scion xb manual 2005

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2005 TOYOTA SCION XB LSD INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 14-02-2011

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INSTALLATION INTRODUCTION 1. REMOVING THE FENDER AND DOORS FROM THE A-PILLAR AND DISCONNECTING THE WIRE HARNESS @ THE DOOR JAM 2. REMOVING THE EXISTING DOOR HINGES FROM THE DOORS; TOP AND BOTTOM. 3. MODIFYING THE INTERNAL FENDER AREAS FOR THE HINGE CLEARANCE. 4. MODIFYING THE ELECTRICAL HARNESS. 5. HANGING AND ALIGNING THE VEHICLE DOORS. 6. INSTALLING THE FENDER AND CHECKING FOR CLEARANCE. 7. REMOVE FENDER AND ROUTING THE WIRING. 8. RE-INSTALL FENDER AND CHECK FOR CLEARANCE. 9. JOB COMPLETE! REMOVING THE O.E.M. DOOR AND O.E.M. HINGES 1a. Open the door and locate the door hinges ( Photo 1 ). 1b. Un-bolt the four bolts that mount the O.E.M. hinges (with the doors attached) and remove them completely off the A-Pillar. 1c. Remove the four bolts mounting the hinges to the door frame, removing the hinges DIS-ASSEMBLING THE SWING ARM FROM THE GROUND PLATE 2a. Your new LSD Door Hinges have come assembled. 2b. As identified in ( Photo 2 ), disassemble the swing arm from the ground plate. Un-bolt all four mounting bolts or allen-heads and remove completely, detaching the swing arm from the ground plate. 2c. Place the four mounting bolts in an area where they will not be lost MODIFYING THE CHASSIS WIRING HARNESS IMPORTANT NOTE: Prior to beginning extending the wiring harness from the A-pillar, each individual wire needs to be cut one at a time. Each wire that is cut, has to be staggered (See 4g) from the previous cut wire. By doing this, you will eliminate, when wrapping all the wires, one large taped ball. 3a. If the wiring harness comes equipped with an insulation cover, this will need to be r emoved. STEPS 3b thru 3f are for REFERENCE ONLY (using the white wire as reference) 3b. Isolate a single wire ( Photo 3 ). Start the first cut on the white wire approximately 3″ from the door frame. 3c. Cut the wire sheath (coming from door frame) back approximately 1/4″ ( Photo 4 ). Twist the end tight. 3d. Cut the wire sheath (from kit supplied white wire) back approximately 1/4″. Twist the end tight. 3e. Using the kit supplied heat shrink connector ends, insert the wire ends into the connector, one from each end ( Photo 5 ). 3f. Using the heat gun, shrink wrap the connector ends to securely mate with the wire

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2005 scion xb repair manual download

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