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TOYOTA TO CHEVY AND BUICK ENGINE – TURBO CHARGED INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 20-09-2011

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INSTALLATION INSTRUCTIONS: 1. Install the pilot bushing into the engine crank. 2. Bolt the flywheel to the engine crank using special flywheel bolts. 3. Assemble the clutch assembly and special disc to the flywheel using special clutch bolts. 4. Assemble the clutch release arm to the inside ball pivot of the bellhousing. 5. Bolt the slave cylinder to the outside of the bellhousing. 6. Test fit the bellhousing assembly over the clutch assembly and onto the engine block. 7. Place the N1430 release bearing onto the clutch arm fork. 8. Adjust the length of the slave cylinder push rod to a length that provides a minimum of 1/8″ clearance between the release bearing face and clutch fingers. 9. This test fit over the clutch assembly is primarily done for establishing the push rod length. If this procedure is eliminated, you will not have any visual inspection for verifying the push rod adjustment. 10. Remove the bellhousing assembly from the engine. 11. Bolt the bellhousing to the front of your Toyota 5 speed transmission using the original bolts. Make sure that the two dowel pins installed in the face of the 5 speed transmission are properly fitted to the Advance Adapter bellhousing. 12. Slide the new release bearing onto the Toyota bearing retainer. Make sure that there is grease in the internal cavity of the release bearing. Most new bearings are pre-lubricated. 13. With all the components in position, you can now bolt the new bellhousing assembly onto the engine block. We have provided six (6) new socket head bolts, 3/8″-16 x 1-1/2″ long for this purpose. Make sure the engine dowel pins are properly aligned with the new bellhousing dowel pin holes. DO NOT FORCE THE BELLHOUSING ONTO THE ENGINE BLOCK. Some applications may require the tip of the input shaft to be modified slightly. The bellhousing must fit evenly to the engine block. 14. With the bellhousing now in position and the slave cylinder push rod installed, you should be able to verify the clearance between the release bearing & clutch fingers. The lever should have movement of approximately 1/8″ to 1/4″. CAUTION : If you have too much clearance, you will be utilizing too much of the slave cylinder stroke and could possibly prevent you from obtaining a full clutch release. A light duty return spring attached to the clutch release arm will prevent any premature contact of the release bearing with the clutch fingers. 15. The Toyota Land Cruiser slave cylinder will replace the original Toyota slave cylinder. The Toyota truck hydraulic slave cylinder line will have exactly the same fitting size as used on the Land Cruiser slave cylinder. 16. With the new slave cylinder installed, you can now bleed the slave cylinder installation by pumping up the slave cylinder pedal. Most installations are compatible with the original Toyota master cylinder. We have encountered a few installations that require changing of the Toyota master cylinder to a smaller 3/4″ piston. If you have any type of clutch difficulty related to full disengagement of the clutch assembly, contact Advance Adapters for any updated information.

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Burien Toyota 5SFE Turbo Installation Instructions

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Filed Under (Toyota Manuals) by admin on 17-06-2011

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The following parts are not required, but you may want to have on hand: 9 Fresh Toyota engine coolant 9 New engine oil (preferably synthetic) and new Toyota oil filter 9 New parts to perform a tune-up (spark plugs, distributor cap & rotor). If you do replace your plugs, you may want to use a colder plug to reduce the chance of detonation. 9 New Ignition wires, if your current wires are old 9 New Toyota fuel filter (since you’re replacing the expensive injectors) 9 Shorter oil filter union from Toyota (See step #11) 9 Tie-wraps to secure vacuum lines (See step #27) 9 Shielded audio cable (See step #26.b) 9 For automatic transmissions, consider replacing the transmission fluid with a good synthetic brand and installing an ATF cooler. Burien Toyota 5S-FE Turbocharger Installation Manual Page 2 of 20Kit Contents ¾ Toyomoto exhaust manifold ¾ Garrett TB0344 turbo (Exhaust manifold and turbo charger come attached) ¾ Intermediate pipe (‘S’ shaped pipe with blow off valve attached) ¾ Down pipe (‘J’ shaped pipe with 90° bend and exhaust flange, also has mount for oxygen sensor) ¾ Turbo intake pipe (Usually attached to turbo) ¾ 90º elbow with valve cover breather hose attached (Elbow used to mount air filter) ¾ K&N air filter ¾ HKS Racing Blow-off/Pop-off valve ¾ (4) 360cc Toyota Injectors ¾ Toyota Oil pan ¾ Toyota MAP Sensor ¾ All necessary hoses, clamps, nuts, bolts, fittings, studs, gaskets and such required to install the system.

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2005 TOYOTA AVALON TVIP V4 (REMOTE ENGINE STARTER) INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 26-03-2012

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TOYOTA AVALON 2005 – TVIP V4 (REMOTE ENGINE STARTER) Procedure Page 2 of 33 pages Issue: C 02/02/05 Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the “Accessory Installation Practices” document. This document covers such items as:- • Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, rechecking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Visassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Vehicle Disassembly. (a) Remove the negative battery cable. (Fig. 1-1) (1) Protect the fender before starting. (2) Do not touch the positive terminal with any tool removing the cable. (b) Remove the glove box under-dash cover. (Fig. 1-2) (c) Remove the passenger’s step cover. (Fig. 1-3) Fig. 1-1 10mm Wrench Negative Battery Cable Battery Step Cover Fig. 1-3 Nylon Panel Removal Tool Fig. 1-2 Under-Dash Cover Nylon Panel Removal Tool TOYOTA AVALON 2005 – TVIP V4 (REMOTE ENGINE STARTER) Procedure Page 3 of 33 pages Issue: C 02/02/05 (d) Remove the passenger’s cowl cover. (Fig. 1-4) (1) Remove one nut securing the cowl cover. (e) Remove one screw and one bolt from the glove box assembly. (Fig. 1-5) (f) Remove the glove box assembly. (Fig. 1-6) (1) Open the glove box door and remove three screws securing the glove box assembly. (2) Disconnect the trunk opener cancel switch from the glove box assembly if equipped. For vehicles with Smart Entry, the disassembly process ends on Step f. Go to Section 5. For vehicles without Smart Entry, continue the disassembly process. FOR VEHICLES WITHOUT SMART ENTRY SYSTEM ONLY. (Step g) NOTE: Do not perform this step if the vehicle has Smart Entry. (g) Remove the driver’s step cover. (Fig. 1-7) Screw Fig. 1-5 10mm Wrench, Phillips Screwdriver Bolt Glove Box Assembly Cowl Cover Fig. 1-4 Nut Fig. 1-6 Nylon Panel Removal Tool, Phillips Screwdriver Screws (x3) Glove Box Assembly Trunk Opener Cancel Switch Connector Fig. 1-7 Step Cover Nylon Panel Removal Tool
TOYOTA AVALON 2005 – TVIP V4 (REMOTE ENGINE STARTER) Procedure Page 4 of 33 pages Issue: C 02/02/05 FOR VEHICLES WITHOUT SMART ENTRY SYSTEM ONLY. (Steps h-l) NOTE: Do not perform this step if the vehicle has Smart Entry. (h) Remove the driver’s cowl cover. (Fig. 1-8) (1) Remove the one nut securing the cowl cover. (i) Remove the hood release cable. (Fig. 1-9) (1) Do not bend the hood release cable. (j) Open the screw cover on the lower dash cover. Insert the tip of a Nylon Panel Removal Tool in the upper slot to loosen it. (Fig. 1-9) (1) Remove one screw and one bolt securing the lower dash cover. (k) Remove the lower dash cover. (Fig. 1-10) (1) Disconnect the temperature sensor (connector and aspirator hose) from the lower dash cover if equipped. (l) Carefully remove the driver side airbag assembly. (Fig. 1-11) (1) Remove four bolts securing the driver side airbag assembly. (2) Be careful not to get cut by the sharp metal edges. (3) Do not disconnect the airbag assembly. (4) Use the empty V4 kit box to support the airbag assembly on the floor

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2001 Toyota Echo Transmission and Drivetrain Removal And Installation Manual

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Filed Under (Toyota Manuals) by admin on 10-03-2012

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REMOVAL 1. REMOVE HOOD HINT: At the time of installation, please refer to the following item. Adjust the hood. 2. REMOVE WIPER ARM HINT: At the time of installation, please refer to the following item. Adjust the installation position of the wiper arms 3. REMOVE RH AND LH COWL TOP VENTILATOR LOUVERS 4. REMOVE NO. 2 CYLINDER HEAD COVER Remove the 4 nuts and No. 2 cylinder head cover. Torque: 7.0 Nm (71 kgf-cm, 62 inch lbs.) 5. REMOVE BATTERY AND AIR CLEANER CASE ASSEMBLY WITH AIR HOSE 6. DISCONNECT WIRE HARNESS FROM TRANSAXLE Remove the set bolt of the wire harness clamp. 7. DISCONNECT CONTROL CABLE a. Remove the 2 clips and washers. b. Remove the 2 clips and disconnect the control cables from the transaxle. 8. DISCONNECT CLUTCH RELEASE CYLINDER a. Remove the set bolt of the clutch line. Torque: 4.9 Nm (50 kgf-cm, 43 inch lbs.) b. Remove the 2 set bolts of the clutch release cylinder. Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.) 9. DISCONNECT GROUND CABLE Remove the set bolt of the ground cable from the engine left mounting bracket. 10. DISCONNECT BACK-UP LIGHT SWITCH AND VEHICLE SPEED SENSOR CONNECTORS 11. REMOVE 2 TRANSAXLE UPPER SIDE MOUNTING BOLTS Torque: 33 Nm (340 kgf-cm, 25 ft. lbs.) 12. REMOVE STARTER SET BOLT Torque: 39 Nm (400 kgf-cm, 29 ft. lbs.) 13. ATTACH ENGINE SLING DEVICE TO ENGINE HANGER Zoom Sized for Print Zoom Sized for Print Zoom Sized for Print a. Remove the bolt. b. Install the 2 No. 1 engine hangers with the bolts in the correct direction. Parts No.: No. 1 engine hanger: 12281-21010 Bolt: 91642-81025 Torque: 40 Nm (400 kgf-cm, 29 ft. lbs.) c. Attach the engine chain hoist to the engine hangers. CAUTION: Do not attempt to hang the engine by hooking the chain to any other part. 14. RAISE VEHICLE CAUTION: Make sure that the vehicle is securely supported. 15. REMOVE LH ENGINE UNDER COVER 16. DRAIN TRANSAXLE OIL Oil grade: API GL-4 or GL-5 Viscosity: SAE 75W-90 Capacity: 1.9 liters (2.0 US qts, 1.7 Imp. qts) Torque: 39 Nm (400 kgf-cm, 29 ft. lbs.) 17. REMOVE RH AND LH FRONT DRIVE SHAFTS 18. REMOVE SUSPENSION MEMBER a. Remove the 2 set nuts and bolt of the engine rear mounting insulator from the suspension member. b. Disconnect the sliding yoke. c. Power steering: Disconnect the pressure feed and return tubes. d. Power steering: Disconnect the tube clamp

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Installation of the Smitty 5-speed Toyota Kit

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Filed Under (Toyota Manuals) by admin on 25-10-2011

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Toyota pilot bearing: Toyota uses a ball pilot bearing which is a very accurate fit on the end of the pilot shaft. I had to sand my pilot shaft down slightly with wet/dry paper to get the bearing to be other than a force fit. You need a sliding fit for installation of the trans in the car. Pilot Tool adjustment: I believe it is necessary, or desirable at least, to tighten up the accuracy of the supplied plastic pilot tool to make sure the nose of the first-motion shaft will slide into the Toyota pilot bearing during installation of the trans. I wrapped the pilot tool with enough electrical tape so it was a perfect fit on both the pilot bearing and the clutch disc splines. 1 layer of tape around the contour of the splines did the trick. Smitty supplies an aluminum ring which holds the Toyota pilot bearing into the Healey flywheel. I used a vise to press the bearing into the ring, and a large 1-5/16 socket as a tool to hammer this into the recess in the flywheel. This was easy if you’re careful. Your lead hammer makes a dandy driver for this. Toyota Trans install: The shop manuals warn against tilting the engine into the radiator. Mine has the 6- bladed fan about 1/2″ back from the radiator and during this process it never came close to the radiator. If you have the block between the valve cover and the firewall, minor or no jacking of the engine should be necessary in order to get the Toyota trans in place. Position your trans jack or floor jack in the middle of the hole and place the Toyota trans on top of it. Lower enough to get the bell housing through the opening, then raise it back up to where the bolt holes align. Observe parallelism between the bell housing and engine flange. I believe the limiting factor here is the alignment of the Toyota pilot shaft with the pilot bearing–I believe this is at least as accurate as anything to do with the dowel bolts.

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TOYOTA STARLET GT TURBO/ GLANZA Specifications

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Filed Under (Toyota Manuals) by admin on 17-09-2011

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Car Toyota Starlet GT Turbo Engine 4E-FTE L4 1331cc EFI DOHC 16valve Aspiration Toyota ct-9 Turbocharger (CT-9A) Output 133hp @ 6400rpm (100kw @6400rpm) Torque 16.0kgm @ 4800rpm (157Nm @ 4800rpm) 0-100 km/h (0- 60 mph) 6.9 Seconds Redline 7200 rpm Boost Settings (Dual-mode Turbo) 0.40bar (@6psi) @ LO setting – 0.65bar (@9.5psi) @ HI setting Dry Weight 830 kg Transmission/ Axle C52 -522 LSD C52 -523 Compression Ratio 8.2:1 Bore & Stroke 74 x 77.4 Injectors 4 x 295cc/min Turbo Model CT-9 Factory Boost 0.40bar(5psi)Lo – 0.65bar(9psi)Hi All text/images including any related copyrights in this document belong to their respective owner. Generated with 2PDFFromps ( http://s0nic.net ), free pdf creator. 3.0 Service/Maintenance Guide Engine Oil Castrol Formula R Synthetic 10W-60 : 5000km intervals Oil Filter TRD (Toyota Race Development) Sports oil filter : 5000km intervals – Product code # 90915-SP000 Transmission Fluid/ Oil Castrol Syntax 75W/90 Synthetic Manual transmission fluid : 10000km intervals Brake and Clutch Fluid Castrol Super Disc DOT 5.1 Brake fluid : 2000km / annual intervals Fuel Filter OEM (Toyota) standard replacement part # 23300- 19245 : 10000km intervals Air Filter Element OEM Toyota (# 17801 – 11050) : Replace with K&N OEM re-usable Replacement product # 33-2634 (if you dont want pod modification) : at 20000km intervals – K&N re-usable pod filter (filter charge option) Product # FC-0183 Clean ever 20000km with K&N cleaning kit product # 99-5000 Turbocharger Oil Feed Pipe Clean out at 10000km intervals Engine Coolant (Radiator) Castrol Engine Coolant : Replace at 10000km intervals Spark Plugs and Leads NGK “BKR-6EP” Laser Platinum plugs – Magnecor 48326 8mm Leads : Check / replace plugs at 10000km intervals

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1994 Toyota Camry DX TIMING BELT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 22-01-2012

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Removal 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower vehicle. 2. On MR2, remove right hood side panel and cruise control actuator. Remove right rear wheel. On Celica and Camry, remove alternator from engine and secure out of way. On Camry, remove coolant reservoir tank if it interferes with timing belt removal. Remove engine control (torque) rod from front of engine. 3. On all models, remove accessory drive belts. Using floor jack, slightly raise engine to remove weight from right (timing belt side) engine mount at timing belt cover. 4. Remove right (timing belt side) engine mount and bracket from front of engine. Remove spark plugs. Remove No. 2 timing belt cover and gaskets. See Fig. 1 . 5. Rotate crankshaft clockwise so cylinder No. 1 is at TDC on compression stroke. Cylinder No. 1 is front cylinder at timing belt end of engine. 6. Ensure timing mark on crankshaft pulley aligns with “0″ mark on No. 1 timing belt cover. Ensure hole in camshaft sprocket aligns with alignment mark on camshaft bearing cap. See Fig. 2 . If hole in camshaft sprocket is not aligned with alignment mark, rotate crankshaft clockwise one full revolution. 7. Loosen No. 1 idler pulley bolt. See Fig. 1 . Move No. 1 idler pulley outward, away from timing belt as far as possible. Temporarily retighten No. 1 idler pulley bolt. Remove timing belt from camshaft sprocket. 8. Using Pulley Holder (SST 09213-54015) or equivalent, hold crankshaft pulley. Remove crankshaft pulley bolt. 9. Using gear puller, remove crankshaft pulley. Remove No. 1 timing belt cover and gasket. Note direction of timing belt guide installation. See Fig. 1 . Remove timing belt guide. 10. Loosen No. 1 idler pulley bolt. See Fig. 1 . Remove timing belt from crankshaft sprocket. Remove idler pulleys (if necessary).

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Rotary Fuel Pumps Timing to engine steps

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Filed Under (Toyota Manuals) by admin on 12-04-2012

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SMALL | MEDIUM | LARGE Previous Next Fuel Injection Pump (Distributor Type) The fuel injection pumps, Bosch® VE, Lucas CAV DPA, Stanadyne DB4, Lucas CAV DPS, and Delphi DP210, are rotary distributor pumps. These pumps perform the four basic functions of: 1. Producing the high fuel pressure required for injection 2. Metering the exact amount of fuel for each injection cycle 3. Distributing the high-pressure, metered fuel to each cylinder at the precise time 4. Varying the timing relative to engine speed. SMALL | MEDIUM | LARGE Previous Next Distributor-Type Pump Governor Balance between the governor flyweights and control lever position controls the metering of the amount of fuel to be injected. The fuel injection pump governor performance and setting can affect engine power. Special equipment and qualified personnel are required to verify governor performance. If the seals are broken on the external Bosch® VE adjustment screw, the fuel rate can, perhaps, be out of adjustment The Lucas CAV DPA/DPS fuel injection pump uses a coded spring connection to change the governor setting. Incorrect connection of the governor spring can affect performance. Adjustments and rating changes are described in the Master Repair Manual, Injector Pumps and Injectors, Manual Shutdown Levers Both fuel injection pumps are equipped with mechanical shutdown levers. These levers are spring-loaded in the run position. Not all applications will use these manual shutdown controls and there will be no cable or rod connected to the lever. NOTE: Partial actuation of the mechanical shutdown levers will affect fuel flow and engine power. SMALL | MEDIUM | LARGE Previous Next Advance Timing Mechanism Regulated pressure produced by a vane supply pump in both fuel injection pumps is used to advance the timing as the engine speed increases. A return spring is used to retard the timing as the engine speed is reduced. If a spring breaks, the timing will go to the advance position, resulting in torque loss, fuel knock, and possible engine overheating. Retarded (late) timing will result in torque loss, high fuel consumption, and white to black smoke. SMALL | MEDIUM | LARGE Previous Next The Lucas CAV DPA/DPS advance timing mechanism uses a check ball in the circuit which, if omitted during assembly, will result in no timing advance. If the fuel injection pump has been replaced or the mechanism has been removed to fix a leak, the problem can be that the check ball is missing

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TOYOTA BLOCK HEATER APPLICATION INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 20-06-2011

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Remove oxygen sensor wire connector & clamp. Remove exhaust manifold & drain coolant. Remove installation hole cover & 2 studs. Remove original silicone sealant from hole. Clean hole surfaces. Secure heater in position with the bracket, bolts & lock washers provided. Connect cordset. Route cordset through opening between right side of bumper & engine under-cover. For Avalon, route cordset through opening beside right side of radiator and under right headlight. Secure cordset to the A/C suction pipe. Replace engine components removed earlier. Refill coolant, run engine & check for leakage & coolant level. 3 AVALON 2005- 2010 2GR-FE PU140-00900 PU140- 03571 Rear, L.H.S. (hole direction pointing to front) Route cord up. Tie the cord to the lower heater hose outlet. Route the cord to left side of engine. Tie the cord to the main harness besides the fuse box. Remove front radiator plastic cover. Route the cord down on left side of battery and tie the cord to the left side of radiator coolant fan harness at the front bottom of the battery. Route the cord to the front and tie to the front grille. 11 1983- 86 2SE C0140-00123* C0140- 00069 Front L.H.S. 2nd from transmission 6 1987- 91 3S-FE C0140-00134* C0140- 00070 Rear 2nd from right 12 1988- 91 2V-ZFE C0140-00110* C0140- 00767 Front centre. Loosen union bolt of water outlet five revolutions before refilling coolant. Tighten after coolant fill. 12 1992- 93 3VZ-FE C0140-01141* C0140- 00903 Front 1st from left. Remove exhaust manifold; remove exhaust pipe if necessary. Route cordset towards the left side of engine compartment. 6 1992- 2001 5S-FE C0140-01123* C0140- 02899 Front, 2nd from left. Remove exhaust manifold. For models prior to 1994 model year, remove upper exhaust manifold heat shield only. Route cordset towards left side of engine compartment. 12 CAMRY 1994- 2006 IMZ-FE C0140-00644* C0140- 02897 Front, R.H.S. Remove oxygen sensor wire connector & clamp. Remove exhaust manifold & drain coolant. Remove installation hole cover & 2 studs. Remove original silicone sealant from hole. Clean hole surfaces. Secure heater in position with the bracket, bolts & lock washers provided. Connect cordset. Route cordset through opening between right side of bumper & engine under-cover. For Avalon, route cordset through opening beside right side of radiator and under right headlight. Secure cordset to the A/C suction pipe. Replace engine components removed earlier. Refill coolant, run engine & check for leakage & coolant level

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2007 TOYOTA TUNDRA SUPERCHARGER FIT KIT INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 20-03-2012

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1. Installation Review and Vehicle Preparation. (a) Review the entire instruction instructions provided before beginning the installation (b) Review the parts list/kit contents to ensure that all parts are present before beginning the installation. If any items are missing contact Technical Support at (800) 688-5912 before proceeding. (c) Remove any low-octane fuel from the vehicle. Ensure that ONLY 91 octane or higher unleaded gasoline is used. (d) Place the vehicle onto vehicle hoist. (e) Protect the vehicle with protection blankets over the fenders and front of the vehicle. (f) Disconnect and remove the battery. (g) When draining the cooling system into a clean container in Step 3, save this coolant as it will be reused. CAUTION: To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot. Thermal expansion will cause the hot engine coolant and steam to blow out from the radiator. (h) All parts that are removed and not reused should be saved for the customer, i.e., “discard” means to save for the customer 2. Cover Removal. (a) Remove the engine V-bank cover by Lifting the front of the cover and pulling away from the firewall (Fig 2-1). Discard these parts. (b) If installed, remove the No. 1 engine under cover (Fig 2-2) by removing the 3 screws and 5 bolts. Save these parts for reuse. 3. Drain Engine Coolant. CAUTION: Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns. (a) Loosen the radiator drain cock plug (Fig. 3-1). (b) Remove the radiator cap. Then drain the coolant from the radiator into a clean container so it can be reused (Fig. 3-1). (c) Loosen the 2 cylinder block drain cock plugs (Fig.3-1). Then drain the coolant from the engine and save for reuse. (d) Tighten the 2 cylinder block drain cock plugs. Torque: 13 Nm (10 ft lbf) 4. Fan and Shroud Removal. (a) Remove the upper radiator hose. Mark the radiator end of this hose with a marker or tape. This hose will be re-installed inverted and the mark will help identify the ends. (b) Loosen the 4 nuts holding the fluid coupling fan (Figs. 4-1). (c) Remove the fan/generator V-rib belt. Discard this belt as it will be replaced by a new belt. (d) Disconnect the reservoir hose from the upper radiator tank. (e) For vehicles with Trailer Towing System: Detach the claw to open the No. 1 hose clamp on the side of the fan shroud (Fig 4-2). (f) Remove the 2 bolts holding the fan shroud (Figs 4-3). Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan. Retain these parts for reuse. Temporarily re-install the 4 nuts to keep the pulley in place (reference Fig 4-1). Do not tighten. CAUTION: Be careful not to damage the radiator core. It is helpful to protect the radiator core with a piece of cardboard to prevent damage during subsequent steps. 5. Air Cleaner Lower Box Replacement. (a) Remove the air cleaner hose by disconnecting the vacuum and ventilation hoses and loosening the 2 clamps. (Fig 5-1). Discard this hose and clamps

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