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1998-2003 FORD ENGINE 7.3L DIESEL DI HIGH PRESSURE OIL PUMP LEAK REPAIR MANUAL

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Filed Under (Ford Manuals) by admin on 19-02-2012

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ENGINE 7.3L DIESEL DI HIGH PRESSURE OIL PUMP LEAK ACTION sensor electrical connector. High pressure oil pump leaks at the outlet fittings b. Remove the exhaust back pressure sensor. and/or end plug can be serviced without removing the pump assembly. Replace the O-rings on the 3. Remove the high pressure oil pump reservoir. fittings and the end plug using Kit 2C3Z-9G804-AA. For additional information, refer to Section All three (3) O-rings should be replaced. Apply 303-04 in the appropriate Workshop Manual. liquid thread sealer (included in the kit) prior to WARNING reinstallation. Refer to the following Service Procedure for details. SMOKING OR OPEN FLAME OF ANY TYPE MUST NOT BE PRESENT WHEN WORKING SERVICE PROCEDURE NEAR FUEL VAPOR. NOTE CAUTION BEFORE PERFORMING THE REPAIR THE FUEL SYSTEM CONTAINS PRESSURIZED PROCEDURE, MAKE SURE THAT THE CAUSE FUEL AFTER THE VEHICLE IS SHUT DOWN OF THE LEAK IS CLEARLY ESTABLISHED. AND WILL MAINTAIN THIS PRESSURE FOR A LONG PERIOD OF TIME. NOTE FOR E-SERIES AND F650/750 VEHICLES, 4. Open the fuel/water separator drain valve to FOLLOW THE PROPER HIGH PRESSURE OIL release fuel pressure. Completely drain the fuel PUMP ACCESS PROCEDURE IN THIS filter/water separator assembly. DOCUMENT FOR ACCESS TO THE HIGH 5. Disconnect the fuel supply and fuel return lines PRESSURE OIL PUMP. from the fuel filter/water separator. NOTE 6. Disconnect the two (2) cylinder head fuel FOR SUPER DUTY AND EXCURSION, PROCEED supply lines from the fuel filter/water separator

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Ford V8 Engines Performer RPM Hydraulic Roller Camshaft INSTALLATION INSTRUCTIONS

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Filed Under (Ford Manuals) by admin on 01-01-2012

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Disconnect the battery. 2. Drain radiator coolant. Drain plug will normally be located on lower right or left side of the radiator facing the engine. 3. Remove radiator and air conditioning condenser if so equipped. In some cases, the front grill may have to be removed. Measure distance from front cover to grill or brackets that may interfere with camshaft against the length of the camshaft. 4. Remove the gas cap to relieve pressure. Disconnect fuel line and plug. Replace gas cap. 5. Disconnect all linkage from carburetor such as throttle, throttle springs, transmission, cruise control and automatic choke. 6. Tag and remove coil wires and sensor wires. 7. Tag and remove vacuum lines. 8. Remove valve covers. 9. Remove distributor cap and wires, rotate engine until rotor points towards number 1 terminal in cap and pointer on front cover is on top dead center (TDC) and remove distributor. (see Fig. 1) Note: Mark the approximate position of the distributor housing in relation to the manifold to assist in getting the distributor properly located during re-installation. 10. Remove carburetor and intake manifold. Remove and discard intake manifold gasket. 11. Remove rocker arms and pushrods. CAUTION: If your engine has non-adjustable rocker arms (1969-1/2 or later), you must install screw-in studs and high performance •VALVE SPRINGS CAUTION: WARNINGS ABOUT YOUR WARRANTY In order for this Performer RPM roller cam to be covered under ANY WARRANTY, you MUST use the correct Valve Springs. Failure to install the correct valve springs may cause lifters not to follow the cam lobes and damage engine parts. This camshaft is designed to function with valve springs that have a closed pressure of 110 lbs, open pressure of 320 lbs and a lift of .575″. Special H.P. retainers may be necessary with your installation for proper spring height. Do not use rotator type valve springs or retainers for this application. Note: Edelbrock Sure Seat Valve Springs #5762 are not recommended.  IMPORTANT NOTES AFFECTING YOUR WARRANTY CAM LOBE DAMAGE – Cam lobe wear is almost non-existent unless mismatched parts are used or installation of the cam and lifters is done improperly. Cam damage can result from the timing gear loosening due to improper torque on bolts. Bolts holding gear to camshaft should be torqued carefully and a locking compound applied to threads of bolts. Before installing your new Performer-RPM roller camshaft, check the gear drive on the distributor and oil pump for any signs of wear. If worn, be sure to replace with a new gear or you may wear out your camshaft prematurely. High-pressure oil pumps are not recommended with Performer RPM roller camshafts. Edelbrock camshafts are designed to use with Edelbrock timing chains.  CAM GEARS AND CAMSHAFT END PLAY- If cam gear becomes loose, the cam will slide back in the block, causing the lifters to hit the lobes next to them and also the cam bearing journals. If the engine is run after this happens, the bottom of the lifters and the sides of the lobes will become damaged. See Installation Instructions section for end play specifications.  LIFTERS Edelbrock offers a retrofit roller lifter kit for engines not originally equipped with roller lifters. Use part #97453. To install your roller lifters, use fresh clean oil on the lifter and the lifter bore just prior to installing. The guide bar (high side of tappet) must face the opposite side of block. See roller lifter instructions for additional information. ( Note: 289-302 engines require removal of the cylinder heads to provide enough clearance to install roller lifters, which are taller than standard hydraulic lifters.)  PUSHRODS AND ROCKER ARMS High performance pushrods, roller rocker arms and rocker studs are recommended for this installation. After the cam is installed and timed correctly (see Figure 2), it will be necessary to check each pushrod for correct lifter preload. INSTALLATION INSTRUCTIONS 1. Check lifters as covered in Lifters section. Coat cam lobes with fresh clean oil. Lube distributor drive of cam with assembly lube (supplied). 2. Install new camshaft. Re-install thrust plate with new sprockets and timing chain with timing marks lined up as recommended by factory specifications (See Figure 2). Reinstall the fuel pump eccentric before installing sprocket bolt and washer

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fuel vapor separator ford 9b328