repair and service manual covers Toyota Corolla, all US and Canadian models, 2003-2005. (Note: this manual does NOT include information specific to XRS models).
Table of Contents
Introduction: About this manual | Introduction | Vehicle identification numbers | Maintenance techniques, tools and working facilities | Buying parts | Jacking and towing | Booster battery (jump) starting | Conversion factors | Automotive chemicals and lubricants | Safety first! | Troubleshooting
Toyota Corolla Installation Instructions BX3781 4 4 4. Just forward of the front tire underneath, using a 10MM socket, remove the two metric bolts (white arrows). Using a fl at screw driver, remove the push pin (gray arrow). Do this on both sides and set aside for later reinstallation. 5. Behind the fascia on the bottom of the bumper, are two push pins to remove from the fascia’s tabs. Remove with a fl at screw driver. Pull the fascia forward on both sides and set aside for later reinstallation. ‘ ‘ 7 7 7. Using a 14MM socket, remove the two bolts on each side of the bumper and take the bumper off. Set aside for later reinstallation. ‘ ‘ 5 5 ‘ ‘ 6. Remove the styrofoam. On the driver’s side only, using a fl at screw driver release the tabs from the top of the bumper and tie the wire loom up in the open area during baseplate installation. Remove the black shield on both sides. It will not be reinstalled. 8 8 ‘ ‘ 11. Slide the baseplate up between the frame rails, align with the existing hole on each side and clamp. 11 11 ‘ ‘ ‘ ‘ 10. Move the bracket out of the way by sliding it up. Measure 7″ up. Reroute the wire up and reattach the bracket so that the bottom of it is 7″ up. 9 9 ‘ ‘ + 9. On the driver’s side pull the wiring out of the existing hole. Drill a hole in the frame rail under but connected with the existing hole using the 1 1/4″ hole saw on both sides. This hole will allow the installer to insert the nut plates inside of the frame rail. 10 A 10A
INSTALLATION 1. INSTALL FRONT AXLE HUB BEARING 2. INSTALL FRONT DISC BRAKE DUST COVER (a) Install the disc brake dust cover to the steering knuckle with the 3 bolts. Torque: 8.3 N·m (85 kgf·cm, 73 in·lbf) 3. INSTALL FRONT AXLE HUB SUB-ASSEMBLY 4. INSTALL FRONT AXLE HUB HOLE SNAP RING Last Modified: 4-24-2008 5.1 A From: 200712 Model Year: 2009 Model: Corolla Doc ID: RM000001IWX00ZX Title: AXLE AND DIFFERENTIAL: FRONT AXLE HUB: INSTALLATION (2009 Corolla) (a) Using SST and a press, install a new front axle hub bearing to the steering knuckle. SST: 09950-60020 09951-00720 SST: 09950-70010 09951-07100 (a) Using SST and a press, install the front axle hub sub-assembly. SST: 09608-32010 SST: 09950-60010 09951-00600 SST: 09950-70010 09951-07100 5. INSTALL FRONT LOWER BALL JOINT 6. INSTALL FRONT AXLE ASSEMBLY 7. INSTALL FRONT LOWER SUSPENSION ARM 8. INSTALL TIE ROD END SUB-ASSEMBLY 9. INSTALL FRONT DISC 10. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 11. TEMPORARILY INSTALL FRONT AXLE HUB NUT (a) Using snap ring pliers, install a new front axle hub hole snap ring. (a) Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly. (b) Install the front axle assembly to the front shock absorber with the 2 bolts and the 2 nuts. Torque: 240 N·m (2448 kgf·cm, 176 ft·lbf) Be careful not to damage the drive shaft boot or speed sensor rotor. Page 2of 4