Komatsu PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, PC250LC-6 Hydraulic Excavator Shop Manual CEBM000102

Description

• Model List:
  • PC200-6 Hydraulic Excavator
  • PC200LC-6 Hydraulic Excavator
  • PC210LC-6 Hydraulic Excavator
  • PC220LC-6 Hydraulic Excavator
  • PC250LC-6 Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER
• 3. CONTENTS
• 4. GENERAL
• 4.1. GENERAL ASSEMBLY DRAWING (PC2006, PC2OOLC6, PC210LC6)
• 4.2. GENERAL ASSEMBLY DRAWING (PC220LC6, PC250LC6)
• 4.3. SPECIFICATIONS (PC2006, PC200LC6)
• 4.4. SPECIFICATIONS (PC210LC6)
• 4.5. SPECIFICATIONS (PC220LC6)
• 4.6. SPECIFICATIONS (PC250LC6)
• 4.7. WEIGHT TABLE (PC2006, PC200LC6)
• 4.8. WEIGHT TABLE (PC210LC6)
• 4.9. WEIGHT TABLE (PC220LC6, PC250LC6)
• 4.10. FUEL, COOLANTS AND LUBRICANTS
• 5. STRUCTURE AND FUNCTION
• 5.1. ENGINE RELATED PARTS
• 5.2. RADIATOR, OIL COOLER, AFTERCOOLER
• 5.3. POWER TRAIN
• 5.4. FINAL DRIVE
• 5.5. SWING CIRCLE
• 5.6. SWING MACHINERY
• 5.7. TRACK FRAME, RECOIL SPRING
• 5.8. TRACK SHOE
• 5.9. HYDRAULIC PIPING DRAWING
• 5.10. HYDRAULIC CIRCUIT DIAGRAM
• 5.11. CENTER SWIVEL JOINT
• 5.12. TRAVEL MOTOR
• 5.13. VALVE CONTROL
• 5.14. WORK EQUIPMENT, SWING PPC VALVE
• 5.15. TRAVEL PPC VALVE
• 5.16. SERVICE PPC VALVE
• 5.17. SAFETY LOCK VALVE
• 5.18. PPC ACCUMULATOR
• 5.19. PPC SHUTTLE, TRAVEL JUNCTION VALVE
• 5.20. EPC, SOLENOID VALVE
• 5.21. HYDRAULIC CYLINDER
• 5.22. ADDITIONAL FILTER FOR BREAKER
• 5.23. OVERLOAD WARNING DEVICE
• 5.24. HOSE BURST PROTECTION VALVE (BOOM)
• 5.25. WORK EQUIPMENT
• 5.26. ELECTRICAL CIRCUIT DIAGRAM
• 5.27. ENGINE CONTROL SYSTEM
• 5.28. ELECTRONIC CONTROL SYSTEM
• 5.29. MACHINE MONITOR SYSTEM
• 6. TESTING AND ADJUSTING
• 6.1. TABLE OF JUDGEMENT STANDARD VALUE
• 6.2. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
• 6.3. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTNG
• 6.4. MEASURING ENGINE SPEED
• 6.5. MEASURING INTAKE MANIFOLD PRESSURE
• 6.6. MEASURING INTAKE AIR RESTRICTION
• 6.7. MEASURING LUBRICATING OIL PRESSURE
• 6.8. MEASURING FUEL (FILTER) INLET RESTRICTION
• 6.9. MEASURING BLOWBY PRESSURE
• 6.10. MEASURING ENGINE BACK PRESSURE
• 6.11. MEASURING EXHAUST COLOR
• 6.12. MEASURING COOLANT TEMPERATURE
• 6.13. MEASURING VALVE CLEARANCE
• 6.14. CHECKING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
• 6.15. ADJUSTING ENGINE SPEED SENSOR
• 6.16. TESTING AND ADJUSTING GOVERNOR MOTOR LEVER STROKE
• 6.17. TESTING CLEARANCE OF SWING CIRCLE BEARING
• 6.18. TESTING AND ADJUSTING TRACK SHOE TENSION
• 6.19. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT
• 6.20. TESTING AND ADJUSTING TVC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE)
• 6.21. TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE
• 6.22. TESTING AND ADJUSTING CONTROL PUMP CIRCUIT OIL PRESSURE
• 6.23. TESTING EPC VALVE, SOLENOID VALVE OUTPUT PRESSURE
• 6.24. MEASURING PPC VALVE OUTPUT PRESSURE AND TESTING PPC SHUTTLE VALVE
• 6.25. ADJUSTING WORK EQUIPMENT, SWING PPC VALVE
• 6.26. ADJUSTING TRAVEL LEVER
• 6.27. TESTING TRAVEL DEVIATION
• 6.28. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
• 6.29. MEASURING OIL LEAKAGE
• 6.30. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
• 6.31. TROUBLESHOOTING
• 7. DISASSEMBLY AND ASSEMBLY
• 7.1. METHOD OF USING MANUAL
• 7.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 7.3. SPECIAL TOOL LIST
• 7.4. AIR CONDITIONER COMPRESSOR
• 7.5. CONDENSER ASSEMBLY
• 7.6. GOVERNOR MOTOR
• 7.7. HYDRAULIC OIL COOLER
• 7.8. RADIATOR, HYDRAULIC OIL COOLER
• 7.9. ENGINE, HYDRAULIC PUMP
• 7.10. DAMPER
• 7.11. FUEL TANK
• 7.12. CENTER SWIVEL JOINT
• 7.13. FINAL DRIVE
• 7.14. TRAVEL MOTOR
• 7.15. SPROCKET
• 7.16. SWING MOTOR
• 7.17. SWING MACHINERY
• 7.18. REVOLVING FRAME
• 7.19. SWING CIRCLE
• 7.20. IDLER, RECOIL SPRING
• 7.21. RECOIL SPRING
• 7.22. IDLER
• 7.23. TRACK ROLLER
• 7.24. CARRIER ROLLER
• 7.25. TRACK SHOE
• 7.26. HYDRAULIC TANK
• 7.27. CONTROL PUMP
• 7.28. MAIN PUMP
• 7.29. MAIN PUMP INPUT SHAFT OIL SEAL
• 7.30. CONTROL VALVE
• 7.31. CONTROL VALVE ASSEMBLY 7spool control valve (1 service valve)
• 7.32. PUMP MERGEDIVIDER VALVE
• 7.33. PRESSURE COMPENSATION VALVE
• 7.34. MAIN RELIEF VALVE
• 7.35. TVC, LS VALVE ASSEMBLY FOR FRONT PUMP
• 7.36. TVC, LS VALVE ASSEMBLY FOR REAR PUMP
• 7.37. LS CONTROL EPC VALVE
• 7.38. SOLENOID VALVE
• 7.39. WORK EQUIPMENT, SWING PDC VALVE
• 7.40. TRAVEL PPC VALVE
• 7.41. BOOM LOCK VALVE
• 7.42. BOOM CYLINDER
• 7.43. ARM CYLINDER
• 7.44. BUCKET CYLINDER
• 7.45. HYDRAULIC CYLINDER
• 7.46. WORK EQUIPMENT
• 7.47. BUCKET
• 7.49. BUCKET, ARM
• 7.50. BOOM
• 7.51. OPERATOR S CAB
• 7.52. COUNTERWEIGHT
• 7.53. ENGINE THROTTLE CONTROLLER
• 7.54. PUMP CONTROLLER
• 7.55. MONITOR
• 8. MAINTENANCE STANDARD
• 8.1. FINAL DRIVE (PC2006, PC200LG6, PC210LC6, PC220LC6)
• 8.2. FINAL DRIVE (PC250LC6)
• 8.3. SWING MACHINERY
• 8.4. SWING CIRCLE
• 8.5. TRACK FRAME, RECOIL SPRING (PC2006, PC200LC6, PC210LC6, PC220LC6)
• 8.6. TRACK FRAME, RECOIL SPRING (PC25OLC6)
• 8.7. IDLER (PC2006, PC200LC6 PC210LC6, PC220LC6)
• 8.8. IDLER (PC250LC6)
• 8.9. CARRIER ROLLER (PC2006, PC200LC6 PC210LC6, PC220LC6)
• 8.10. CARRIER ROLLER (PC250LC6)
• 8.11. TRACK ROLLER (PC2006, PC200LC6 PC210LC6, PC220LC6)
• 8.12. TRACK ROLLER (PC250LC6)
• 8.13. TRACK SHOE (PC2006, PC200LC6 PC210LC6, PC220LC6)
• 8.14. TRACK SHOE (PC250LC6)
• 8.15. HYDRAULIC PUMP
• 8.16. CONTROL VALVE
• 8.17. SAFETYSUCTION VALVE FOR SERVICE VALVE
• 8.18. SWING MOTOR
• 8.19. TRAVEL MOTOR (PC2006, PC200LC6 PC210LC6, PC220LC6)
• 8.20. TRAVEL MOTOR (PC250LC6)
• 8.21. WORK EQUIPMENT, SWING PPC VALVE
• 8.22. TRAVEL PPC VALVE
• 8.23. SERVICE PPC VALVE
• 8.24. PPC SHUTTLE, TRAVEL JUNCTION VALVE
• 8.25. EPC, SOLENOID VALVE
• 8.26. CENTER SWIVEL JOINT
• 8.27. BOOM HOLDING VALVE
• 8.28. HYDRAULIC CYLINDER (PC2006, PC200LC6, PC210LC6)
• 8.29. HYDRAULIC CYLINDER (PC220LC6, PC250LG6)
• 8.30. WORK EQUIPMENT