Komatsu FG10-21, FG15-21, FG18-21, FG15H-21, FG18H-21, FD10-21, FD15-21, FD18-21, FG20-17, FG25-17, FG30-17, FG20H Shop Manual SEN05692-03

Description

• Model List:
  • FG10-21
  • FG15-21
  • FG18-21
  • FG15H-21
  • FG18H-21
  • FD10-21
  • FD15-21
  • FD18-21
  • FG20-17
  • FG25-17
  • FG30-17
  • FG20H-17
  • FG25H-17
  • FG20N-17
  • FG25N-17
  • FG30N-17
  • FG35A-17
  • FD20-16
  • FD25-16
  • FD30-16
  • FD20H-16
  • FD25H-16
  • FD30H-16
  • FD20N-16
  • FD25N-16
  • FD30N-16
  • FD35A-16

• 1. SEN0569203
• 1.1. DESCRIPTION OF THE SYMBOLS
• 1.2. SECTION INDEX
• 1.3. GENERAL AND SPECIFICATIONS
• 1.3.1. SPECIFICATIONS
• 1.3.2. PERIODIC REPLACEMENT OF CONSUMABLE PARTS
• 1.3.3. SAFETY ITEMS FOR MAINTENANCE
• 1.3.4. STANDARD TIGHTENING TORQUE FOR BOLTS
• 1.3.5. STANDARD TIGHTENING TORQUE FOR PIPE JOINTS
• 1.4. TESTING AND ADJUSTING
• 1.4.1. SERVICE DATA
• 1.4.2. HOW TO DECOMPRESS THE HYDRAULIC PIPING
• 1.4.3. GASOLINE ENGINE
• 1.4.4. DIESEL ENGINE
• 1.4.5. AIR CLEANER
• 1.4.6. ADJUSTMENT OF IGNITION TIMING
• 1.4.7. ADJUSTMENT OF FUEL INJECTION TIMING
• 1.4.8. MEASUREMENT OF COMPRESSION
• 1.4.9. ADJUSTMENT OF VALVE CLEARANCE
• 1.4.10. TIGHTENING TORQUE OF CYLINDER HEAD MOUNTING BOLTS
• 1.4.11. REPLACEMENT OF CLUTCH DISC
• 1.4.12. TORQFLOW TRANSMISSION CASE
• 1.4.13. DIFFERENTIAL CASE
• 1.4.14. HYDRAULIC TANK
• 1.4.15. MEASUREMENT OF HYDRAULIC DRIFT OF LIFT AND TILT CYLINDERS
• 1.4.16. ADJUSTMENT OF CLUTCH AND BRAKE PEDAL
• 1.4.17. ADJUSTMENT OF INCHING AND BRAKE PEDAL
• 1.4.18. ADJUSTMENT OF ACCELERATOR PEDAL
• 1.4.19. ADJUSTMENT OF PARKING BRAKE LEVER
• 1.4.20. ADJUSTMENT OF CABLES OF THE FORWARD AND BACKWARD CONTROL LEVER AND THE HIGH AND LOW SPEED LEVER
• 1.4.21. WHEEL BRAKE
• 1.4.22. BLEEDING AIR
• 1.4.23. DESIGNATED FUEL AND LUBRICATING OIL
• 1.4.24. LIST OF LUBRICANT AND GREASE
• 1.5. REMOVAL AND INSTALLATION
• 1.5.1. OVERALL DISASSEMBLY AND ASSEMBLY
• 1.5.2. WEIGHT TABLE
• 1.5.3. MAST
• 1.5.4. LIFT CYLINDER
• 1.5.5. POWER LINE
• 1.5.6. DRIVE AXLE AND TRANSFER
• 1.5.7. ALIGNMENT OF POWER LINE (1)
• 1.5.8. ALIGNMENT OF POWER LINE (2)
• 1.5.9. STEERING AXLE AND POWER STEERING
• 1.5.10. WHEEL BRAKE
• 1.6. DISASSEMBLY AND ASSEMBLY
• 1.6.1. CLUTCH
• 1.6.2. CLUTCH MASTER CYLINDER
• 1.6.3. CLUTCH BOOSTER ASSEMBLY
• 1.6.4. CLUTCH TRANSMISSION
• 1.6.5. TORQUE CONVERTER
• 1.6.6. TORQFLOW TRANSMISSION
• 1.6.7. DIFFERENTIAL
• 1.6.8. DIFFERENTIAL ASSEMBLY DRAWING
• 1.6.9. WHEEL BRAKE
• 1.6.10. BRAKE MASTER CYLINDER
• 1.6.11. COMBINATION SWITCH
• 1.6.12. SOLENOID VALVE
• 1.6.13. STEERING VALVE
• 1.6.14. STEERING AXLE
• 1.6.15. POWER STEERING CYLINDER ASSEMBLY
• 1.6.16. RESERVOIR ASSEMBLY
• 1.6.17. HYDRAULIC PUMP
• 1.6.18. UNIVERSAL JOINT
• 1.7. MAINTENANCE STANDARD
• 1.7.1. CLUTCH RELIESE CYLINDER
• 1.7.2. CLUTCH
• 1.7.3. CLUTCH TRANSMISSION
• 1.7.4. TORQUE CONVERTER
• 1.7.5. TORQFLOW TRANSMISSION
• 1.7.6. TRANSMISSION CONTROL VALVE
• 1.7.7. DIFERENTIAL
• 1.7.8. WHEEL BRAKE
• 1.7.9. BRAKE MASTER CYLINDER
• 1.7.10. CLUTCH MASTER CYLINDER
• 1.7.11. BRAKE BOOSTER
• 1.7.12. CLUTCH BOOSTER
• 1.7.13. STEERING AXLE
• 1.7.14. POWER STEERING VALVE
• 1.7.15. POWER STEERING CYLINDER
• 1.7.16. LIFT CYLINDER
• 1.7.17. TILT CYLINDER
• 1.7.18. CONTROL VALVE
• 1.7.19. MAST, FORK CARRIAGE AND FORK
• 1.7.20. HYDRAULIC PUMP
• 1.7.21. UNIVERSAL JOINT
• 1.8. STRUCTURE AND FUNCTION
• 1.8.1. TORQUE CONVERTER, GEAR PUMP AND CONTROL VALVE
• 1.8.2. BRAKE BOOSTER
• 1.8.3. FLOW DIVIDER
• 1.8.4. CLUTCH BOOSTER
• 1.8.5. TILT CYLINDER
• 1.8.6. WORK EQUIPMENT CONTROL VALVE
• 1.8.7. VEHICLE CONTROLLER
• 1.8.8. AS CONTROLLER (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)
• 1.8.9. HYDRAULIC STEERING SYSTEM
• 1.8.10. HYDRAULIC CIRCUIT DRAWING
• 1.8.11. PPORT OIL PRESSURE MEASURING PORT
• 1.8.12. FUSE LOAD LIST
• 1.8.13. FUSE LOAD LIST (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)
• 1.8.14. ELECTRICAL CIRCUIT DRAWING
• 1.9. CRITERIA FOR PERIODICAL INSPECTION AND JUDGMENT
• 1.9.1. ENGINE
• 1.9.2. POWER TRAIN
• 1.9.3. TRAVELING SYSTEM
• 1.9.4. STEERING SYSTEM
• 1.9.5. BRAKING SYSTEM
• 1.9.6. WORK EQUIPMENT
• 1.9.7. HYDRAULIC SYSTEM
• 1.9.8. CHASSIS AND SAFETY SYSTEM
• 1.9.9. OVERALL TEST
• 1.10. CONVERSION TABLE
• 1.10.1. MILLIMETERS TO INCHES
• 1.10.2. INCHES TO MILLIMETERS
• 1.10.3. CUBIC METERS TO CUBIC YARDS
• 1.10.4. CUBIC YARDS TO CUBIC METERS
• 1.10.5. LITER TO U.S. GALLON
• 1.10.6. GALLON TO LITER
• 1.10.7. LITER TO U.K. GALLON
• 1.10.8. GALLON TO LITER
• 1.10.9. KILOGRAM TO POUND
• 1.10.10. POUND TO KILOGRAM
• 1.10.11. KG/CM2 TO IB/IN2
• 1.10.12. KGM TO FT IB
• 1.10.13. TEMPERATURE
• 1.11. APPENDIX