Komatsu HD465-5 Shop Manual SEBM05690507

Description

• Model List:
  • HD465-5

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. GENERAL ASSEMBLY DRAWING
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. LIST OF LUBRICANT AND WATER
• 4. STRUCTURE AND FUNCTION
• 4.1. RADIATOR, TORQUE CONVERTER OIL COOLER
• 4.2. RADIATOR, TORQUE CONVERTER OIL COOLER, AFTER COOLER, WORK EQUIPMENT OIL COOLER
• 4.3. BRAKE OIL COOLER
• 4.4. POWER TRAIN SKELETON
• 4.5. OUTPUT SHAFT
• 4.6. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
• 4.7. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
• 4.8. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT SCHEMATICS
• 4.9. TORQUE CONVERTER
• 4.10. TORQUE CONVERTER VALVE
• 4.11. LOCKUP SOLENOID VALVE
• 4.12. TRANSMISSION
• 4.13. TRANSMISSION VALVE
• 4.14. ECMV (ELECTRONIC CONTROL MODULATION VALVE)
• 4.15. LUBRICATION RELIEF VALVE
• 4.16. STEERING SYSTEM
• 4.17. STEERING WHEEL
• 4.18. STEERING LINKAGE
• 4.19. SUSPENSION SYSTEM
• 4.20. SUSPENSION CYLINDER
• 4.21. AIR PIPING
• 4.22. AIR CIRCUIT DIAGRAM
• 4.23. AIR GOVERNOR
• 4.24. SAFETY VALVE
• 4.25. CHECK VALVE
• 4.26. DOUBLECHECK VALVE
• 4.27. AUTO DRAIN VALVE
• 4.28. HAND BRAKE VALVE (RETARDER CONTROL VALVE)
• 4.29. BRAKE VALVE
• 4.30. REDUCING VALVE (FOR RETARDER)
• 4.31. WAY CONTROL VALVE (PARKING BRAKE VALVE, EMERGENCY BRAKE VALVE)
• 4.32. EMERGENCY BRAKE CONTROL VALVE (VARIABLE CONTROL TYPE)
• 4.33. RELAY VALVE (ACTS ALSO AS EMERGENCY RELAY)
• 4.34. PARKING BRAKE RELAY VALVE
• 4.35. QUICKRELEASE VALVE
• 4.36. BRAKE CHAMBER
• 4.37. PARKING BRAKE CHAMBER
• 4.38. SLACK ADJUSTER
• 4.39. HYDRAULIC PIPING (STEERING AND HOIST, AND BRAKE COOLING)
• 4.40. HYDRAULIC CIRCUIT DIAGRAM (STEERING AND HOIST, AND BRAKE COOLING)
• 4.41. DUMP BODY CONTROL
• 4.42. HYDRAULIC TANK AND BRAKE COOLING OIL TANK
• 4.43. HYDRAULIC PUMP
• 4.44. BRAKE COOLING OIL CONTROL VALVE (BCV)
• 4.45. STEERING CONTROL VALVE
• 4.46. DEMAND VALVE
• 4.47. CROSSOVER RELIEF VALVE
• 4.48. HOIST VALVE
• 4.49. STEERING CYLINDER
• 4.50. ELECTRICAL CIRCUIT DIAGRAM
• 4.51. STOP LAMP SWITCH
• 4.52. EXHAUST BRAKE SWITCH
• 4.53. TILT SWITCH
• 4.54. HORN VALVE
• 4.55. PARKING BRAKE SWITCH
• 4.56. FRONT BRAKE CUTOFF VALVE
• 4.57. AUTOMATIC RETARDER VALVE
• 4.58. EXHAUST BRAKE VALVE
• 4.59. AIR CONDITIONER
• 4.60. ENGINE CONTROL SYSTEM (ELECTRONIC GOVERNOR TYPE)
• 4.61. ENGINE CONTROL SYSTEM (MECHANICAL GOVERNOR TYPE)
• 4.62. AUTOMATIC SHIFT CONTROL SYSTEM
• 4.63. AUTOMATIC EMERGENCY STEERING SYSTEM
• 4.64. AUTOMATIC SUSPENSION SYSTEM
• 4.65. PAYLOAD METER
• 4.66. ELECTRONIC MONITOR SYSTEM
• 4.67. MAINTENANCE MONITOR SYSTEM
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
• 5.2. STANDARD VALUE TABLE FOR CHASSIS
• 5.3. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
• 5.4. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
• 5.5. ADJUSTING VALVE CLEARANCE
• 5.6. MEASURING COMPRESSION PRESSURE
• 5.7. MEASURING BLOWBY
• 5.8. ADJUSTING FUEL INJECTION TIMING
• 5.9. BLEEDING AIR FROM FUEL INJECTION PUMP
• 5.10. ADJUSTING ENGINE STOP MOTOR CABLE
• 5.11. ADJUSTING ACCELERATOR PEDAL
• 5.12. TESTING HYDRAULIC PRESSURE OF TORQUE CONVERTER VALVE
• 5.13. TESTING ECMV OIL PRESSURE (USING SHIFT CHECKER MODULATION CHECKER)
• 5.14. TESTING ECMV OIL PRESSURE (USING FIXED VALVE)
• 5.15. TESTING TORQUE CONVERTER STALL SPEED
• 5.16. TESTING BRAKE PRESSURE
• 5.17. BLEEDING AIR FROM BRAKE CIRCUIT
• 5.18. TESTING AND ADJUSTING PARKING BRAKE PERFORMANCE
• 5.19. TESTING WEAR OF FRONT BRAKE PAD
• 5.20. TESTING WEAR OF REAR BRAKE DISC
• 5.21. TESTING AND ADJUSTING SUSPENSION CYLINDER
• 5.22. TESTING AND ADJUSTING AIR PRESSURE IN AIR CIRCUIT
• 5.23. ADJUSTING HOIST LEVER LINKAGE
• 5.24. ADJUSTING BODY POSITIONER
• 5.25. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN STEERING, HOIST CIRCUIT
• 5.26. AIR BLEEDING FROM STEERING CYLINDER
• 5.27. ADJUSTING ENGINE SPEED SENSOR
• 5.28. ADJUSTING ELECTRONIC MONITOR (SPEEDOMETER, TACHOMETER MODULE)
• 5.29. METHOD FOR EMERGENCY OPERATION OF TRUCK WHEN THERE IS FAILURE IN ELECTRICAL SYSTEM OF TRANSMISSION CONTROL SYSTEM
• 5.30. PROCEDURE FOR OPERATING SHIFT CHECKER AND MODULATION CHECKER
• 5.31. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.3. SPECIAL TOOL LIST
• 6.4. ENGINE OIL COOLER
• 6.5. FUEL INJECTION PUMP
• 6.6. AIR COMPRESSOR
• 6.7. AIR CONDITIONER COMPRESSOR
• 6.8. AIR CONDITIONER CONDENSER
• 6.9. WATER PUMP
• 6.10. AFTERCOOLER CORE
• 6.11. AFTERCOOLER
• 6.12. EXHAUST BRAKE CYLINDER
• 6.13. RADIATER, TORQUE CONVERTER OIL COOLER
• 6.14. BRAKE OIL COOLER
• 6.15. TORQUE CONVERTER, TRANSMISSION
• 6.16. TORQUE CONVERTER VALVE
• 6.17. TORQUE CONVERTER VALVE AND TRANSMISSION
• 6.18. TORQUE CONVERTER, PTO
• 6.19. TRANSMISSION
• 6.20. TRANSMISSION CONTROL VALVE
• 6.21. FRONT BRAKE CALIPER PAD
• 6.22. FRONT BRAKE CALIPER
• 6.23. FRONT WHEEL HUB
• 6.24. FINAL DRIVE CARRIER
• 6.25. PARKING BRAKE PAD
• 6.26. PARKING BRAKE CALIPER
• 6.27. FRONT SUSPENSION CYLINDER
• 6.28. VARIABLE DAMPING SELECTOR VALVE
• 6.29. FIXED DAMPING VALVE
• 6.30. REAR SUSPENSION CYLINDER
• 6.31. PARKING BRAKE CHAMBER
• 6.32. FRONT BRAKE CHAMBER
• 6.33. REAR BRAKE CHAMBER
• 6.34. TRANSMISSION LUBRICATION, RETERDER BRAKE PUMP
• 6.35. BRAKE COOLING PUMP
• 6.36. HOIST, STEERING PUMP
• 6.37. EMERGENCY STEERING MOTOR PUMP
• 6.38. BRAKE CONTROL VALVE
• 6.39. STEERING CYLINDER
• 6.40. HOIST CYLINDER
• 6.41. BODY
• 6.42. TRANSMISSION CONTROLLER
• 6.43. SUSPENSION CONTROLLER
• 7. MAINTENANCE STANDARD
• 7.1. OUTPUT SHAFT
• 7.2. TORQUE CONVERTER VALVE
• 7.3. TORQUE CONVERTER
• 7.4. TRANSMISSION
• 7.5. ECMV (ELECTRONIC CONTROL MODULATION VALVE)
• 7.6. FRONT AXLE
• 7.7. REAR AXLE SUPPORT
• 7.8. STEERING LINKAGE
• 7.9. FRONT SUSPENSION CYLINDER
• 7.10. REAR SUSPENSION CYLINDER
• 7.11. PARKING BRAKE CHAMBER
• 7.12. SLACK ADJUSTER
• 7.13. HYDRAULIC PUMP
• 7.14. DEMAND VALVE
• 7.15. CLOSSOVER RELIEF VALVE
• 7.16. HOIST VALVE
• 7.17. STEERING CYLINDER
• 7.18. HOIST CYLINDER