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2004 Ford Truck Ranger 2WD Transmission Position Switch/ Sensor Service and Repair MANUAL

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Special Tool(s) Removal 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the shift cable from the manual control lever. 3. Disconnect the digital transmission range (TR) sensor electrical connector. 4. Remove the manual control outer lever nut and manual control outer lever. 2004 Ford Truck Ranger 2WD V6-4.0L VIN E 5. Remove the screws and the digital TR sensor. Installation 1. Install the digital TR sensor and loosely install the screws. 2. CAUTION: Tightening one screw before tightening the other may cause the sensor to bind or become damaged. NOTE: The manual lever must be in the NEUTRAL position. Using the special tool, align the digital TR sensor and tighten screws in an alternating sequence. 3. Install the manual control outer lever and nut. 2004 Ford Truck Ranger 2WD V6-4.0L VIN E Copyright © 2007, ALLDATA 9.50 Page 3 4. Connect the digital transmission range (TR) sensor electrical connector. 5. Connect the shift cable to the manual control lever. 6. Verify that the shift cable is adjusted correctly.

2000 Ford Ranger Cooling System Draining Filling and Bleeding Repair Manual

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NOTE: Less than 80% of the coolant capacity can be recovered with the engine in the vehicle. Dirty, rusty or contaminated coolant requires replacement. 1. Release the pressure in the cooling system by slowly turning the pressure relief cap one half to one turn counterclockwise to the first stop on the filler neck. When the pressure has been released, remove the pressure relief cap. 2. Raise and support the vehicle, For additional information, refer to Section 100-02 . 3. Remove the lower radiator cover. 4. Place a suitable container below the radiator draincock. Drain the coolant. 5. Close the radiator draincock when finished. Filling and Bleeding with RADKITPLUS 1. Using the special tool, install the RADKITPLUS and follow the RADKITPLUS manufacturer’s instructions to fill and bleed the cooling system. Filling without RADKITPLUS CAUTION: Engine coolant provides freeze protection, boil protection, cooling efficiency and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level. When adding engine coolant, use a 50/50 mixture of engine coolant and clean, drinkable water. To maintain the integrity of the coolant and the cooling system: * Add Motorcraft Premium Engine Coolant VC-4-A (in Oregon VC-5, in Canada CXC-10) or equivalent meeting Ford specification ESE-M97B44-A. * Do not add Motorcraft Specialty Engine Coolant such as VC-2 or an equivalent meeting Ford specification WSS-M97B44-D. Mixing coolants can degrade the coolant’s corrosion protection. * Do not add alcohol, methanol, or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing. * Do not mix with recycled coolants unless they meet the requirements of Ford specification ESE-M97B44-A or WSS-M97B51-A1. Not all coolant recycling processes meet these Ford specifications. Use of such coolants can harm the engine and cooling system components. All engines 1. Install the lower radiator cover.

1996 Ford Taurus Camshaft Position Sensor removal and installation manual

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REMOVAL CAUTION: Prior to removal of the Camshaft Position (CMP) sensor, set cylinder No.1 to zero degrees Top Dead Center (TDC) of compression stroke. Then note the position of the CMP sensor electrical connector. The installation procedure requires that the connector be located in the same position. 1. Disconnect battery ground cable. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the Powertrain Control Module (PCM) relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy. 2. Disconnect engine control sensor wiring connector from CMP sensor. 3. Remove retaining screws and CMP sensor from sensor housing. 4. If removing CMP sensor housing from the cylinder block, proceed with Removal Step 5. If not removing sensor housing, proceed to installation Step 6. 5. Remove hold-down clamp (bolt and washer assembly) . 6. Remove CMP sensor housing from cylinder block INSTALLATION CAUTION : A special service tool such as Syncro Positioning Tool T95T-12200-A must be obtained prior to installation of the replacement CMP sensor. Failure to follow this procedure will result in improper sensor alignment. This will result in the fuel system being out of time with the engine, possibly causing engine damage. 1. Attach Syncro Positioning Tool T95T-12200-A as follows: a. Engage CMP sensor housing vane into the radial slot of the tool. b. Rotate tool on CMP sensor housing until tool boss engages notch in sensor housing. 2. Pre-lubricate synchronizer gear with engine oil meeting Ford specification ESE-M2C123-A prior to assembly. 3. Install sensor housing so that drive gear engagement occurs when arrow on ocator tool is pointed approximately 75 degrees counterclockwise from the rear face of the cylinder block. This step will locate CMP sensor electrical connector in the pre-removal position. 4. Rotate Syncro Positioning Tool T95T-12200-A clockwise slightly. This will engage oil pump intermediate shaft. Push downward while adjusting Syncro Positioning Tool T95T-12200-A until the Syncro Gear engages the camshaft gear. 5. When synchronizer flange is fully seated against block, the installation tool should be facing counterclockwise of engine centerline approximately 33 to 45 degrees. 6. Install hold-down clamp (washer and bolt) and tighten bolt to 19-30 Nm (14- 22 lb ft)

2001 Ford F-150 Draining-Coalescer/ Pressure Relief-Natural Gas Bi-Fuel System Repair Manual

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1. Relieve the Bi-fuel system fuel pressure. For additional information, refer to Pressure Relief—Natural Gas Bi-Fuel System. 2. Raise the vehicle on the hoist. For additional information, refer to Section 100-02. 3. NOTE: There is an O-ring attached to the drain plug. The O-ring must be replaced each time the drain plug is removed. Remove the drain plug. 4. Install the drain plug. 5. Lower the vehicle. 6. Pressurize the fuel system. WARNING: It is important that your bi-fuel vehicle be correctly maintained by Ford bi-fuel trained personnel. If a concern occurs, it is important that correctly trained personnel diagnose the cause. If a concern relates to the fuel system, correct part replacement is imperative to keep your vehicle operating at normal performance. Bi-fuel components and gasoline specific components are not interchangeable. If your vehicle is not serviced in accordance with bi-fuel service procedures, damage can occur and your warranty may be invalidated. WARNING: Fuel supply lines are always pressurized. When servicing fuel related components, do not smoke or carry lighted tobacco or an open flame of any type. Flammable mixtures may be present and can ignite, resulting in personal injury. WARNING: The natural gas fuel system is always pressurized to 655 kPa (95 psi) downstream of the fuel pressure regulator and up to 24821 kPa (3,600 psi) upstream of the fuel pressure regulator. Use care when servicing the fuel system or personal injury can occur. WARNING: The natural gas fuel supply manifold is pressurized to 655 kPa (95 psi). Fuel pressure must be relieved prior to any fuel system service. WARNING: The fuel system pressure must be relieved before any component can be removed. The fuel tanks must be evacuated prior to tank removal. Removal of components without pressure relief or tank evacuation can cause natural gas to escape into the air and cause injury or death.

1999 FORD EXPLORER/ RANGER TRANSMISSION-4R44E OR 5R55E-SLIPPING SHIFT/ DELAYED OR NO ENGAGEMENT REPAIR MANUAL

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SERVICE PROCEDURE F87Z-7A100-DB Main Control (4.0L EI Explorer) F87Z-7A100-EB Main Control (4.0L SOHC Explorer) 1. Perform normal diagnosis for this concern. XL2Z-7L491-AA Bracket XL2Z-7G383-AA Electronic Pressure Control (EPC) 2. Perform Line Pressure Tests as listed in the Solenoid 1999 Explorer/Mountaineer, Ranger Workshop Manual. OTHER APPLICABLE ARTICLES: NONE WARRANTY STATUS: Eligible Under The 3. If pressures are low, perform Pinpoint Test for Provisions Of Bumper To the EPC solenoid. Bumper Warranty Coverage And Emissions Warranty 4. Inspect the bracket that attaches the Torque Coverage Converter Clutch (TCC), Shift Solenoid B OPERATION DESCRIPTION TIME (SSB), Shift Solenoid D/Coast Clutch Solenoid 991610A Replace Electronic 1.2 Hrs. (SSD/CCS), and EPC solenoids to the main Pressure Control (EPC) control for damage. If the bracket is damaged, Solenoid And Clean Main replace both the bracket and solenoid. Control (Includes Time For 5. If the bracket is not damaged, inspect the Road Test) – 4R44E Or solenoid for the affected date code (refer to the 5R55E following Manufacturing Date Code Chart) and 991610B For Line Pressure And ID marking (Figure 1, Views 1, 2, and 3). If the Pinpoint Tests, Use “A” solenoid is one of the affected, replace it. Time As Outlined In The Warranty And Policy MANUFACTURING DATE CODE Manual Date Code Month/Year DEALER CODING 868xx August 1998 CONDITION 869xx September 1998 BASIC PART NO. CODE 870xx October 1998 7G383 01 871xx November 1998 OASIS CODES: 501000, 502000, 50300