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1984-2001 Jeep Cherokee Ribbed Roof Installation Manual

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Filed Under (Toyota Manuals) by admin on 11-03-2012

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In order to accommodate the added thickness of the ribs, longer clamp frame screws or peeling one score off a clamp frame may be required. Install as normal, with any of the following options: A. Use CS-105 (3/8″ x 7/16″ D-shaped foam seal) as main frame sealant 1. Measure and cut sunroof hole as usual 2. Apply self-adhesive CS-105 to sunroof frame (approx. 9 ft. per sunroof). 3. Join CS-105 ends at a 45° angle (not a butt joint). Apply sealant to the joint. 4. Clamp sunroof into hole as usual. No cleanup is required. B. Use non-corrosive silicone sealant to fill between the ribs. 1. Measure and cut sunroof hole as usual 2. Apply a bead of silicone in between the ribs to fill the gap 3. Apply a bead of silicone to sunroof frame (in place of butyl or foam tape) 4. Clamp sunroof into hole as usual. Longer screws may be required on some sunroofs. 5. Cleanup is required. Neatly smooth and feather the silicone around the sunroof frame. NOTE : shims can be helpful, but are not required – metal frames will not twist out of shape II. Composite Frame Sunroofs [see illustrations] Composite frames are not as rigid as metal, and tend to twist inward when installed in ribbed or thick roof skins. Use silicone sealant to seal the frame against the roof, and shims prevent the frame from bending out of shape. A. Required materials: 1.3/16″ thick x 1/4″ – 3/8″ wide [width of outer frame lip] hard black rubber or vinyl material. Body side molding works well. 2.1/8″ thick x 1/4″ wide plastic or vinyl 3. Paint sticks (for use as shim blocks) 4. Non-corrosive silicone sealant 5. Longer clamp ring screws are recommended to accommodate the extra roof thickness B. Procedure: 1. Measure and cut sunroof hole as usual 2. Cut strips of 3/16″ thick material to fit between each rib at the sunroof hole. Run a bead of non-corrosive silicone in troughs between ribs and set strips into it. Fill any gaps with silicone. Objective is to create a flat area for sunroof to seal against. Clean overrun. Allow silicone to set to minimize shifting while installing. 3. Cut strips of 1/8″ thick x 1/4″ wide material to fit between clamp ring and main frame. Glue to inside edge of clamp frame, between screw holes. Without this inside shim, the sunroof main frame will twist, causing gaps betweeen the glass and seal which will result in water leaks. 4. Insert paint sticks in channel gap between edge of sunroof glass and frame. This will minimize inward distortion of the frame. 5. Install sunroof as usual, using non-corrosive silicone sealant (not butyl or foam). Allow silicone to set for at least 1 hour before removing shims

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1989 Honda Accord LXi FUSES AND CIRCUIT BREAKERS IDENTIFICATION / REPAIR MANUAL

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Filed Under (Honda Manuals) by admin on 19-05-2011

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1 – 15 Amp Charge Warning Light, Voltage Regulator, Cooling Fan Timer Control Unit, Fuel Cut-off Relay, Speed Sensor, PGM-FI Main Relay, Fuel Pump, Control Solenoid Valves, Emission Control Unit, Speed Sensor (Automatic Seat Belts, 1988-89) 1989 Honda Accord LXi FUSES & CIRCUIT BREAKERS’ ‘Fuses & Circuit Breakers 1986-89 Honda 1989 Honda Accord LXi FUSES & CIRCUIT BREAKERS’ ‘Fuses & Circuit Breakers 1986-89 Honda None Sunday, August 10, 2008 12:33:23 AM Page 1 © 2005 Mitchell Repair Information Company, LLC. None Sunday, August 10, 2008 12:33:26 AM Page 1 © 2005 Mitchell Repair Information Company, LLC. ? 2 – 10 Amp Safety Indicator, Shift Lever Position Indicator, Clock & Gauges, Tachometer, Back-Up Lights, Turn Signal Relay & Lights, Integrated Control Unit, Warning Lights, Cruise Control Indicator, Light Dimming Circuit, Automatic Seat Belt Control Unit, Shift Lock Solenoid (1989) ? 3 – 20 Amp Wiper Motors, Washer Motors, Intermittent Wiper Relay, Sun Roof Relays, Power Window Relay ? 4 – 7.5 Amp Cruise Control Unit, Cruise Control Indicator Light ? 5 – 10 Amp Rear Window Defogger Relay, Rear Window Defogger Indicator Light, Heater Control Amplifier, Fan Motor, A/C Compressor Clutch & Relay, A/C Delay Unit, Heater Control Panel ? 6 – 10 Amp Right Headlight Low Beam ? 7 – 10 Amp Left Headlight Low Beam ? 8 – 15 Amp Left Headlight High Beam ? 9 – 15 Amp Right Headlight High Beam, High Beam Indicator Light ? 10 – 7.5 Amp Brake Warning Bulb Check Circuit, PGM-FI ECU, PGM-FI Main Relay, Emission Control Unit ? 11 – 15 Amp Headlight Retractor Control Unit (Up) ? 12 – 15 Amp Power Door Mirrors, EFE Heater Unit, Radiator Fan Relay, Cooling Fan Timer Unit ? 13 – 10 Amp Power Antenna Motor, Stereo Radio/Cassette Player, Power Amplifier (SEi Model) ? 14 – 15 Amp Vanity Mirror Light, License Plate Lights, Taillights, Rear Side Marker Lights, Dash Light Brightness Control Unit, Cigarette Lighter Illumination, Ashtray Light, Headlight Retractor Control Unit (Light-On), Dash & Switch Lights ? 15 – Blank

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Toyota MR2 Rev2-3 and Celica VX Plug-In Installation and Configuration Manual

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Filed Under (Toyota Manuals) by admin on 11-11-2011

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Pre-Installation Before installing theVi-PEC VX ECU into the vehicle some pre-installation checks must be performed. 2.1 Injector Impedance Injector impedance is important and needs consideration before installing the ECU. 2.1.1Toyota ECUs The Toyota VX Plug-In ECUs are NOT designed to be used directly with low impedance injectors. All models that this ECU is designed for are fitted with high impedance injectors from factory. This means that the ECU is plug-in compatible with factory fitted injector combinations on all models. If low impedance injectors are to be fitted then a ballast resistor pack will be required. Contact your Vi-PEC dealer for further information.
Installation 7 © 2009 Vi-PEC 3 Installation This guide provides information on correctly and safely installing your new Vi-PEC VX Plug- In ECU. 3.1 ECU Handling Procedures WARNING!!! The following installation process will require handling of both the Vi- PEC ECU and factory ECU. Both of these are highly sensitive to electrostatic discharge and are easily damaged. Follow the anti-static precautions given in this manual carefully to avoid damaging electronic components. Warranty claims for ECUs damaged by electrostatic discharge will NOT be accepted. ANTI-STATIC HANDLING GUIDELINES Your body builds up an electrical charge as you move around. This charge can reach very high voltages. Whenever given the opportunity this energy will attempt to discharge (usually through your finger tips!). This can be fatal to most electronic components. Most people have experienced an electrostatic discharge when they step out of their car or touch a metal bench top. 1. The following guidelines describe precautions that can be taken to reduce the possibility of damaging your ECU: 2. Work only on a conductive surface. A clean steel bench is suitable. 3. Always wear a wrist strap that is electrically connected to the conductive working surface. 4. Touch the working surface regularly. 5. Do NOT touch components on the circuit board. 6. Where possible, only handle the ECU by its plastic header. 7. Do NOT carry the ECU around without anti-static packaging. 8. Do NOT touch the bare terminals in the ECU header. Observing the above procedures will minimise the chance of damaging the ECU. Note that failure due to static damage often does not appear until well after it was caused

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1993-1998 Toyota Supra TT EMS P/N 30-1100 Installation Manual

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Filed Under (Toyota Manuals) by admin on 20-03-2012

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Read and understand these instructions BEFORE attempting to install this product. 1) Removing the Stock Engine Control Unit a) Access the stock Engine Control Unit (ECU). The location of the ECU on the Toyota Supra is under the passenger firewall carpet and has a black cover that is removed by 4 10 mm nuts. b) Carefully disconnect the wiring harness from the ECU. Avoid excessive stress or pulling on the wires, as this may damage the wiring harness. Some factory ECU’s use a bolt to retain the factory connectors, and it must be removed before the harness can be disconnected. There may be more than one connector, and they must all be removed without damage to work properly with the AEM ECU. Do not cut any of the wires in the factory wiring harness to remove them. c) Remove the fasteners securing the ECU to the car body, and set it aside. Do not destroy or discard the factory ECU, as it can be reinstalled easily for street use and troubleshooting. d) Make sure any aftermarket electronics are COMPLETELY and properly removed before starting the vehicle. 2) Install the AEM Engine Management System. a) Plug the factory wiring harness into the AEM ECU, and position it so that the wires are not pulled tight or stressed. Secure it with the provided Velcro fasteners. b) Plug the comms cable into the EMS and into your PC. c) Turn your ignition on but do not attempt to start the engine. d) Upload the base calibration file (.cal) that most closely matches your vehicle’s configuration. (These files can be found in the AEMPro/Calibrations/Toyota folder on your computer’s hard drive) e) Set the throttle range: Select the Configure drop down menu, then ECU Setup | Set Throttle Range and then follow the direction given on the screen f) Verify the ignition timing by selecting the Configure drop down menu, then ECU Setup | Set Ignition . Use a timing light and compare the physical timing numbers to the Parameter Ignition Timing displayed. Use the Advance/Retard buttons to make the timing number match. 3) You are now ready to begin tuning your vehicle. a) Note: This calibration needs to be properly tuned and is not recommended for street use. NEVER TUNE YOUR VEHICLE WHILE DRIVING.

1987-1988 Toyota Supra EMS P/N 30-1110 Installation Manual

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Filed Under (Toyota Manuals) by admin on 21-03-2012

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1) Removing the Stock Engine Control Unit a) Access the stock Engine Control Unit (ECU). The location of the ECU on the Toyota Supra is behind the Glove box. b) Remove the Phillips head screw on the bottom of the glove box hinge. Remove the glove box by tilting the box at an angle from side to side and slide it toward you. c) Carefully disconnect the wiring harness from the ECU. Avoid excessive stress or pulling on the wires, as this may damage the wiring harness. Some factory ECU’s use a bolt to retain the factory connectors, and it must be removed before the harness can be disconnected. There may be more than one connector, and they must all be removed without damage to work properly with the AEM ECU. Do not cut any of the wires in the factory wiring harness to remove them. d) Remove the fasteners securing the ECU to the car body, and set it aside. Do not destroy or discard the factory ECU, as it can be reinstalled easily for street use and troubleshooting. 2) Install the AEM Engine Management System. a) Plug the factory wiring harness into the AEM ECU, and position it so that the wires are not pulled tight or stressed. Secure it with the provided Velcro fasteners. NOTE: The fourth 6 position factory connector is not used with the AEM EMS. b) Plug the comms cable into the EMS and into your PC. c) Turn your ignition on but do not attempt to start the engine. d) Upload the base calibration file (.cal) that most closely matches your vehicle’s configuration. (These files can be found in the AEMPro/Startup Calibrations/Toyota folder on your computer’s hard drive) e) Set the throttle range: Select the Configure drop down menu, then ECU Setup | Set Throttle Range and then follow the direction given on the screen. f) Verify the ignition timing by selecting the Configure drop down menu, then ECU Setup | Set Ignition. Use a timing light and compare the physical timing numbers to the Parameter Ignition Timing displayed. Use the Advance/Retard buttons to make the timing number match

NISSAN FUEL SENDING UNIT REPAIR MANUAL

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Filed Under (Nissan Manuals) by admin on 12-07-2012

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Replace the Fuel Sending Unit and apply Tectyl 517 (Bitumen) Wax Sealer to the Fuel Sending Unit Mounting Flange area. • Frontier: See page 11 for the Fuel Sending Unit Replacement and Wax Sealer application procedures. • Xterra: See page 25 for the Fuel Sending Unit Replacement and Wax Sealer application procedures. NOTE: During the Fuel Sending Unit replacement procedure, you’ll be instructed to inspect the Fuel Sending Unit Mounting Flange and O-Ring Groove (on the Fuel Tank). Based on the inspection results, you may have to replace the Fuel Tank. Add a “protective coating” to the Fuel Sending Unit connectors. • Frontier: See page 10 for the Fuel Sending Unit Protective Coating procedure. • Xterra: See page 24 for the Fuel Sending Unit Protective Coating procedure. End * A visual-aid “Pocket Card” was previously supplied to each dealer. For additional or replacement Pocket Cards, call the Resolve Corporation (formerly DDS Distribution) at (562) 698-2688. The part number for the Pocket Card is

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SKYROOF LSS Electric Spoiler Sunroof with Sliding Panel Shade Installation Manual

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Filed Under (More Manuals) by admin on 11-03-2012

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SUNROOF KIT PREPARATION 1. Verify that sunroof kit is complete and undamaged. 2. Bench test the sunroof to ensure proper operation. Close the glass fully before continuing. 3. Cover the vehicle interior to keep clean and prevent damage. SUNROOF INSTALLATION 4. Position the sunroof : Place the interior shade tray against the interior headliner and position to avoid any obstructions, allowing 4 inches clearance in front for the motor. Consider obstructions hidden by the headliner such as roof header, side rails and cross bows. NOTE: motor can be located above most consoles. Place the point of a scratch awl against the center inside front lip of the headliner ring (inside edge of the shade tray). Pierce the headliner, and make a slight dent in the roof panel that will be easily visible on top of the vehicle 5. Carefully remove the entire headliner board from the vehicle. 6. If applicable, remove anti-flutter roof bows from the inside of the roof. Do not remove, cut or modify any structural braces, headers or side rails. 7. Measure and mark a front-to-rear center line on the outside of the roof with a marking pencil. Draw a “reference mark” crossing the center line at the roof dent made in step 4. Measure and mark the front cut line 1¼ inches in front of this reference mark. 8. Align the template centerline to centerline on roof. Align front arrow on the template to front cut line mark. Tape template in place, and apply 2 inch wide masking tape around the outside of the cut line to protect the paint while cutting the roof panel. 9. Make a hole large enough to allow entry of the cutting tool, 1 to 3 inches inside the cut line. If necessary, enlarge the hole using hand held metal snips. Cut the sunroof opening with a suitable metal cutting tool. 10. Use a file to clean up any rough edges or burrs around the sunroof opening. 11. Test fit the sunroof. Trim the hole if required and retest. There should be approximately 1/8 inch (4 mm) clearance front to rear, and side to side. Once proper fit has been achieved, remove the masking tape [ peel inward, toward the opening ] and marking pencil lines from the roof. 12. Apply bare metal primer to the cut edge to prevent the metal from rusting. 13. Clean underside of main frame with wax/grease remover. Apply sealant to the inside lip of the main frame. Use nonacidic silicone, butyl, or the supplied foam tape. If using foam or butyl tape, fully overlap the ends in the rear center at a screw hole. Kit includes foam sealant tape, however some technicians prefer silicone or butyl

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1991 Honda Civic Si FUSES AND CIRCUIT BREAKERS Identification

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Filed Under (Honda Manuals) by admin on 17-05-2011

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IDENTIFICATION FUSE PANEL LOCATION The fuse box is located under dashboard on driver’s side. Underhood fuse panel is located in engine compartment beside battery. Cars equipped with anti-lock brake system have a third fuse box for ABS in front of the engine compartment on passenger’s side. FUSE PANEL IDENTIFICATION (1988-91) Fig. 1: Fuse Panel Identification (1988-91) Courtesy of AMERICAN HONDA MOTOR CO., INC. Fuse & Circuit Breaker Identification z 1 – 10 Amp Integrated Control Unit, Combination Switch, Gauge Assembly, Back-Up Lights Switch, Shift Position Console Switch, Clock (1990) , Shift Lock Solenoid (1990) , Interlock Control Unit (1990) , 1991 Honda Civic Si FUSES & CIRCUIT BREAKERS’ ‘Fuses & Circuit Breakers 1988-91 Honda 1991 Honda Civic Si FUSES & CIRCUIT BREAKERS’ ‘Fuses & Circuit Breakers 1988-91 Automatic Seat Belts (If Equipped) z 2 – 10 Amp Starter Solenoid, PGM-FI Main Relay, PGM-FI Electronic Control Unit, Integrated Control Unit z 3 – 20 Amp Power Door Locks (If Equipped) z 4 – 10 Amp Right Headlight High Beam, High Beam Indicator Light, Daytime Running Lights Relay (Canada) z 5 – 10 Amp Left Headlight High Beam z 6 – 30 Amp Sun Roof Motor (If Equipped) z 7 – 10 Amp Rear Lights (Canada Only) z 8 – 10 Amp Integrated Control Unit, Interior & Exterior Lighting z 9 – Blank z 10 – 10 Amp Left Headlight Low Beam z 11 – 10 Amp Right Headlight Low Beam z 12 – 15 Amp Integrated Control Unit, Luggage Compartment Light, Dome Light, Ignition Switch, Clock, Radio, Cigarette Lighter z 13 – 15/20 Amp Power Windows, Windshield Wipers & Washer, Sun Roof Relay (1990), Integrated Control Unit (Canada), Combination Switch (1990 CRX) z 14 – 10 Amp Gauge Assembly, Engine Sensors & Controls, PGM-FI Main Relay (Wagon & CRX Only), PGM-FI ECU (Wagon & CRX Only), Fuel Pump (Wagon & CRX Only), ELD Unit (Wagon & CRX Only), EACV (Wagon & CRX Only) z 15 – 15 Amp Cooling Fan Motor (Except 4WD A/T Wagon), Cooling Fan Relay z 16 – 10 Amp Daytime Running Lights (Canada Only) z 17 – 10 Amp Radio, Cigarette Lighter Relay (1990 only) z 18 – 10 Amp Rear Window Defogger, Power Door Mirrors, Air Conditioning z 19 – 30 Amp Blower Motor z 20 – 20 Amp Right Front Power Window z 21 – 20 Amp Left Front Power Window z 22 – 20 Amp Right Rear Power Window z 23 – 20 Amp Left Rear Power Window UNDERHOOD FUSE PANEL IDENTIFICATION (1988-91)

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Toyota Hilux, Toyota Fortuner 2.5L And 3.0L Unichip PnP Installation Instructions

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Filed Under (Toyota Manuals) by admin on 07-11-2011

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1. Disconnect the truck’s battery. Using a 10mm wrench, disconnect the truck’s battery at the negative terminal in the engine compartment . 2. Expose the ECU behind the passenger’s side glove compartment. i. (Photo 1) Fully o pen the glove box. ii. Gently push in on both sides of the glove box to release the stops located on the rear edge; pull the glove box toward the rear of the truck to release it from the pivot clips. 3. Install the PnP Harness i. (Photo 2) Locate the OEM ECU mounted vertically in the center of the opening. ii. Disconnect the OEM plugs from the ECU. Note: Each ECU connector has a small release tab which must be depressed to remove the plug. DO NOT FORCE THE PLUGS; if a plug is difficult to remove, try pushing it in and then pulling it back out while depressing the release tab. iii. Remove the protective plastic from one side of the long kit supplied Velcro strip and apply it to the smaller flat side of the PnP harness (same side as the looms). iv. (Photo 3) Remove the other protective plastic strip from the Velcro on the PnP harness and position the PnP case between the OEM ECU and the heater blower motor with the flat side against the blower motor; firmly press the Velcro against the OEM ECU to secure it in place. Photo 1 Clips Photo 2 PnP Harness Photo 3
v. (Photo 4) Plug all four PnP Plugs into the corresponding OEM ECU connectors. Each plug is keyed to only fit into the correct connector and which should audibly “click” when inserted correctly – both into the ECU and PnP harness. vi. Plug all four OEM plugs into the corresponding PnP Connectors. Each plug is keyed to only fit into the correct connector and which should audibly “click” when inserted correctly – both into the ECU and PnP harness. 4. Install the Unichip Computer i. Attach the remaining kit supplied Velcro strip to the back side of the Unichip Computer. ii. Remove the remaining protective plastic from the Velcro on the back of the Unichip Computer. iii. (Photo 5) Position the Unichip Computer against the bulkhead at the side of the glove box opening and press it firmly in place. iv. Plug the PnP loom’s 18-pin Molex Plug labeled Unichip into the Unichip Computer’s connector

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2009-2010 Toyota Venza DIN Head Unit Provision With Pocket Installation Manual

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Filed Under (Toyota Manuals) by admin on 26-02-2012

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Toyota Venza 2009-2010 1 D isconnect the negative battery terminal to prevent an accidental short circuit. 1 Unclip and remove the trim panel to the right of the shifter. ( Figure A) 2 Remove (1) Phillips screw from the bottom of the climate control then unclip and remove the climate control. (Figure B) 3 Remove (4)10 MM bolts securing the radio. Note: You will need a universal swivel head socket adapter to get to the bottom left bolt. (Figure C) 4 Remove (4) Phillips screws securing the factory radio to the a/c vent panel. ( Figure D) 5 A B C REAR VIEW-RADIO AND A/CVENT PANEL RADIO D Continue to kit assembly . 99-8225G KIT ASSEMBLY 2 REAR VIEW-A/C VENT PANEL A B C D Secure the Radio Housing into the factory a/c vent panel using the factory hardware. (Figure A) 1 Slide the DIN cage into the Radio Housing and secure by bending the metal locking tabs down. (Figure B) 3 Locate the factory wiring harness in the dash. Metra recommends using the proper mating adapter from Metra or AXXESS. Re-connect the negative battery terminal and test the unit for proper operation. 2 Slide the aftermarket head unit into the cage and secure. (Figure C) 4 * Note: Refer also to the instructions included with the aftermarket radio. DIN HEAD UNIT PROVISION WITH POCKET Reassemble remaining radio and dash assemblies in reverse order of disassembly. 5 6 Snap the factory vent panel/Radio Housing over dash cavity. (Figure D) 99-8225G KIT ASSEMBLY 3 REAR VIEW-A/C VENT PANEL A B C D Secure the Radio Housing into the factory a/c vent panel using the factoryhardware. (Figure A) 1 Mount the ISO Brackets to the head unit with the screws supplied with the unit. (Figure B) 2 Slide the head unit into the radio opening until the side clips engage. (Figure C) 3 Snap the Trim Plate into the Radio Housing. (Figure C) 4 * Note: Refer also to the instructions included with the aftermarket radio. ISO DIN HEAD UNIT PROVISION WITH POCKET 5 Snap the factory vent panel/Radio Housing over dash cavity. (Figure D) Reassemble remaining radio and dash assemblies in reverse order of disassembly

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