Komatsu FB10M-2, FB13M-2, FB15M-2, FB18M-2 Forklift Truck Shop Manual SM018

Description

• Model List:
  • FB10M-2 Forklift Truck
  • FB13M-2 Forklift Truck
  • FB15M-2 Forklift Truck
  • FB18M-2 Forklift Truck

• 1. FB18M2specs
• 1.1. Cover
• 2. ALDIS
• 2.1. DISASSEMBLY AND ASSEMBLY
• 2.1.1. Transfer
• 2.1.2. Rear axle
• 2.1.3. Brake system
• 2.1.4. Steering gear box
• 2.1.5. Hydraulic system
• 2.1.6. Lift cylinder
• 2.1.7. Tilt cylinder
• 2.1.8. Power steering cylinder
• 2.1.9. Control valve
• 2.1.10. Mast
• 2.2. Circuit Diagram
• 3. ALGEN
• 3.1. GENERAL AND SPECIFICATIONS
• 3.1.1. Overall dimensions and specifications
• 4. ALREMOV
• 4.1. REMOVAL AND INSTALLATION
• 4.1.1. General locations
• 4.1.2. Weight table
• 4.1.3. Mast
• 4.1.4. Power train
• 4.1.5. Brake system
• 4.1.6. Hydraulic system
• 4.1.7. Adjustment of pedal
• 5. ANSM020
• 5.1. GENERAL MAINTENANCE INSTRUCTIONS
• 5.2. CONTROLLER SPECIFICATION
• 5.3. LIST OF FUNCTION, EV100M TRACTION CONTROLLER
• 5.4. MAIN SPECIFICATIONS OF MOTOR AND SERVICE DATA
• 5.5. BASICS OF CIRCUIT OPERATIONS
• 5.6. OUTLINE OF CONTROLLER
• 5.6.1. Dimensions
• 5.6.2. External View
• 5.6.3. Trimpot Location for EV100M Logic Card
• 5.6.4. Traction Control Panal
• 5.6.5. Accelerator
• 5.6.6. Steer Angle Detecting Switch
• 5.7. HYDRAULIC PUMP OPERATION (Contactor Type)
• 5.8. DEADMAN HORN ALARM CIRCUIT
• 5.9. GLOSSARY
• 5.10. ELEMENTARY DIAGRAM SYMBOLS
• 5.11. PROCEDURES FOR REPLACING CONTROLLER COMPONENT PARTS
• 5.11.1. Control Card
• 5.11.2. Stud Semiconductors
• 5.11.3. Capacitor
• 5.11.4. IL, 23FIL, 24FIL
• 5.11.5. Reactor/Choke
• 5.12. SEQUENCE OF OPERATION
• 5.13. TROUBLESHOOTING INSTRUCTIONS
• 5.13.1. The Voltage Reading at the Terminals in Normal Condition
• 5.13.2. All Testing Should be Done with Truck Jacked Up
• 5.13.3. Troubleshooting for the Hydraulic Control with Contactor Type
• 5.13.3.1. The voltage reading at the terminals for PTD and PD wire in normal conditions
• 5.13.3.2. Troubleshooting of hydraulic pump motor
• 5.13.3.2.1. Contactor closes and the pump motor does not rotate
• 5.13.3.2.2. The contactor does not close
• 5.13.3.2.3. No time delay after the valve switch opens or the contactor tips chatters
• 5.13.4. Troubleshooting for the Horn Function
• 5.13.4.1. The voltage reading at the terminal of TMM2 in normal conditions
• 5.13.4.2. Troubleshooting for the horn alarm function
• 5.13.4.2.1. The horn does not blow when the horn button is activated
• 5.13.4.2.2. The horn does not blow with the condition listed below
• 5.13.4.2.3. The horn blows continuously
• 5.13.5. XXAM TROUBLESHOOTING SYMPTOM CHART
• 5.13.6. Others Electrical Component Parts
• 5.13.6.1. Main SCR control card
• 5.13.6.2. Capacitor 1C
• 5.13.6.3. Contactors F, R, 1A and P
• 5.13.6.4. Potentiometer module
• 5.13.6.5. Coil driver module
• 5.13.6.6. SCRs (1REC, 2REC, 5REC)
• 5.13.6.7. Rectifiers (3REC, 4REC, diode blocks)
• 5.13.6.8. Thermal protector
• 5.13.6.9. Filter block (23FIL, etc.)
• 5.13.6.10. choke and reactor T3T4
• 5.13.7. Circuit Diagram
• 6. AOSM021
• 6.1. SPECIFICATION
• 6.1.1. GENERAL MAINTENANCE INSTRUCTIONS
• 6.1.2. CONTROLLER SPECIFICATION
• 6.1.3. LIST OF FUNCTION, EV100M TRACTION CONTROLLER
• 6.1.4. MAIN SPECIFICATIONS OF MOTOR AND SERVICE DATA