issue. Make sure you have plenty of room to work around front of vehicle. Open the hood at this time, you will need to see down through the inner-body core-support while removing your OE bumper and installing your Body Armor FJ Bumper. Step 2 a. Unpack bumper using staple puller to remove staples. Save all packing materials and take care not to tear cartons. b. Remove hardware and misc.parts. Check parts/hardware list to confirm all parts and necessary hardware are included. c. It’s a good idea to spray all OE attaching hardware at this time with penetrating oil before beginning removal of OE bumper. This will ease removal as well as to help assure that none of the bolts’ / nuts’ threads are damaged during removal. Use extra caution when working with the bumper mounting studs & nuts. Step 3Prep bumper for install: You may install your auxilary lights in the light pockets. The light tab is slotted to allow for adjustment for adjustment for light grilles. You may also attach a second set of lights on the top deck . Also attach the grill guard at this time. Step 4 a. Begin removing OE bumper following instructions and photos on the following page for detailed descriptions and references. When done, proceed to Step 4 here. Step 5 a. If equipped, remove OE chassis skid plate and set aside for install after new bumper is installed. Save OE hardware to re-install the skid plate once new bumper is installed (3 upper bolts and 2 lower bolts, lowers have spacers between frame & skid plate). b. Remove the (3) outer hold-down hex nuts holding bumper to frame-caps on both passenger and driver sides. Un-clip the outer ends of the bumper from the outer bumper support clips (see Photo 5 on following page) by pulling bumper fascia down and out of clip on driver and passenger sides. Next, while a helper holds the bumper in place, loosen and remove the inner hold-down hex nuts on both passenger and driver sides. Reference Photo 1 on the last page for stud locations. The bumper should now slide off the front of the locating / mounting studs in the frame-caps. Remove slowly prevent paint damage. Save hold-down nuts. c. Remove the outer bumper support clips from both driver and passenger sides (see Photo 5 on following page) Step 6 a. If you bought a winch, skip to Step 6b. If you did not purchase a winch, you can mount the winch cover plate / lower bumper fascia, and fairlead slot cover plate to the bumper now, using (6) 3/8″ x 1″ bolts with (2) flat washers, (1) lock washer, and (1) hex nut on each bolt. See photos 4 & 5 on the last page for reference. b. If you purchased a winch for your FJ, now is the time to mount it in the bumper. The winch will bolt down using the fairlead mounting bracket and 10mm bolts to secure winch & fairlead bracket to bumper. The roller fairlead bolts to the fairlead bracket using the 1/2″ hex nuts supplied. See photo 3 on the last page for reference. Be sure to mount with the correct side of winch to passenger side for solenoid pack installation / clearance. Once the winch is bolted in, you can mount the winch cover plate / lower bumper fascia to the bottom of the bumper using (4) of the 3/8″ x 1″ bolts with (2) flat washers, (1) lock washer and (1) hex nut on each bolt. If you purchased lights, mount them to the light tabs. It the lights have a protective grille you should be able. to use the cover. Important: Follow winch mfr’s directions for cable to winch / solenoid / battery connections. Use caution to assure clearance of any and all bumper / winch / mounting surfaces at all cable end connections. Coil cables and lay in winch mount plate to protect against damage while installing bumper onto vehicle. Place coiled cables in winch mount plate to assure no interference with the radiator, a/c line and / or inner body core support during bumper installation. Cables to be run in Step 7. Step 7 Along with your helper, one person on each side, guide your Body Armor FJ Bumper onto the the frame-cap mounting studs. Use caution guiding the bumper on slowly and evenly to prevent paint damage. Locating / mounting studs and bumper mounting plates can be seen down through inner-body core support while guiding bumper into place. Make sure the bumper does not contact grill or fascia while installing bumper as this can cause paint damage. While you or your helper hold the bumper in place, thread the OE hold-down nuts onto mounting studs to hold the bumper in place, hand tighten at this time. Step 8 Confirm bumper is even side-to-side, torque hold-down nuts to 80 ft.lbs. Again confirm bumper is even and there are no clearance issues between the bumper and any part of the body and / or inner-body core-support. You can now run the winch cables through the inner-body core support to the battery. If you purchased a set of lights to be used with your bumper, you can now wire them up, please follow the detailed light manufacturer instructions. **Body Armor is not responsible for any issues with respect to the wiring, operation or warranties to the lights Step 9 a. Fit the wheel well inner-liner end-caps to the bottom of the bumper at each corner and bolt up with supplied 1/4″ x .75″ phillips- head machine screws, (2) each side, into drilled / threaded holes in bottom corners of bumper. See photos 6 & 7 on the last page. b. Next, using the OE hardware and spacers, re-install your chassis skidplate, making sure it’s straight before tightening. c. Using the (2) remaining 1/4″ x .75″ phillips-head machine screws, mount your license plate to threaded holes in the bumper face. d. Re-install the grill by snapping onto clips and using the OE push-pins and screws to hold down in OE locations. ** trimming off the front inner fender is a customer option, it is not required. We recommend you check the torque of all bolts after about two weeks, and after every off-road / trail run thereafter to assure tightness

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