Komatsu PC1600-1 Hydraulic Excavator Shop Manual SEBM021TA103

Description

• Model List:
  • PC1600-1 Hydraulic Excavator

• 1. COVER
• 2. CONTENTS
• 3. STRUCTURE AND FUNCTION
• 3.1. PTO (POWER TAKEOFF)
• 3.2. PTO LUBRICATION SYSTEM
• 3.3. RADIATOR AND OIL COOLER
• 3.4. AUTODECELERATION SYSTEM
• 3.5. POWER TRAIN
• 3.6. TRAVEL AND BRAKE SYSTEM
• 3.7. AUTODRAIN VALVE
• 3.8. SAFETY VALVE
• 3.9. SOLENOID VALVE (FOR LUBRICATION, HORN)
• 3.10. GREASE PUMP
• 3.11. GREASING SYSTEM
• 3.12. HYDRAULIC PIPING DIAGRAM
• 3.13. HYDRAULIC CIRCUIT DIAGRAM
• 3.14. WORK EQUIPMENT CONTROL
• 3.15. AUTOMATIC WORK EQUIPMENT CONTROL SYSTEM
• 3.16. HYDRAULIC TANK
• 3.17. MAIN PUMP
• 3.18. HYDRAULIC OIL FILTER
• 3.19. CHARGING AND PTO LUBRICATING PUMP
• 3.20. STAGE AND 3STAGE MODE SELECTOR OLSS (OPEN CENTER LOAD SENSING SYSTEM)
• 3.21. CONTROL VALVE
• 3.22. PPC VALVE
• 3.23. PPC SHUTTLE VALVE
• 3.24. ACCUMULATOR
• 3.25. PILOT RELIEF VALVE
• 3.26. SAFETY LOCK VALVE
• 3.27. HYDRAULIC CYLINDER
• 3.28. WORK EQUIPMENT
• 3.29. ELECTRICAL CIRCUIT DIAGRAM
• 3.30. ELECTRICAL COMPONENTS OF 3STAGE MODE SELECTOR OLSS
• 3.31. ELECTRONIC COMPONENTS OF AUTOMATIC WORK EQUIPMENT CONTROL SYSTEM
• 3.32. EVMS (ELECTRONIC VEHICLE MONITORING SYSTEM)
• 4. TESTING AND ADJUSTING
• 4.1. TABLE OF JUDGEMENT STANDARD VALUE
• 4.2. TABLE OF ELECTRICAL JUDGEMENT STANDARD VALUE
• 4.3. TESTING AND ADJUSTING TOOL LIST
• 4.4. ADJUSTING VALVE CLEARANCE
• 4.5. MEASURING COMPRESSION PRESSURE
• 4.6. ADJUSTING FUEL INJECTION TIMING
• 4.7. ADJUSTING FUEL CONTROL LEVER
• 4.8. ADJUSTING AUTODECELERATION SYSTEM
• 4.9. TESTING AND ADJUSTING OF MAIN RELIEF VALVE
• 4.10. TESTING AND ADJUSTING CONTROL CIRCUIT PRESSURE
• 4.11. MEASURING OIL LEAKAGE FROM SWING AND TRAVEL MOTOR
• 4.12. TESTING OIL LEAK FROM SWIVEL JOINT
• 4.13. AIR BLEEDING
• 4.14. CHARGING ACCUMULATOR WITH GAS
• 4.15. TESTING METHOD USING VISUAL AND FUNCTIONAL CHECK
• 4.16. ADJUSTMENT OF WORK EQUIPMENT POTENTIOMETER
• 4.17. ADJUSTMENT OF WORK EQUIPMENT CONTROL BOX (LOADING SHOVEL)
• 4.18. TROUBLESHOOTING
• 5. DISASSEMBLY AND ASSEMBLY
• 5.1. STARTING MOTOR
• 5.2. ALTERNATOR
• 5.3. ENGINE OIL COOLER
• 5.4. FUEL INJECTION PUMP
• 5.5. WATER PUMP
• 5.6. NOZZLE HOLDER
• 5.7. TURBOCHARGER
• 5.8. CYLINDER HEAD
• 5.9. HYDRAULIC OIL COOLER
• 5.10. RADIATOR
• 5.11. AFTER COOLER CORE
• 5.12. ENGINE, PTO, HYDRAULIC PUMP
• 5.14. AUTODECELERATOR CYLINDER
• 5.15. CENTER SWIVEL JOINT
• 5.16. TRAVEL MOTOR
• 5.17. TRAVEL MOTOR BRAKE VALVE
• 5.18. TRAVEL MOTOR
• 5.19. FINAL DRIVE
• 5.20. SWING MOTOR
• 5.21. REVOLVING FRAME
• 5.22. SWING CIRCLE
• 5.23. SWING MACHINERY
• 5.24. FRONT IDLER
• 5.25. IDLER CUSHION CYLINDER
• 5.26. IDLER ADJUSTMENT CYLINDER
• 5.27. TRACK ROLLER
• 5.28. CARRIER ROLLER
• 5.29. TRACK SHOE
• 5.30. CHARGING AND PTO LUBRICATION PUMP
• 5.31. SWING PUMP
• 5.32. NO.1,3 PUMP
• 5.33. NO.2, 4 PUMP
• 5.34. MAIN PUMP
• 5.35. CHARGE PUMP RELIEF VALVE
• 5.36. MAIN RELIEF VALVE (FOR SWING)
• 5.37. MAIN RELIEF VALVE (FOR WORK EQUIPMENT, TRAVEL)
• 5.38. SWING CONTROL VALVE
• 5.39. SPOOL CONTROL VALVE (TOP LEFT)
• 5.40. SPOOL CONTROL VALVE (TOP RIGHT)
• 5.41. SPOOL CONTROL VALVE (BOTTOM LEFT)
• 5.42. SPOOL CONTROL VALVE (BOTTOM RIGHT)
• 5.43. CONTROL VALVE
• 5.44. SERVO VALVE (FOR NO.1, 3 F PUMPS)
• 5.45. SERVO VALVE (FOR NO.1, 3 R PUMPS)
• 5.46. SERVO VALVE (FOR NO,2, 4 F PUMPS)
• 5.47. SERVO VALVE (FOR NO,2, 4 R PUMPS)
• 5.48. SERVO VALVE (FOR SWING PUMP)
• 5.49. CONC VALVE (FOR NO,2, 4 F PUMPS WITH TVC)
• 5.50. CONC VALVE (FOR NO.2, 4 R PUMPS)
• 5.51. CONC VALVE (FOR SWING PUMP)
• 5.52. TVC VALVE (FOR NO.2, 4 PUMP)
• 5.53. TRAVEL PPC VALVE
• 5.54. PPC VALVE
• 5.55. BOOM CYLINDER (LOADING SHOVEL)
• 5.56. ARM CYLINDER (LOADING SHOVEL)
• 5.57. BUCKET CYLINDER (LOADING SHOVEL)
• 5.58. BOTTOM CYLINDER (LOADING SHOVEL)
• 5.59. HYDRAULIC CYLINDER (LOADING SHOVEL)
• 5.60. BOOM CYLINDER (BACKHOE)
• 5.61. ARM CYLINDER (BACKHOE)
• 5.62. BUCKET CYLINDER (BACKHOE)
• 5.63. HYDRAULIC CYLINDER (BACKHOE)
• 5.64. BUCKET (BACKHOE)
• 5.65. BUCKET (LOADING SHOVEL)
• 5.66. ARM (BACKHOE)
• 5.67. ARM (LOADING SHOVEL)
• 5.68. BOOM (BACKHOE)
• 5.69. BOOM (LOADING SHOVEL)
• 5.70. BUCKET, ARM (BACKHOE)
• 5.71. WORK EQUIPMENT
• 5.72. COUNTERWEIGHT
• 6. MAINTENANCE STANDARD
• 6.1. PTO (POWER TAKEOFF)
• 6.2. TRAVEL MOTOR
• 6.3. TRAVEL SHUTTLE VALVE
• 6.4. STRAIGHTTRAVEL VALVE
• 6.5. TRAVEL BRAKE VALVE
• 6.6. SWING CONTROL VALVE
• 6.7. JET SENSOR
• 6.8. CONNECTION VALVE
• 6.9. SWING MOTOR
• 6.10. SWING CIRCLE
• 6.11. SWING MACHINERY
• 6.12. CHARGING AND PTO LUBRICATION PUMP
• 6.13. PILOT RELIEF VALVE
• 6.14. V2, V4 CONTROL VALVE
• 6.15. V1 CONTROL VALVE
• 6.16. V3 CONTROL VALVE
• 6.17. PPC VALVE
• 6.18. PPC SHUTTLE VALVE
• 6.19. HYDRAULIC CYLINDER
• 6.20. WORK EQUIPMENT