Komatsu PC200-6 Hydraulic Excavator Shop Manual SEBM010201K

Description

• Model List:
  • PC200-6 Hydraulic Excavator

• 0.1. HOW TO READ THE SHOP MANUAL
• 0.2. HOISTING INSTRUCTIONS
• 0.3. COATING MATERIALS
• 0.4. STANDARD TIGHTENING TORQUE
• 0.5. ELECTRIC WIRE CODE
• 0.6. CONVERSION TABLE
• 1. GENERAL
• 1.1. SPECIFICATION DIMENSION DRAWINGS
• 1.2. SPECIFICATIONS
• 1.3. WEIGHT TABLE
• 1.4. FUEL, COOLANT AND LUBRICANTS
• 2. STRUCTURE AND FUNCTION
• 2.1. ENGINE RELATED PARTS
• 2.2. RADIATOR, OIL COOLER, AFTERCOOLER
• 2.3. ENGINE CONTROL
• 2.4. POWER TRAIN
• 2.5. FINAL DRIVE
• 2.6. SWING CIRCLE
• 2.7. SWING MACHINERY
• 2.8. TRACK FRAME, RECOIL SPRING
• 2.9. TRACK SHOE
• 2.10. HYDRAULIC PIPING DRAWING
• 2.11. HYDRAULIC CIRCUIT DIAGRAM
• 2.12. HYDRAULIC TANK
• 2.13. HYDRAULIC PUMP
• 2.14. CONTROL VALVE
• 2.15. SELFREDUCING PRESSURE VALVE
• 2.16. CLSS
• 2.17. SWING MOTOR
• 2.18. CENTER SWIVEL JOINT
• 2.19. TRAVEL MOTOR
• 2.20. VALVE CONTROL
• 2.21. WORK EQUIPMENT, SWING PPC VALVE
• 2.22. TRAVEL PPC VALVE
• 2.23. SERVICE PPC VALVE
• 2.24. ACCUMULATOR
• 2.25. STRAIGHTTRAVEL SYSTEM
• 2.26. EPC SOLENOID VALVE
• 2.27. BOOM HOLDING VALVE
• 2.28. ADDITIONAL FILTER FOR BREAKER
• 2.29. WORK EQUIPMENT
• 2.30. ACTUAL ELECTRICAL WIRING DIAGRAM
• 2.31. ELECTRICAL CIRCUIT DIAGRAM
• 2.32. ELECTRIC CONTROL SYSTEM
• 2.33. MACHINE MONITOR SYSTEM
• 2.34. SENSORS
• 3. TESTING AND ADJUSTING
• 3.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
• 3.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
• 3.3. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
• 3.4. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
• 3.5. MEASURING ENGINE SPEED
• 3.6. MEASURING EXHAUST GAS COLOR
• 3.7. ADJUSTING VALVE CLEARANCE
• 3.8. MEASURING COMPRESSION PRESSURE
• 3.9. MEASURING BLOWBY PRESSURE
• 3.10. TESTING AND ADJUSTING FUEL INJECTION TIMING
• 3.11. MEASURING ENGINE OIL PRESSURE
• 3.12. TESTING AND ADJUSTING FAN BELT TENSION
• 3.13. TESTING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
• 3.14. MEASURING SPEED SENSOR
• 3.15. ADJUSTING FUEL CONTROL LEVER
• 3.16. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT
• 3.17. TESTING AND ADJUSTING PC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE)
• 3.18. TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE
• 3.19. TESTING AND ADJUSTING CONTROL CIRCUIT OIL PRESSURE
• 3.20. TESTING SOLENOID VALVE OUTPUT PRESSURE
• 3.21. MEASURING PPC VALVE OUTPUT PRESSURE
• 3.22. ADJUSTING WORK EQUIPMENT, SWING PPC VALVE
• 3.23. TESTING TRAVEL DEVIATION
• 3.24. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
• 3.25. MEASURING OIL LEAKAGE
• 3.26. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
• 3.27. TESTING CLEARANCE OF SWING CIRCLE BEARING
• 3.28. TESTING AND ADJUSTING TRACK SHOE TENSION
• 3.29. BLEEDING AIR
• 3.30. TROUBLESHOOTING
• 4. DISASSEMBLY AND ASSEMBLY
• 4.1. METHOD OF USING MANUAL
• 4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 4.3. SPECIAL TOOL LIST
• 4.4. SKETCHES OF SPECIAL TOOLS
• 4.5. STARTING MOTOR ASSEMBLY
• 4.6. ALTERNATOR ASSEMBLY
• 4.7. AIR CONDITIONER COMPRESSOR ASSEMBLY
• 4.8. CONDENSER ASSEMBLY
• 4.9. ENGINE OIL COOLER CORE ASSEMBLY
• 4.10. FUEL INJECTION PUMP ASSEMBLY
• 4.11. WATER PUMP ASSEMBLY
• 4.12. NOZZLE HOLDER ASSEMBLY
• 4.13. TURBOCHARGER ASSEMBLY
• 4.14. THERMOSTAT ASSEMBLY
• 4.15. CYLINDER HEAD ASSEMBLY
• 4.16. RADIATOR, HYDRAULIC OIL COOLER ASSEMBLY
• 4.17. ENGINE, MAIN PUMP ASSEMBLY
• 4.18. DAMPER ASSEMBLY
• 4.19. FUEL TANK ASSEMBLY
• 4.20. CENTER SWIVEL JOINT ASSEMBLY
• 4.21. FINAL DRIVE ASSEMBLY
• 4.22. SPROCKET
• 4.23. SWING MOTOR, SWING MACHINERY ASSEMBLY
• 4.24. REVOLVING FRAME ASSEMBLY
• 4.25. SWING CIRCLE ASSEMBLY
• 4.26. IDLER, RECOIL SPRING ASSEMBLY
• 4.27. RECOIL SPRING ASSEMBLY
• 4.28. IDLER ASSEMBLY
• 4.29. TRACK ROLLER ASSEMBLY
• 4.30. CARRIER ROLLER ASSEMBLY
• 4.31. TRACK SHOE ASSEMBLY
• 4.32. HYDRAULIC TANK ASSEMBLY
• 4.33. MAIN PUMP ASSEMBLY
• 4.34. MAIN PUMP INPUT SHAFT OIL SEAL
• 4.35. CONTROL VALVE ASSEMBLY
• 4.36. MAIN RELIEF VALVE ASSEMBLY
• 4.37. PC VALVE ASSEMBLY
• 4.38. LS VALVE ASSEMBLY
• 4.39. PCEPC VALVE ASSEMBLY
• 4.40. SOLENOID VALVE ASSEMBLY
• 4.41. WORK EQUIPMENT, SWING PPC VALVE ASSEMBLY
• 4.42. TRAVEL PPC VALVE ASSEMBLY
• 4.43. BOOM LOCK VALVE ASSEMBLY
• 4.44. BOOM CYLINDER ASSEMBLY
• 4.45. ARM CYLINDER ASSEMBLY
• 4.46. BUCKET CYLINDER ASSEMBLY
• 4.47. HYDRAULIC CYLINDER ASSEMBLY
• 4.48. WORK EQUIPMENT ASSEMBLY
• 4.49. BUCKET ASSEMBLY
• 4.50. ARM ASSEMBLY
• 4.51. BUCKET, ARM ASSEMBLY
• 4.52. BOOM ASSEMBLY
• 4.53. OPERATORS CAB ASSEMBLY
• 4.54. COUNTERWEIGHT ASSEMBLY
• 4.55. MONITOR ASSEMBLY
• 5. MAINTENANCE STANDARD
• 5.1. SWING MACHINERY
• 5.2. SWING CIRCLE
• 5.3. FINAL DRIVE
• 5.4. TRACK FRAME, RECOIL SPRING
• 5.5. IDLER
• 5.6. CARRIER ROLLER
• 5.7. TRACK ROLLER
• 5.8. TRACK SHOE
• 5.9. HYDRAULIC PUMP
• 5.10. CONTROL VALVE
• 5.11. SELFREDUCING PRESSURE VALVE
• 5.12. SWING MOTOR
• 5.13. TRAVEL MOTOR
• 5.14. WORK EQUIPMENT, SWING PPC VALVE
• 5.15. TRAVEL PPC VALVE
• 5.16. SERVICE PPC VALVE
• 5.17. CENTER SWIVEL JOINT
• 5.18. BOOM HOLDING VALVE
• 5.19. HYDRAULIC CYLINDER
• 5.20. WORK EQUIPMENT
• 5.21. DIMENSION OF WORK EQUIPMENT
• 6. OTHERS
• 6.1. HYDRAULIC PIPING DRAWING
• 6.2. HYDRAULIC CIRCUIT DIAGRAM
• 6.3. ACTUAL ELECTRICAL WIRING DIAGRAM (1/2)
• 6.4. ACTUAL ELECTRICAL WIRING DIAGRAM (2/2)
• 6.5. ELECTRICAL CIRCUIT DIAGRAM (1/2)
• 6.6. ELECTRICAL CIRCUIT DIAGRAM (2/2)
• 6.7. OPERATION OF CLSS SYSTEM AS A WHOLE