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TOYOTA VEHICLE SECURITY SYSTEM INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 03-03-2011

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VEHICLE DISASSEMBLY 2. Remove the passenger’s side cowl cover . : Retainer (1x) 100 2 1. Remove the passenger’s side front door scuff plate . : Clip (4x) 1 Fig. 1 Fig. 2 3. a) Remove the cover . : Clip (3x) b) Pull down the glove compartment . 4 3 Fig. 3 1 2 100 3 4 RAV4 (RHD) – 11 RAV4 TVSS IV-S/-D 06-00 4. Remove the glove compartment . : Screw (2x) 101 4 5. Remove the centre cluster panel . : Clip (3x) : Bolt (4x) 102 5 Fig. 4 Fig. 5 4 5 6. Remove the audio assembly . : Bolt (4x) 103 6 Fig. 6 6 103 103 101 102 102 7. a) Remove the ashtray . b) Remove the centre cluster under pan- el . : Clip (4x) : Screw (2x) 101 8 7 Fig. 7 RAV4 (RHD) – 12 RAV4 TVSS IV-S/-D 06-00 8 7 101 101 8. Remove the passenger’s side rear door scuff plate . : Clip (3x) 9 Fig. 8 9 9. a) Remove the seat belt floor anchor . : Bolt (1x) b) Remove the centre pillar cover . : Clip (5x) 10 104 10 Fig. 9 FOR 5-DOOR MODELS FOR 5-DOOR MODELS 10 104 RAV4 (RHD) – 13 RAV4 TVSS IV-S/-D 06-00 10. Remove the luggage finish plate . : Clip (5x) 11 Fig. 10 11 Fig. 11 11. a) Remove the cover from the rear LH side compartment . b) Remove the screws (2x). 105 14 13 Fig. 12 14 13 FOR 5-DOOR MODELS FOR 5-DOOR MODELS 105 12. Remove the rear side compartment . : Clip (9x) : Bolt (1x) : Screw (3x) 105 104 14 105 104 FOR 5-DOOR MODELS 14 RAV4 (RHD) – 14 RAV4 TVSS IV-S/-D 06-00 VEHICLE DISASSEMBLY (ENGINE COMPARTMENT) 2. Lift the cap and remove the positive terminal of the battery . 18 17 1. Remove the battery cover . : Clip (6x) 106 16 Fig. 13 Fig. 14 3. Remove the battery . : Nut (2x) : Hook bracket (2x) : Bracket (1x) 109 108 107 18 Fig. 15 16 17 18 18

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TOYOTA RAV4 GENUINE ACCESSORIES INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 15-03-2012

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PART NUMBER DESCRIPTION RAV4 RAV4 COMMENTS FOR DEALER *FITTING TIME LIMITED HOURS: MINS Alloy Wheels PNZ80-42010 Alloy Wheel X-FORCE – 18″ x 7.5″ • • Not suitable for snow chains, New tyres required – all grades, Tyre – Brand N/A, Model N/A, 235/55R18 101H, Tyre Placard required (PNZ80-42010-TP) , Wheel Nuts – Supplied 0:15 PNZ80-42010-TP Tyre Placard – ‘B’ Pillar • • 1 Tyre Placard – ‘B’ Pillar is required per vehicle when fi tting the 18 inch alloy wheel (Part Number PNZ80-42010) 0:05 PZQ80-42020 Alloy Wheel VORTEX-V – 17″ x 7″ • • Tyre – Brand N/A, Model N/A, 225/65R17 101H, Wheel Nuts – Supplied 0:15 Exterior Protectors PZQ15-42090 Bonnet Protector – Clear Acrylic • • 0:20 PZQ14-42050 Headlight Protector Set (pair) – Clear Acrylic • • 0:20 PZQ23-42080 Front Weathershield RH – Tinted (light) Acrylic • • 0:20 PZQ24-42080 Front Weathershield LH – Tinted (light) Acrylic • • 0:20 Exterior Body Protection PZQ29-42070 Nudge Bar – Alloy • • Airbag Compatible, Fog / Driving Mounts, Must use with Number Plate Bracket – Nudge Bar (Part Number PZQ29-42070-NB) 1:00 PZQ29-42080 Nudge Bar De-Luxe- Alloy • • Airbag Compatible, Fog / Driving Mounts, Must use with Number Plate Bracket – Nudge Bar (Part Number PZQ29-42070-NB) 1:00 08475-42010 Rear Bumper Step Guard • • Chrome metal plate, Features RAV4 logo 0:30 Exterior PZQ30-42030-E Roof Rack – 2 Bar Aero System • Maximum Capacity 75kg total, Must be installed using the SikaFast Adhesive and Gun (Part Numbers PNZ99-00020 and PNZ99-00020-AG) 0:40 PZQ30-42040-E Roof Rack – 2 Bar Aero System • Supplied with key locks, Maximum Capacity 75kg total 0:20 PZQ44-42080 Side Steps – Stainless Steel • • 0:30 Towbars and Accessories PZQ64-42070 Towbar Removable Tongue 1500kg • • Max towing capacity (Braked – 1500kg, Unbraked – 750kg) 1:30 PZQ61-42050 Trailer Wiring Harness 7 Pin – Flat • • No hard wiring required 1:30 PZQ61-42070 Trailer Wiring Harness 7 Pin – Round, Large • • No hard wiring required 1:30 PZQ61-42060 Trailer Wiring Harness 7 Pin – Round, Small • • No hard wiring required 1:30 PNZ64-00110 Towball 1 7 / 8 ” – Zinc • • 7 / 8 ” Inch Shank 0:05 PNZ64-00120 Towball 50mm – Zinc • • 7 / 8 ” Inch Shank 0:05 PNZ64-00030 Towball Cover – Chrome • • Fits both the 1 7 / 8 ” and 50mm Towballs 0:05 Interior PNZ53-42010 Cargo Liner – Rubber • • Features RAV4 logo 0:10 PZQ20-42200 All Weather Floor Mat – Rubber, Front Pair • • Applicable to A/T and M/T vehicles 0:15 PZQ20-42205 All Weather Floor Mat – Rubber, Rear One Piece • • Applicable to A/T and M/T vehicles 0:15 PNZ20-42010 Floor Mats – Carpet, Front and Rear Set – Grey • • Only applicable to A/T vehicles 0:15 PNZ20-42020 Floor Mats – Carpet, Front and Rear Set – Grey • • Only applicable to M/T vehicles 0:15 08215-42120-C0 Seat Covers – Simulated Leather, • Black Leather Appearance with Red Stitching and Silver Front and Rear Pair – Black RAV4 logo, Including Headrests and Armrest, Not suitable for Leather Seats, Front Seat Side Airbag Compatible 1:30 08215-42140-C0 Seat Covers – Fabric, Front and Rear Pair – Black • • Black Material with Grey Detail and Silver RAV4 logo, Including Headrests and Armrest, Not suitable for Leather Seats, Front Seat Side Airbag Compatible 1:00 08527-42050 Floor Illumination – Front and Rear • • No hard wiring required, All hardware supplied, Illumination colour 2 tone (Blue / Orange

2004 Ford Truck Ranger 2WD Transmission Position Switch/ Sensor Service and Repair MANUAL

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Filed Under (Ford Manuals) by admin on 15-05-2012

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Special Tool(s) Removal 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the shift cable from the manual control lever. 3. Disconnect the digital transmission range (TR) sensor electrical connector. 4. Remove the manual control outer lever nut and manual control outer lever. 2004 Ford Truck Ranger 2WD V6-4.0L VIN E 5. Remove the screws and the digital TR sensor. Installation 1. Install the digital TR sensor and loosely install the screws. 2. CAUTION: Tightening one screw before tightening the other may cause the sensor to bind or become damaged. NOTE: The manual lever must be in the NEUTRAL position. Using the special tool, align the digital TR sensor and tighten screws in an alternating sequence. 3. Install the manual control outer lever and nut. 2004 Ford Truck Ranger 2WD V6-4.0L VIN E Copyright © 2007, ALLDATA 9.50 Page 3 4. Connect the digital transmission range (TR) sensor electrical connector. 5. Connect the shift cable to the manual control lever. 6. Verify that the shift cable is adjusted correctly.

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Honda Navigation System Information and DVD Information and Inspection Manual

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Filed Under (Honda Manuals) by admin on 06-07-2012

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REVISION SUMMARY •Under BACKGROUND, more sources for navigation service and user information are listed. •Under DVD LABEL COLOR IDENTIFICATION BY MODEL, the Latest DVD Version available is updated. •Under REPLACING THE NAVIGATION CONTROL UNIT AND TRANSFERRING THE NAVIGATION DVD, a step was added to Save Users Memory when replacing the navigation control unit. •Under ENTERING THE ANTI-THEFT CODE, the instructions about obtaining the serial number from a navigation unit without removing it were clarified. •Under NAVIGATION SYSTEM PLATFORMS, HFL was added to the list of Distinguishing Features . BACKGROUND Use this information to avoid possible customer dissatisfaction issues caused by incorrect or outdated DVD installation. For more information about the navigation system and its operation, refer to the following resources: •Service Manual – Printed or on ISIS •Quick Start Guide •Online University – Use the keyword NAVI . •Navigation System Manual – Besides the one that comes with the vehicle, the navigation system manual is also available online. Select SEARCH BY PUBLICATION , select Consumer Information , select your applicable vehicle, then select Navigation Manual from the list. •Service Bulletins – Use the keyword NAVI . •ETM (electrical troubleshooting manual) This bulletin provides the following navigation system DVD service information: •DVD label color identification by model •Earliest DVD version application for each model •How to identify navigation DVD versions •Checking a DVD for damage •Ordering a DVD •Navigation DVD stocking concerns •DVD handling and cleaning •Installing a navigation DVD •Precaution on customer “sneak previews” of a newer navigation DVD version •Answering customer questions about navigation coverage and POI (point of interest) •Pitfalls when interchanging navigation DVD/parts during diagnosis •Replacing the navigation control unit and transferring the navigation DVD •Entering the anti-theft code •Navigation system platforms VEHICLES AFFECTED • 2003-09 Accord • 2005-07 Accord Hybrid • 2006-09 Civic • 2006-09 Civic Hybrid • 2007-09 CR-V • 2009 Element • 2009 Fit • 2000-09 Odyssey • 2003-09 Pilot • 2006-09 Ridgeline WARRANTY CLAIM INFORMATION None. This service bulletin is for information only. Refer to the flat rate manual whenever servicing or repairing the navigation system

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2006-2009 Toyota Camry Harsh 5-4 Downshift on Deceleration Repair Manual

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Filed Under (Toyota Manuals) by admin on 30-05-2012

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Harsh 5-4 Downshift on Deceleration Repair Procedure 1. Test drive and verify that the 5-4 harsh downshift condition occurs as described in the Introduction section in this TSB. 2. Replace the SLT solenoid assembly. Refer to the Technical Information System (TIS): •2006 modelyearCamry Repair Manual: Drivetrain -AutomaticTransmission/Transaxle-”Transmission ValveBodyAssy (U 250E) : Replacement” •2007 modelyearCamry Repair Manual: Drivetrain -Automatic Transmission/Transaxle: Unit Repair -”U250EAutomatic Transaxle: Shift Solenoid Valve: Re moval, Dis ass embly, Ins pec ti on, Re ass embly” •2008 modelyearCamry Repair Manual: Drivetrain -Automatic Transmission/Transaxle: Unit Repair -”U250EAutomatic Transaxle: Shift Solenoid Valve: Re moval, Dis ass embly, Ins pec ti on, Re ass embly” •2009 modelyearCamry Repair Manual: Drivetrain -Automatic Transmission/Transaxle: Unit Repair -”U250EAutomatic Transaxle: Shift Solenoid Valve: Re moval, Dis ass embly, Ins pec ti on, Re ass embly” NOTE For SLTsolenoid identification, refer to TSB No. TC 007-05, “U250E Transmission Solenoid Identification”. 3. Reinstall the automatic transaxle oil pan. Refer to TIS: •2006 modelyearCamry Repair Manual: Drivetrain -AutomaticTransmission/Transaxle-”Transmission ValveBodyAssy (U 250E) : Replacement” • 2007 / 2008 / 2009 model year Camry Repair Manual: Drivetrain -Automatic Transmission/Transaxle: Unit Repair -”U250EAutomatic Transaxle: Shift Solenoid Valve: Installation” 4. Test drive and verify that the A TM operates normally

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1996 Ford Taurus Transmission and Drivetrain Automatic Transmission/Transaxle Removal and installation Manual

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Filed Under (Ford Manuals) by admin on 20-04-2012

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REMOVAL NOTE: The oil pump and valve body are removed as an assembly. 1. Disconnect battery ground cable, then remove battery, battery tray, and remote air cleaner. 2. Position supply hoses, vacuum hoses, and wiring away from pump and valve body cover. 3. Remove shift lever. 4. On models equipped with Anti-lock Brake System (ABS) , remove splash shield cover, then disconnect brake reservoir hose and cap to prevent contamination. 5. On all models, remove EGR bracket attaching bolts, then install lifting eye. 6. Remove throttle body bracket attaching bolt, install lifting eye, then using suitable equipment support engine. 7. Remove lefthand transaxle mount. 8. Remove transaxle side pan upper attaching bolts. 9. Raise and support vehicle. 10. Remove lefthand front wheel and tire assembly. 11. Remove inner fender cover and position aside, then disconnect ride height sensor. 12. Remove rear transaxle mount attaching bolt. 13. Loosen but do not remove two lefthand subframe attaching bolts. 14. Remove two engine support mount attaching bolts. 15. Remove four lefthand engine support attaching bolts, then remove the engine support. 16. Position suitable drain pan, then remove remaining transaxle side pan attaching bolts and remove pan. 17. Using suitable screwdriver, place manual shift shaft in Park position. 18. Disconnect upper bulkhead electrical connector wiring retainer clip from valve body. 19. Disconnect electrical connectors 20. Remove valve body attaching bolts, then disengage linkage and remove valve body. NOTE: Do not remove oil pump cover attaching bolts. INSTALLATION 1. Install new pump and valve body to chain cover gasket. 2. Slide pump and valve body onto pump shaft. 3. Rotate pump and valve body assembly toward dash panel, then engage manual valve link with manual valve. 4. Slightly rotate pump and valve body assembly to engage oil pump shaft splines with oil pump rotor splines. Valve body should slide flush with chain cover. A suitable 7/8 inch deep well socket on crankshaft pulley may be required for complete engagement. 5. On models less anti-skid, if engagement is not as indicated in step 4, proceed as follows: a. Remove manual valve from valve body. b. Rotate assembly to allow full engagement, up to 360° . c. After full engagement, return assembly to installed position, then install manual valve. Zoom Sized for Print Oil Pump And Valve Body Bolt Tightening Sequence

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2000 Chevy Truck S10/T10 Blazer Transfer Case Removal And Installation Manual

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Filed Under (Chevy Manuals) by admin on 18-05-2011

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Removal Procedure 1. Raise the vehicle. Refer to Vehicle Lifting. 2. Remove the front propeller shaft. Refer to Propeller Shaft Replacement- Front. 3. Remove the rear propeller shaft. Refer to Propeller Shaft Replacement-Rear. 4. Remove the vent hose from the transfer case. 5. Disconnect the vehicle speed sensor electrical connectors. 6. Remove the electrical connectors from the transfer case motor/encoder. 9. If equipped with a manual transmission, remove the bolt securing the left side support brace to the transmission. 10. If equipped with a manual transmission, remove the bolt and stud securing the left side support brace to the transfer case 11. If equipped with a manual transmission, remove the two bolts securing the right side support brace to the transmission and transfer case. 12. For vehicles equipped with a manual transmission, remove the six nuts securing the transfer case and bracket to the transmission 13. Remove the transfer case. * Start by pulling the transfer case straight back from the transmission. * After the transfer case is pulled out from the transmission turn and lower the transfer case. 14. For vehicles equipped with a automatic transmission, remove the six nuts securing the transfer case and bracket to the transmission adapter. 15. Remove the transfer case. * Start by pulling the transfer case straight back from the transmission. * After the transfer case is pulled out from the transmission turn and lower the transfer case. 16. Remove and discard the gasket. Installation Procedure 1. Install a new gasket to the transmission. Use sealer GM P/N 12346004 in order to hold the gasket in place. 2. Raise and position the transfer case to the vehicle Notice: Refer to Fastener Notice in Service Precautions. 3. For vehicles equipped with a automatic transmission, install the six nuts securing the transfer case and bracket to the transmission adapter. * Tighten the nuts to 47 Nm (35 lb ft) . 4. For vehicles equipped with a manual transmission, install the six nuts securing the transfer case and bracket to the transmission. * Tighten the nuts to 47 Nm (35 lb ft)

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Acura MDX Torque Converter Shudder or Vibration Between 35 and 40 MPH Repair Manual

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Filed Under (Acura Manuals) by admin on 24-11-2011

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1. To confirm the client’s complaint, test-drive the vehicle on a smooth road, preferably with a slight incline. Set the cruise control between 35 and 40 mph, and monitor the engine rpm using the vehicle’s tachometer, or use the HDS to take a snapshot of the engine rpm. 2. If the engine speed fluctuates several hundred rpm while maintaining a constant vehicle speed, disconnect the EGR valve and retest the vehicle. •If the fluctuation is gone, refer to the EGR troubleshooting in the service manual. •If the engine rpm still fluctuates, and the transmission does not have any other symptoms (shifting problems, slipping, transmission DTCs) go to step 3. 3. Drain the transmission fluid, then strain it through a paint strainer. •If you find little or no contamination in the strainer, the ATF is OK, even if it smells burnt, is discolored, and/or the magnetic drain plug has small chips, flakes, or metal fuzz on it. Go to REPAIR PROCEDURE A . •If you find large amounts of contamination (pieces of metal or friction material) in the strainer, go to REPAIR PROCEDURE B . REPAIR PROCEDURE A 1. Remove the torque converter: •Refer to page 14-203 of the 2003-04 MDX Service Manual , or •Online, enter keyword A/T REM , and select A/T Removal from the list. 2. Install the torque converter: •Refer to page 14-215 of the 2003-04 MDX Service Manual , or •Online, enter keyword A/T INSTALL , and select A/T Installation from the list. 3. Update the PGM-FI software using HDS version 1.018.016 or later (see SOFTWARE INFORMATION ). Refer to service bulletin 01-026, Updating the ECM/PCM . 4. Do the idle learn procedure: •Make sure all electrical items (A/C, audio unit, defogger, lights, etc.) are off. •Start the engine, and let it run until it reaches its normal operating temperature (cooling fan cycles twice). •Let the engine idle with the throttle fully closed for 10 minutes. REPAIR PROCEDURE B Follow the IN-WARRANTY EXCHANGE steps in service bulletin 90-009, Automatic Transmission In- Warranty Exchange Program , to order a remanufactured A/T, replace the failed A/T, and return the failed A/T core. 1. Remove the transmission: •Refer to page 14-203 of the 2003-04 MDX Service Manual , or •Online, enter keyword A/T REM , and select A/T Removal from the list. 2. Clean the transmission cooler. Refer to service bulletin 89-015, ATF Cooler Cleaner . 3. Install a remanufactured transmission: •Refer to page 14-215 of the 2003-04 MDX Service Manual , or •Online, enter keyword A/T INSTALL , and select A/T Installation from the list. 4. Update the PGM-FI software using HDS version 1.018.016 or later (see SOFTWARE INFORMATION ). Refer to service bulletin 01-026, Updating the ECM/PCM . 5. Do the idle learn procedure: •Make sure all electrical items (A/C, audio unit, defogger, lights, etc.) are turned off. •Start the engine and let it run until it reaches its normal operating temperature (cooling fan cycles twice). •Let the engine idle with the throttle fully closed for 10 minutes

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TOYOTA HILUX VEHICLES FOR FITMENT OF SIBS ONTO INSTALLATION AND SERVICE MANUAL

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Filed Under (Toyota Manuals) by admin on 28-10-2011

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inspection and Pre-Installation Check Remove the parts from their packaging and carefully check that the kit contains all the parts listed on the delivery document. Familiarize yourself with each part and learn where it goes. Keep the parts clean at all times. WARNING A SIBS® unit must not be contaminated with any external matter that may adversely affect its operation and reliability Suggestions: • Inspect each brake and supplied items against the packing list included in the shipment. • Ensure all items are included as described. • Ensure all components remain in their original packaging until required for assembly. • Thoroughly read the Service Manual. Familiarize yourself with the tools required and prepare them for use; familiarize yourself with the parts of the brake and the process required for fitting each brake and control system. • Ensure complete cleanliness of all brake components and the working environment around the vehicle. • Ensure no contamination of the brake assemblies occurs during installation. • Follow the points in the manual as described; if you are not sure – check the Manual. • Place each brake close to the vehicle adjacent to the axle where the brake is to be fitted, ensuring that they cannot by contaminated by any foreign material. Preparation Make sure all the tools, equipment and brake components are readily available. Before starting installation, check that: 1. the battery is disconnected 2. the vehicle is standing safely on a hoist 3. the original Toyota brakes have been removed (refer to Toyota manual): a. remove rear axle shaft assemblies b. if fitting fronts, remove the front steering knuckle assemblies 4. the handbrake cable and lever have been removed 5. the required amount of SIBS® fluid is available 6. an empty drain pan is available

Single Speed Axle Service Manual

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Filed Under (More Manuals) by admin on 27-05-2012

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Figure 1-1 Spicer axles are identified with a manufacturing date and complete part numbers stamped on the right- hand tube. The part number may also appear on a metal tag attached to the cover plate by the cover screws, depending upon the requirements of the vehicle manufacturer. The part number, consisting of six digits reading from left to right, is the basic number for identifying the particular axle assembly. The seventh digit following the dash will identify ratio, differential, and end yoke options used in the assembly. The next group of numbers is the manufacturing date of the axle and is interpreted as follows. The first number is the month, the second number is the day of the month, the third number is the year, the fourth is the line that built the axle, and the letter is the shift. NOTE It is recommended that when referring to the axle, the complete part number and build date be obtained. To do this, it may be necessary to wipe or scrape off dirt, etc., from the axle housing. If the axle is unique on design such that the unit cannot be identified in the standard manner as described above, refer to the vehicle manufacturer’s service and/or parts manual for proper identification. SERVICING COMPONENTS NOT COVERED IN THIS MANUAL Service procedures for some components may not be covered in this manual because they are unique to the vehicle application. Refer to the vehicle manufacturer’s service manual for servicing those components. (e.g. brakes, hubs, rotors, and wheel end components). VEHICLE STORAGE OR PROLONGED INOPERATION If the vehicle has not been operated on a regular daily basis, it is recommended that the vehicle be operated at least once every two weeks. The vehicle should be moved far enough to cause the drivetrain components to make several complete revolutions. This procedure will help assure that all internal components receive adequate amount of lubrication to help reduce component deterioration caused by an undesirable environment (e.g. high humidity).

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