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2001 Ford Taurus/ Sable Cooling System Draining Filling and Bleeding Workshop Manual

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Filed Under (Ford Manuals) by admin on 19-02-2011

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CAUTION: Vehicle cooling systems are filled with Motorcraft Premium Engine Coolant VC-4-A (in Oregon VC-5, in Canada CXC-10) or an equivalent meeting Ford specification ESE-M97B44-A. NOTE: Less than 80% of the coolant capacity can be recovered with the engine in the vehicle. Dirty, rusty or contaminated coolant requires replacement. 1. Release the pressure in the cooling system by slowly turning the pressure relief cap one half to one turn counterclockwise to the first stop on the filler neck. When the pressure has been released, remove the pressure relief cap. 2. Raise and support the vehicle. For additional information, refer to Section 100-02 . 3. Remove the front splash shield. 4. Place a suitable container below the radiator draincock. Drain the coolant. 5. Close the radiator draincock when finished. Filling and Bleeding With RADKITPLUS 1. Using the special tool, install the RADKITPLUS and follow the RADKITPLUS manufacturer’s instructions to fill and bleed the cooling system. Filling Without RADKITPLUS CAUTION: Engine coolant provides freeze protection, boil protection, cooling efficiency and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level. When adding engine coolant, use a 50/50 mixture of engine coolant and clean, drinkable water. To maintain the integrity of the coolant and the cooling system: * Add Motorcraft Premium Engine Coolant VC-4-A (in Oregon VC-5, in Canada CXC-10) or equivalent meeting Ford specification ESE-M97B44-A. * Do not add Motorcraft Specialty Engine Coolant VC-2 or an equivalent meeting Ford specification WSS-M97B44-D. Mixing coolants may degrade the coolant’s corrosion protection. * Do not add alcohol, methanol, brine or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing. * Do not mix with recycled coolant unless it meets the requirement of specification ESE-M97B44-A. Not all coolant recycling processes meet this specification. Use of such a coolant may harm the engine and cooling system components. 1. Install the front splash shield. 2. Lower the vehicle. 3. Fill the degas bottle with the correct engine coolant mixture. 4. Install the pressure relief cap. 5. Move the temperature blend selector to the full warm position. 6. WARNING: Do not stand in line with or near the engine cooling fan blade when revving the engine. Run the engine until it reaches operating temperature. 7. Add the correct coolant mixture to the degas bottle until the coolant level is between the COOLANT FILL LEVEL marks. 8. Turn off the engine and allow the cooling system to cool. Recheck the coolant level and fill the cooling system to the FULL mark on the degas bottle. 9. WARNING: Do not stand in line with or near the engine cooling fan blade when revving the engine. Repeat Steps 3 through 8 until the reservoir level is OK. Bleeding Without RADKITPLUS 1. Bleed the cooling system as follows: * Select the maximum heater temperature and blower motor speed settings. Position the control to discharge air from the A/C vents in the instrument panel. * WARNING: Do not stand in line with or near the engine cooling fan blade when revving the engine. Start the engine and allow it to idle. While the engine is idling, feel for hot air from the A/C vents. * CAUTION: If the air discharge remains cool and the engine coolant temperature gauge does not move, the engine coolant level is low in the engine and must be filled. Stop the engine, allow it to cool and fill the cooling system. Start the engine and allow it to idle until the normal operating temperature is reached. Hot air should discharge from the A/C vents. The engine coolant temperature gauge should maintain a stabilized reading in the middle of the NORMAL range and the upper radiator hose should feel hot to the touch. * Shut the engine off and allow it to cool. * Check the engine for coolant leaks. * Check the engine coolant level in the degas bottle and fill it as necessary.

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2000 Ford Ranger Cooling System Draining Filling and Bleeding Repair Manual

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Filed Under (Ford Manuals) by admin on 10-07-2012

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NOTE: Less than 80% of the coolant capacity can be recovered with the engine in the vehicle. Dirty, rusty or contaminated coolant requires replacement. 1. Release the pressure in the cooling system by slowly turning the pressure relief cap one half to one turn counterclockwise to the first stop on the filler neck. When the pressure has been released, remove the pressure relief cap. 2. Raise and support the vehicle, For additional information, refer to Section 100-02 . 3. Remove the lower radiator cover. 4. Place a suitable container below the radiator draincock. Drain the coolant. 5. Close the radiator draincock when finished. Filling and Bleeding with RADKITPLUS 1. Using the special tool, install the RADKITPLUS and follow the RADKITPLUS manufacturer’s instructions to fill and bleed the cooling system. Filling without RADKITPLUS CAUTION: Engine coolant provides freeze protection, boil protection, cooling efficiency and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level. When adding engine coolant, use a 50/50 mixture of engine coolant and clean, drinkable water. To maintain the integrity of the coolant and the cooling system: * Add Motorcraft Premium Engine Coolant VC-4-A (in Oregon VC-5, in Canada CXC-10) or equivalent meeting Ford specification ESE-M97B44-A. * Do not add Motorcraft Specialty Engine Coolant such as VC-2 or an equivalent meeting Ford specification WSS-M97B44-D. Mixing coolants can degrade the coolant’s corrosion protection. * Do not add alcohol, methanol, or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing. * Do not mix with recycled coolants unless they meet the requirements of Ford specification ESE-M97B44-A or WSS-M97B51-A1. Not all coolant recycling processes meet these Ford specifications. Use of such coolants can harm the engine and cooling system components. All engines 1. Install the lower radiator cover.

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2003 Buick Truck Rendezvous Draining and Filling Cooling System Repair Manual

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Filed Under (Buick Manuals) by admin on 08-06-2012

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Draining and Filling Cooling System Notes Draining and Filling Cooling System Draining Procedure Important: Do NOT add any engine coolant supplement sealant pellets to the cooling system. Drain and refill the engine cooling system every 5 years or 240 000 km, (150,000 ml) , whichever occurs first. 1. Park the vehicle on a level surface. 2. Remove and clean the coolant recovery reservoir. Caution: To avoid being burned, do not remove the radiator cap or surge tank cap while the engine is hot. The cooling system will release scalding fluid and steam under pressure if radiator cap or surge tank cap its removed while the engine and radiator are still hot. 3.1. Slowly rotate the cap counterclockwise to the detention tab. Do not press down while rotating pressure cap. 3.2. Wait until any residual pressure, indicated by a hissing sound, is relieved. 3.3. After all hissing stops, press down on the radiator cap and rotate the cap counterclockwise in order to remove the cap. Important: Recover and store used coolant in a used coolant holding tank and submit the used coolant for recycling on a regular basis. Do NOT pour used coolant down the drain. Ethylene glycol antifreeze is very toxic. Disposing of ethylene glycol into the sewer system or ground water is both illegal and ecologically unsound. 4. Place a drain pan under the radiator drain cock in order to collect all of the used coolant. 5. Open the radiator drain cock. If only partial cooling system draining is required, drain enough coolant to perform the procedure 6. Open the air bleed valve on the thermostat housing 2 full turns. 7. Open the air bleed valve above coolant pump 2 full turns. 8. Place a drain pan under the engine block drains in order to collect the used coolant. Important: Allow the coolant to drain completely

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MODEL MV4560 COOLING SYSTEM TEST KIT USER’S MANUAL

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Filed Under (More Manuals) by admin on 27-05-2012

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Set-up & Procedure: 1. Ensure the cooling system is cool and not pressurized. Carefully remove the radiator or coolant bottle pressure cap (Fig. 1). 2. Check to see that the radiator or coolant bottle is filled to the proper level, and check hoses for visual damage or leaks. Fill and repair as necessary prior to testing. 3. Select the correct Cooling System Adapter for the application. 4. Apply water or coolant to the rubber gasket and/or o-ring on the adapter, and install the adapter in place of the pressure cap (Fig. 2). 5. Secure one end of the clear hose to the pressure pump using the compression nut (Fig. 3). 6. Secure the second end of the hose to the cooling system test adapter using the compression nut (Fig. 4). 7. Note the operating pressure of the cooling system indicated on the cap or in the vehicle repair manual. 8. Operate the Pressure Pump until the needle on the pressure gauge moves to the arrowhead at the end of the colored band indicating the appropriate pressure range of the cap (see Chart A). Caution : Do not pressurize the cooling system beyond the appropriate color of arrowhead for the system being tested. 9. Monitor the gauge for at least two minutes. If the pressure reading drops, a leak is present. 10. With the system still pressurized, perform a visual inspection of the entire cooling system. Check hoses and connections for seepage, which would indicate a leak. Return to the gauge and check the reading once more.

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Chevrolet Captiva Body Control Module Manual

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Filed Under (Chevrolet Manuals) by admin on 11-07-2014

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The Body Control Module (BCM) is of great importance for the Captiva. It contains many functions which are crucial for correct operation of the vehicle. The BCM can be found in every Captiva and is located behind the instrument panel centre console. By removing the Heating, Ventilation and Air Conditioning control panel the BCM is accessible. Body Control Module functions The BCM related systems include, but are not limited to the following list: ? Chimes ? Content Theft Deterrent System ? Vehicle Theft Deterrent System (Immobilizer) ? Exterior Lighting System ? Interior Lighting System ? Remote Keyless Entry ? Wiper/Washer Control ? Power Door Locks ? Power Windows

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Ford 455C 555C 655C Tractor Loader Backhoe Service Manual

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Filed Under (Ford Manuals) by admin on 23-05-2012

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Engine Systems Chapter 1 3-Cylinder Diesel Engine 3-Cylinder Diesel Engine – Description and Operation 3-Cylinder Diesel Engine – Overhaul Chapter 2 4-Cylinder Diesel Engine 4-Cylinder Diesel Engine – Description and Operation 4-Cylinder Diesel Engine – Overhaul Chapter 3 Cooling System Cooling System – 3-Cylinder Engine Description and Operation Cooling System – 4-Cylinder Engine Description and Operation Cooling System – Overhaul Chapter 4 Troubleshooting, Specifications and Special Tools Troubleshooting Specifications Special Tools Part 2 Fuel Systems Chapter 1 Fuel System – General Fuel System – Description and Operation Fuel System – Adjustments DPA Distributor Type Fuel Injection Pump Fuel System – Adjustments DPS Distributor Type Fuel Injection Pump Fuel System – Fuel Tanks, Filters and Fuel Lines Overhaul Chapter 2 Fuel Injection Pump – DPA Distributor Type Fuel Injection Pomp – Description and Operation Fuel Injection Pump – Overhaul Fuel Injection Pump – ISO Test Conditions Fuel Injection Pump – Test Procedures Chapter 3 Fuel Injection Pump – DPS Distributor Type Fuel Injection Pump – Description and Operation Fuel Injection Pump – Overhaul Fuel Injection Pump – ISO Test Conditions Fuel Injection Pump – Test Procedure Chapter 4 Injectors Ford 455C Injectors – Description and Operation Injectors – Overhaul Chapter 5 Injectors Ford 555C and 655C Injectors – Description and Operation Injectors – Overhaul Chapter 6 Air Cleaners Dry Type Air Cleaner – Description and Operation Dry Type Air Cleaner – Overhaul Chapter 7 Turbocharger Turbocharger – Description and Operation Turbocharger – Overhaul Chapter 8 Troubleshooting, Specifications, Test Plans and Special Tools Troubleshooting – Diesel Engines Troubleshooting – Turbocharger Specifications Special Tools Test Plans Part 3 Electrical System Chapter 1 Wiring, Lights and Controls Wiring, Lights and Controls – Description and Operation Wiring, Lights and Controls – Fault Finding and Repair Circuit Diagrams and Wiring Harness Chapter 2 Battery
Battery – Description and Operation Battery – Maintenance and Tests Chapter 3 Starting System Starting System – Description and Operation Starting Motor – Overhaul Chapter 4 Charging System – A127 55 Amp Alternator with Integral Regulator Charging System – A127 55 Amp Alternator with Integral Regulator – Description and Operation Charging System – A127 55 Amp Alternator with Integral Regulator – Service Precautions, Preliminary Checks, Initial Tests and Alternator Component Tests Charging System – A127 55 Amp Alternator with Integral Regulator – Overhaul Chapter 5 Troubleshooting, Specifications and Special Tools Troubleshooting Specifications Special Tools Part 4 Power Reversing Transmission Chapter 1 4×4 Fully Synchronized Power Reversing Transmission Power Reversing Transmission – Description and Operation Introduction to Overhauling the Transmission Gear Shift Lever, Modulator Unit and Solenoid Control Valve – Overhaul Front End Overhaul Complete Overhaul Component Overhaul Chapter 2 8X8 Fully Synchronized Power Reversing Transmission Power Reversing Transmission – Description and Operation Introduction to Overhauling the Transmission Gear Shift Lever, Modulator Unit, Lockup Valves and Solenoid Control Valve – Overhaul Front End Overhaul Complete Overhaul Component Overhaul

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2004 Ford Truck Ranger 2WD Transmission Position Switch/ Sensor Service and Repair MANUAL

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Filed Under (Ford Manuals) by admin on 15-05-2012

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Special Tool(s) Removal 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the shift cable from the manual control lever. 3. Disconnect the digital transmission range (TR) sensor electrical connector. 4. Remove the manual control outer lever nut and manual control outer lever. 2004 Ford Truck Ranger 2WD V6-4.0L VIN E 5. Remove the screws and the digital TR sensor. Installation 1. Install the digital TR sensor and loosely install the screws. 2. CAUTION: Tightening one screw before tightening the other may cause the sensor to bind or become damaged. NOTE: The manual lever must be in the NEUTRAL position. Using the special tool, align the digital TR sensor and tighten screws in an alternating sequence. 3. Install the manual control outer lever and nut. 2004 Ford Truck Ranger 2WD V6-4.0L VIN E Copyright © 2007, ALLDATA 9.50 Page 3 4. Connect the digital transmission range (TR) sensor electrical connector. 5. Connect the shift cable to the manual control lever. 6. Verify that the shift cable is adjusted correctly.

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Toyota Corolla 5 Door Hatchback SPECIFICATIONS

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Filed Under (Toyota Manuals) by admin on 18-01-2012

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DIMENSIONS Exterior dimensions Overall length (mm/in) 4180/164.69 4180/164.69 4180/164.69 4180/164.69 4180/164.69 Overall width (mm/in) 1710/67.37 1710/67.37 1710/67.37 1710/67.37 1710/67.37 Overall height (mm/in) 1475/58.12 1475/58.12 1475/58.12 1475/58.12 1475/58.12 Wheelbase (mm/in) 2600/102.44 2600/102.44 2600/102.44 2600/102.44 2600/102.44 Minground clearance (mm/in) 155/6.11 155/6.11 155/6.11 155/6.11 150/5.91 Minturningradius body (m/ft) 5.5/18.04 5.5/18.04 5.5/18.04 5.5/18.04 5.5/18.04 Minturningradius tyre (m/ft) 5.1/16.73 5.1/16.73 5.1/16.73 5.1/16.73 5.1/16.73 Interior dimensions Interior headroom front (mm) n/a n/a n/a n/a n/a Interior legroom front (mm/in) 1050/41.37 1050/41.37 1050/41.37 1050/41.37 1050/41.37 Cargo area length (max) (mm/in) 785/30.93 785/30.93 785/30.93 785/30.93 785/30.93 Cargo area width (max) (mm/in) 1340/52.80 1340/52.80 1340/52.80 1340/52.80 1340/52.80 Cargo area height (max) (mm/in) 670/26.40 670/26.40 670/26.40 670/26.40 670/26.40 Loading height at rear (mm) n/a n/a n/a n/a n/a WEIGHTS Kerb weight total maximum (kg/lb) 1350 /2976.751255/2767.281250/2756.251215/2679.081195/2634.98 Gross vehicle weight total (kg/lb) 1780 /3924.901695/3737.481670/3682.351655/3649.281655/3649.28 Towing capacity (braked) (kg/lb) 1300 /2866.501000/2205.001300/2866.501300/2866.501000/2205.00 Towing capacity (unbraked) (kg/lb) 450/992.25 450/992.25 450/992.25 450/992.25 450/992.25 Roof bar maximum load (kg/lb) 75/165.38 75/165.38 75/165.38 75/165.38 75/165.38 PERFORMANCE Max speed (km/h/mph) 187/116.13 180/111.78 175/108.68 190/117.99 185/114.89 Acceleration (0-62mph) (secs) 10.6 14.5 11.8 10.2 12 ENVIRONMENTAL PERFORMANCE Fuel economy (93/116/EEC) (Standard) EU3 EU4 EU4 EU4 EU4 Fuel economy combined (l/100km/mpg) 5.7/49.6 4.8/58.9 7.9/35.8 7/40.4 6.7/42.2 Fuel tank capacity (l/gal) 55/12.10 55/12.10 55/12.10 55/12.10 55/12.10 CO2 massemission (combined) (g/km) 151 126 190 168 159 ENGINE Bore (mm/in) 82.2/3.24 73/2.88 79/3.11 79/3.11 79/3.11 Stroke (mm/in) 94/3.70 81.5/3.21 81.5/3.21 81.5/3.21 71.3/2.81 Displacement (cc/in (cub)) 1995/121.70 1364/83.20 1598/97.48 1598/97.48 1398/85.28 Max output (kW/ps) 85/115.57 66/89.73 81/110.13 81/110.13 71/96.53 Engine speed for max output (rpm) 3600 3800 6000 6000 6000 Max torque (Nm/lbft) 280/206.53 190/140.14 150/110.64 150/110.64 130/95.89 Engine speed for max torque (rpm) 2000-2200

TOYOTA RAV4 GENUINE ACCESSORIES INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 15-03-2012

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PART NUMBER DESCRIPTION RAV4 RAV4 COMMENTS FOR DEALER *FITTING TIME LIMITED HOURS: MINS Alloy Wheels PNZ80-42010 Alloy Wheel X-FORCE – 18″ x 7.5″ • • Not suitable for snow chains, New tyres required – all grades, Tyre – Brand N/A, Model N/A, 235/55R18 101H, Tyre Placard required (PNZ80-42010-TP) , Wheel Nuts – Supplied 0:15 PNZ80-42010-TP Tyre Placard – ‘B’ Pillar • • 1 Tyre Placard – ‘B’ Pillar is required per vehicle when fi tting the 18 inch alloy wheel (Part Number PNZ80-42010) 0:05 PZQ80-42020 Alloy Wheel VORTEX-V – 17″ x 7″ • • Tyre – Brand N/A, Model N/A, 225/65R17 101H, Wheel Nuts – Supplied 0:15 Exterior Protectors PZQ15-42090 Bonnet Protector – Clear Acrylic • • 0:20 PZQ14-42050 Headlight Protector Set (pair) – Clear Acrylic • • 0:20 PZQ23-42080 Front Weathershield RH – Tinted (light) Acrylic • • 0:20 PZQ24-42080 Front Weathershield LH – Tinted (light) Acrylic • • 0:20 Exterior Body Protection PZQ29-42070 Nudge Bar – Alloy • • Airbag Compatible, Fog / Driving Mounts, Must use with Number Plate Bracket – Nudge Bar (Part Number PZQ29-42070-NB) 1:00 PZQ29-42080 Nudge Bar De-Luxe- Alloy • • Airbag Compatible, Fog / Driving Mounts, Must use with Number Plate Bracket – Nudge Bar (Part Number PZQ29-42070-NB) 1:00 08475-42010 Rear Bumper Step Guard • • Chrome metal plate, Features RAV4 logo 0:30 Exterior PZQ30-42030-E Roof Rack – 2 Bar Aero System • Maximum Capacity 75kg total, Must be installed using the SikaFast Adhesive and Gun (Part Numbers PNZ99-00020 and PNZ99-00020-AG) 0:40 PZQ30-42040-E Roof Rack – 2 Bar Aero System • Supplied with key locks, Maximum Capacity 75kg total 0:20 PZQ44-42080 Side Steps – Stainless Steel • • 0:30 Towbars and Accessories PZQ64-42070 Towbar Removable Tongue 1500kg • • Max towing capacity (Braked – 1500kg, Unbraked – 750kg) 1:30 PZQ61-42050 Trailer Wiring Harness 7 Pin – Flat • • No hard wiring required 1:30 PZQ61-42070 Trailer Wiring Harness 7 Pin – Round, Large • • No hard wiring required 1:30 PZQ61-42060 Trailer Wiring Harness 7 Pin – Round, Small • • No hard wiring required 1:30 PNZ64-00110 Towball 1 7 / 8 ” – Zinc • • 7 / 8 ” Inch Shank 0:05 PNZ64-00120 Towball 50mm – Zinc • • 7 / 8 ” Inch Shank 0:05 PNZ64-00030 Towball Cover – Chrome • • Fits both the 1 7 / 8 ” and 50mm Towballs 0:05 Interior PNZ53-42010 Cargo Liner – Rubber • • Features RAV4 logo 0:10 PZQ20-42200 All Weather Floor Mat – Rubber, Front Pair • • Applicable to A/T and M/T vehicles 0:15 PZQ20-42205 All Weather Floor Mat – Rubber, Rear One Piece • • Applicable to A/T and M/T vehicles 0:15 PNZ20-42010 Floor Mats – Carpet, Front and Rear Set – Grey • • Only applicable to A/T vehicles 0:15 PNZ20-42020 Floor Mats – Carpet, Front and Rear Set – Grey • • Only applicable to M/T vehicles 0:15 08215-42120-C0 Seat Covers – Simulated Leather, • Black Leather Appearance with Red Stitching and Silver Front and Rear Pair – Black RAV4 logo, Including Headrests and Armrest, Not suitable for Leather Seats, Front Seat Side Airbag Compatible 1:30 08215-42140-C0 Seat Covers – Fabric, Front and Rear Pair – Black • • Black Material with Grey Detail and Silver RAV4 logo, Including Headrests and Armrest, Not suitable for Leather Seats, Front Seat Side Airbag Compatible 1:00 08527-42050 Floor Illumination – Front and Rear • • No hard wiring required, All hardware supplied, Illumination colour 2 tone (Blue / Orange

2000 Pontiac Montana THERMOSTAT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Pontiac Manuals) by admin on 07-02-2012

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Removal & Installation 1. Remove the air cleaner and duct assembly. See Fig. 10 . Drain the coolant until the coolant level is below the thermostat. See COOLING SYSTEM BLEEDING . 2. Remove the crossover exhaust pipe. See Fig. 11 . Remove the radiator hose from the thermostat housing. 3. Remove the thermostat housing bolts and clean any sealer from the bolt threads. See Fig. 12 . Remove the thermostat housing and gasket. 4. Remove the thermostat. Inspect and clean the mating surfaces. 5. Install the thermostat housing and gasket. Install RTV sealer (GM P/N 1052366) to the thermostat housing bolt threads. Install the thermostat housing bolts. See TORQUE SPECIFICATIONS . 6. To complete installation, reverse removal procedure. Fill the cooling system. Inspect the cooling system for leaks. Repair as necessary.

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