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Dodge Ram 1500 4wd Installation Instructions

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Filed Under (Dodge Manuals) by admin on 25-12-2011

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Step 1: (A) Position truck on a flat surface and lift vehicle by the frame so that the front wheels are off the ground using a floor jack and jack stands or a (2) two post lift if available. Next locate the torsion key at the rear of the torsion bar under the cab of the truck. (Insert A) Note: Prior to lifting the vehicle it is recommended that you measure the stock height of the vehicle so that you have a base line to gauge when you are adjusting the height of the vehicle. Measuring the vehicle from the bottom of the wheel to the lip of the fender as in (Insert B) is recommended. (B) Step 2: Remove the torsion key adjusting bolt completely. Using a ReadyLift® Torsion Bar Unloading Tool Part # 66-7822A, and the bracket supplied in the kit as shown in (Insert C) Compress the key so that you can remove the threaded part of the torsion adjuster. Releasing the tension on the unloading tool will now release the tension on the torsion bar. Slide torsion bar forward allowing the torsion key to be removed. As in (Insert D) Insert C Insert D Installation Instructions 02-05 Dodge Ram 1500 4wd (cont.) Step 3: Install the Forged torsion key and slide torsion bar back into position as in (Insert E) IMPORTANT! Make sure Torsion Bar is extended at least ¼inch through the Torsion Key. Apply pressure with Torsion Bar Unloading Tool to the torsion key, and create enough space to reinsert the torsion key keeper that the adjusting bolt threads into. Insert E Step 4: Reinstall the adjusting bolt, and adjust it so ¼” of bolt threads extend beyond torsion key keeper. IMPORTANT! – Each ¼” of adjustment on the bolt equals 1″ at the wheel. It is best to check ride height after this initial setting and adjust as needed. Step 5: Repeat steps 1 through 3 on the Passenger Side of the vehicle. Follow each step closely making sure to double check the torque on all fasteners. Measure the distance between the tires and fenders to make sure both sides of the truck are even. Step 6: Wheel Alignment; a Certified Alignment Technician that is experienced with lifted vehicles is recommended to perform the alignment. *It is recommended that you have your vehicle’s alignment checked whenever installing new tires. *It is also recommended that you adjust your headlights whenever your vehicle’s ride height is altered.

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1988-1996 TOYOTA PICK-UP LOWER CONTROL ARMS INSTALLATION MANUAL

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Filed Under (Toyota Manuals) by admin on 26-03-2012

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1) Park your truck on flat level surface. Chock the rear wheels. Loosen front lug nuts. Raise the front with a floo jack. Support the frame with jack stands. Remove front wheels. NOTE : ALWAYS USE JACK STANDS – NEVER RELY ON JACKS ONLY!! 2) Starting on the drivers side, locate the height adjusting bolt at the rear of the torsion bar. Measure and record the length of the threads exposed between the end of the adjusting bolt and jam nuts (Fig. A). Now make a mark at the front of the torsion bar, where it goes into the bracket bolted the lower control arm. Mark bath the bar and the bracket (Fig. B). This will index the bar into the correct position when installing. Fig. A Fig. B Note : Step #2 assumes torsion bars are in the factory position. 3) Loosen the height adjusting bolts until there is no longer any load on the torsion bars. 4) Remove the 2 bolts that hold the tensioncompression rod and sway bar end link bolts. 5) Now remove the two bolts on each arm that holds the torsion bar receiver to the back of the control arm. Slide the torsion bar and receiver back from the control arm. There is a wide spline on the torsion bar corresponding to the double width tooth on the torsion bar receiver. The receiver will not slide back onto the bar if the splines are not aligned properly. 6) Loosen and remove the 3 nuts and bolts that hold each ball joint to the lower control arms. 7) Remove the pivot bolts holding the lower control arm to the frame and remove control arm from truck. 8) Unbolt and remove original bump stops from factory arms and bolt them to you new DJM control arm. 9) Drill out the small hole on the end of the torsion bar receiver to 7/16″on both sides. This is to accept the 7/16″ x 5- 1/2″ bolt supplied. 10) Compare the new DJM control arms with the factory ones. Carefull note the diameter of the factory ball joint mounting holes. You will find either three 10mm hole used on most earlier models or larger 13mm holes on late models. If you factory arms have the 10mm holes continue to step # 10. If factory holes are 13mm it will be necessary to enlarge the holes with a 1/2″ drill bit(Fig. C). Fig. C 11) Mount the DJM control arms to the truck. Make sure the steering stops are facing the front of the truck. Insert the pivot bolts and install the washers and nuts. DO NOT TIGHTEN YET . 12) Bolt on the tensioncompression rods to the lower control arms. It mat be necessary to loosen the large nuts that hole the tensioncompression rods to the frame in order to rotate the rods to the proper angle to align bolts into control arms.

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2009 HONDA S2000 TRUNK SPOILER INSTALLATION INSTRUCTIONS

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Filed Under (Honda Manuals) by admin on 19-10-2011

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INSTALLATION 1. Wash and wax the area to be covered. Use a high-quality paste wax. Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 2. Inside the trunk lid, locate the identification hole on each side of the trunk lid. Center-punch each hole. 4. While wearing eye protection, drill an 8 mm hole through each center-punched mark: 5. Remove the red adhesive backings from the two marking washers, and attach them to the trunk spoiler over the two screw holes. IDENTIFICATION HOLE CENTER PUNCH TRUNK LID TRUNK SPOILER Remove the red adhesive backing. WHITE ADHESIVE BACKING 2 MARKING WASHERS SCREW HOLE TRUNK LID IDENTIFICATION HOLE CENTER PUNCH IDENTIFICATION HOLE CENTER PUNCH DRILL (First drill with a 3 mm drill bit, then use a 6 mm drill bit, and finish with an 8 mm drill bit.) 6. Remove the white adhesive backings from the marking washers. With the trunk lid closed, insert the studs from the trunk spoiler into the holes in the trunk lid. 7. Using the palm of your hand, press the trunk spoiler firmly against the trunk lid where the marking washers were attached. Apply pressure for about 30 seconds. BACK of TRUNK SPOILER •Start with a 3 mm drill bit, then use a 6 mm drill bit, and finish with an 8 mm drill bit. •Remove all burrs, and apply touch-up paint. Press here. 8. Slowly remove the trunk spoiler from the trunk lid. Check that the marking washers stay attached to the trunk lid

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2009 HONDA ACCORD TRUNK SPOILER (LOW) INSTALLATION INSTRUCTIONS

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Filed Under (Honda Manuals) by admin on 17-10-2011

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INSTALLATION NOTE: •Be careful not to damage the body paint finish. •This trunk spoiler kit should be installed only if the ambient air temperature is 15°C (60°F) or above. •Wash and wax the area to be covered with a high- quality paste wax. •To allow the adhesive to cure, do not wash the vehicle for 24 hours Installing the Trunk Spoiler 1. Open the trunk lid. Remove the trunk lid lining (twelve clips). 2. Attach the tape to the trunk lid as shown. 711502AE TRUNK LID TRUNK LID LINING 11 CLIPS CLIP 770404AB TRUNK LID TAPE 3. Close the trunk lid. Align template 1 with the rear “H” emblem and edge with the trunk lid. Tape template 1 to the trunk lid. Using a felt-tip pen, mark on the tape as shown. Remove template 1. 4. Position template 2 (portion A) with the center mark on the tape. Using a felt-tip pen, mark the tape at the notch as shown 5. Position template 2 (portion B) with marks on the tape as shown. Using a felt-tip pen, mark the tape at the notches as shown. 6. Position template 2 (portion C) with marks on the tape as shown. Using a felt-tip pen, mark the tape at the notches as shown. 712613CB TRUNK LID TEMPLATE 2 (PORTION B) TRUNK LID FELT-TIP PEN MARK TEMPLATE 2 (PORTION C) FELT-TIP PEN MARK TAPE 7. Center-punch the five marks on the tape. While wearing eye protection, first drill with a 3 mm drill bit and finish with a 8mm drill bit. Remove the tape. •To prevent drilling through the trunk lid, wrap the drill stop around the drill bit 10 mm away from the tip. •Remove all burrs and metal shavings, and apply touch-up paint to the edge of the hole you drilled. •Take care not to damage the wire harnesses when drilling the holes

2011- Present Chevy and GMC HD Truck Torsion Key Lift With Shock Extenders

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Filed Under (Chevy Manuals) by admin on 21-12-2011

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Lifting a vehicle does cause the center of gravity to rise and rollover may become easier, always avoid situations where a rollover may occur and always wear seat belts. Larger tires will cause braking performance to decrease. Mixing of brands and lift components is not recommended. 1. Park vehicle on level ground and take before measurements to use for reference when adjusting the height on the new keys. LF___ RF___ LR___ RR___ 2. Block the rear wheels and jack up the front of the vehicle and support with jack stands on the frame so the front wheels are off the ground. 3. Remove the front tire and wheel assemblies using 22mm socket. 4. Measure the torsion key adjuster bolts for reference points for later reinstallation. Left Side____ Right Side____ (Figure1) Figure1 Figure2 5. Remove the adjuster bolts from the torsion key keeper using 21mm socket and save for later reinstallation. (Figure 2) 6. Using the torsion key unload tool (figure3) or a ball joint press can also be used, (figure4) carefully unload the torsion key and remove the keeper.
Figure3 Figure4 7. Remove the keys from the torsion bars. Sometimes the keys rust weld to the bar the use of an air hammer and striking the back of the bar thru an access hole in the back of the torsion bar cross member. This usually breaks the bars free from the keys. 8. Install new keys onto the bars in the same location as the old ones were located on the bar. 9. Now that the suspension is unloaded the shock extenders will need to be installed. 10. Remove the lower shock bolt and nut using 21mm socket and 21mm wrench and save for reinstallation. Push the shock up out of the way and install shock extender. Use stock bolt to mount the extender to the control arm shock mount. (Figures 5 & 6)

2007 Toyota Tundra PRO STEP INSTALLATION INSTRUCTIONS

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Filed Under (Toyota Manuals) by admin on 20-05-2011

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2 Side Bar Kit – Kit 84801 Before Starting Installation 1. Carefully read all warnings and instructions completely before beginning. 2. Verify all parts have been received in this kit by checking the parts list at the end of this document. 3. Only install this kit on the vehicle for which it is specified. If anytime during the installation you encounter something different from what is outlined in the instructions, call technical support at (928) 636-3176. 4. Special tools needed: a. 17/64″ drill bit 5. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction. Engine Compartment 1. Disconnect both battery cables. Disconnect negative cable first, then positive cable. 2. Factory Side Bars a. Remove factory side bars if present. NOTE Kit parts are prefaced by the word kit and appear in bold print. NOTE If parts are missing from kit, please be prepared to provide the following information: 1. Name of purchase location 2. Bar Code on side of box 3. Date above bar code 4. Date inside box cover 5. Inspector # from inside box cover Positive Cable Negative Cable Prepare to Install Kit Drivers Side of Vehicle 1. Install kit brackets (body mounted). a. Install two kit brackets (body mounted) along driver side of vehicle using either two factory installed bolts per bracket,.or kit supplied 8mm bolts b. Repeat previous step on pass. side of vehicle. 2. Side Bars a. Insert kit sleeve into kit side bar (rear). Install kit bolt (7/16″ x 1″) and kit washer (7/16 USS flat) into kit sleeve . Underside of Body Kit Bracket Kit Side Bar (front) Short End Kit Side Bar (rear) Long End Side Bar (Passenger Side) Kit Sleeve 3 Side Bar Kit – Kit 84801 b. Install kit side bar (front) onto kit sleeve . Install kit bolt (7/16″ x 1″) and kit washer (3/8 USS flat) into kit sleeve . Install Side Bars on Vehicle 1. Install steps on vehicle a. Install the kit side bar assembly (driver) onto kit body brackets using four kit bolts (1/2″ X 1-1/ 4″), four kit washers (1/2″ flat), four kit sleeves (7/8″ OD), and four kit nuts (flange). Install the kit bolts into the outer holes in the kit body brackets . DO NOT TIGHTEN. NOTE The side bar can be installed in two positions. It can be installed so that the steps are flat or it can be installed with the steps slightly angled downward. Kit bolt (7/16″ x 1″), Kit Washer (3/8 USS flat ) Kit Body Bracket Outer Holes Kit Bolts (1/2 X1-1/4″) b. Determine desired position for the steps. Install four kit bolt (7/16″ x 3 1/2″), four kit washers (7/ 16″), and four kit nuts (flange nut) as indicated below. c. Tighten all mounting bolts on driver side of vehi- cle. d. Repeat for passenger side of vehicle. Install Step Pads on Side Bar 1. Step Pads a. Position kit step pads on center of kit side bar hoop . Ensure the kit step pad is level and mark two locations on each pad to drill

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2009 HONDA CIVIC 4-DOOR CARGO NET INSTALLATION INSTRUCTIONS

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Filed Under (Honda Manuals) by admin on 10-10-2011

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INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 1. Temporarily install two bolts into each anchor “A” and four self-tapping screws into each anchor “B”. 2 Anchors “A” 2 Bolts 4 Self-tapping screws 2 BOLTS 2 ANCHORS “A” 4 SELF-TAPPING SCREWS 4 ANCHORS “B” Template “L” 08L96-SNA-1000-91 4 Anchors “B” Template “R” 2 Rivet nuts All 40266 Put this information in the glove box with the vehicle’s owner’s manual 2 of 5 All 40266 (0809) Open the trunk, and remove the two clips from the trunk side lining. 3. While wearing eye protection, drill the two clip holes in the right and left trunk side panels to 9 mm. Remove any burrs, and apply touch-up paint to each hole. TRUNK SIDE LINING TRUNK SIDE PANEL CLIPS (Discard.) TRUNK SIDE LINING DRILL DRILL BIT (9 mm) DRILL BIT Installing the Rivet nuts 4. Thread the rivet nut onto the mandrel of the rivet nut tool as shown. 5. Insert the rivet nut into the 9 mm hole in the vehicle panel. 6. While holding the rivet nut tool with the hex wrench, rotate the 19 mm wrench clockwise and install the rivet nut on the vehicle panel. RIVET NUT TOOL MANDREL RIVET NUT RIVET NUT VEHICLE PANEL Hold. HOLE DRILL BIT (9 mm) HOLE RIVET NUT TOOL RIVET NUT HEX WRENCH 27 mm WRENCH VEHICLE PANEL RIVET NUT RIVET NUT TOOL HEX WRENCH Fold the rear seat-back forward by pulling the levers under the rear parcel shelf. Remove the trunk floor mat (two clips). 5224093S 9. Install the two bolt/anchor “A” assemblies into the rivet nuts. ANCHOR “A” TRUNK SIDE LINING TRUNK SIDE PANEL RIVET NUT BOLTS BOLT/ANCHOR “A” ASSEMBLY 7. Remove the rivet nut tool from the rivet nut by turning the hex wrench counterclockwise. RIVET NUT TRUNK FLOOR MAT 2 CLIPS LEVERS REAR SEATBACK 8. Install a rivet nut into the other 9 mm hole using the above procedures. 11. Position template “R” on the right trunk side floor by aligning the clip with the hole and the edge parallel with the trunk side lining. Mark the floor using a felt-tip pen. Remove the template.

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2006 Saturn ION L4-2.2L VIN F Window Regulator Replacement – Front Door (Power Regulator) removal and installation procedure

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Filed Under (Saturn Manuals) by admin on 05-01-2012

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Removal Procedure 1. Lower the window to the full down position. 2. Remove the door trim panel . Refer to Trim Panel Replacement – Side Front Door ( See: Body and FrameDoors, Hood and TrunkFront Door PanelService and RepairFront Door Panel ReplacementTrim Panel Replacement – Side Front Door ) . 3. Remove the radio speaker. Refer to Speaker Replacement – Front Door in Entertainment. 4. Remove the water deflector in order to access the window regulator. Refer to Water Deflector Replacement – Front Door ( See: Body and FrameDoors, Hood and TrunkFront Door PanelService and RepairFront Door Panel ComponentsWater Deflector Replacement – Front Door ) . 5. Disengage the door glass to the regulator sash channel clips (2). Separate the door glass from the sash channel (1). 6. Push the window to the up position and tape in place. 7. Loosen the power window regulator bolts. Remove the rear regulator bolt. 8. Lift the window regulator, disengaging the loosened bolts from the door. 9. Disconnect the regulator electrical connector. 10. Remove the power window regulator from the door. Installation Procedure 1. Loosely install the four forward fasteners into the window regulator. 2. Position the power window regulator in the door. 3. Connect the door window regulator electrical connector. Notice: Refer to Fastener Notice in Cautions and Notices. 4. Install the power window regulator bolts. Tighten the regulator bolts to 10 N.m (89 lb in). 5. Remove the tape from the window. Push the window down to the regulator sash channel. 6. Slide the glass sash clips (2) into the window regulator sash channel (1). 7. Install the water deflector. Refer to Water Deflector Replacement – Front Door ( See: Body and FrameDoors, Hood and TrunkFront Door PanelService and RepairFront Door Panel ComponentsWater Deflector Replacement – Front Door ) . 8. Install the radio speaker. Refer to Speaker Replacement – Front Door in Entertainment. 9. Install the door trim panel . Refer to Trim Panel Replacement – Side Front Door ( See: Body and FrameDoors, Hood and TrunkFront Door PanelService and RepairFront Door Panel ReplacementTrim Panel Replacement – Side Front Door

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2009 HONDA CIVIC TRUNK SPOILER INSTALLATION INSTRUCTIONS

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Filed Under (Honda Manuals) by admin on 18-10-2011

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INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” NOTE: Be careful not to damage the body paint finish. This trunk spoiler kit should be installed only if the ambient air temperature is 60°F (15°C) or above. Wash and wax the area to be covered with a high quality paste wax. Installing the Rear Wing Spoiler 1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons. 2. Disconnect the negative cable from the battery 3. Open the trunk lid. If equipped, remove the hinge arm cover (two clips). 4. If equipped, remove the trunk lid cover (eight clips). 5. On the inside of the trunk lid, locate the identification marks on the trunk lid. Lightly center- punch the mark. Repeat on the right side of the trunk lid. 6. While wearing eye protection, drill an 8 mm hole through each mark. To prevent the metal shavings from falling onto the trunk floor, place a cover over the trunk floor. First drill with a 3 mm drill bit, then finish with an 8 mm drill bit. Remove all burrs and metal shavings, and apply touch-up paint to the edges of the holes. When the touch-up paint is dry, clean the area to be covered, and wax it with a high-quality paste wax. Repeat on the right side of the trunk lid

HONDA Front Seat Belt Replacement Warranty Policy

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Filed Under (Honda Manuals) by admin on 24-11-2011

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CUSTOMER INFORMATION : The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely maintain your car. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your car, or that your car has the condition described. To determine whether this information applies, contact an authorized Honda automobile dealer. ? 1996 American Honda Motor Co., Inc. – All Rights Reserved . ATB 14788-17665 (9601) 1 of 2 JAN 22, 1996 92-012 BODY ALL 1986 and later Applicable To Model File U nder Issu e D ate Bulletin N o. Service Bulletin Front Seat Belt Replacement Warranty Policy (Supersedes 92-012, dated March 13, 1992) Warranty policy for front seat belt replacement is to replace either the belt/retractor mechanism or the buckle when either does not work properly. Warranty covers the replacement of the failed half of a belt, not the entire assembly (see PARTS INFORMATION ). NOTE: For 1970 through 1985 models, seat belts are replaced as a complete assembly under a separate warranty policy. COMPONENT REPLACEMENT Front seat belts are made by several suppliers, and some are sold as individual components (two separate halves); they are not stocked as a complete set. Therefore, whenever you replace a belt, make sure the new belt half is the same type and from the same manufacturer as the original – otherwise, the belt may not buckle properly. To determine the manufacturer and type (or “model”) of the belt, look for the white tag on the original belt in the car. The tag is on the retractor side of the belt (visible at the lower attachment point), or on the belt if you pull the belt all the way out. From the tag, mark down the manufacturer’s name (either Nippon Seiko K.K. or Takata), the belt “model” number and the date of manufacture. If the tag is missing or illegible, look on the buckle component for the name Nippon Seiko K.K. or the stylized “T” mark () for Takata. NOTE: Some belts may have NSK Warner K.K. as the manufacturer’s name. Use Nippon Seiko K.K. belts as the replacement. Take the information to your Parts Department to order the proper replacement belt. NOTE: For more information on seat belts and seat belt related items read: -Twisted Seat Belt (ServiceNews, July ’85) -Seat Belt Testing and Repair (Service Bulletin 86-014, August ’86) -Automatic Seat Belt Troubleshooting (ServiceNews, May ’89) -Lap Belt Retracts Slowly (Service Bulletins 90-003, January ’90 and 90-012, April ’90) -Torn Seal on Seat Belt Track (Service Bulletin 91-004, March ’91) -Slow to Retract Seat Belt, Cleaning the Guide Ring (ServiceNews, April ’91) -Accord Shoulder Belt System Wire Colors (ServiceNews, May ’91) -Seat Belt Slow to Retract (Service Bulletin 91-030, December ’91) Refer to your Service Bulletin Index and the ServiceNews Index for model specific information. Most repairs do not require seat belt component replacement. PARTS INFORMATION For front seat belt replacement ordering information and availability, contact your parts center.

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