Komatsu PC27MR-2, PC30MR-2, PC35MR-2, PC40MR-2, PCMR50-2 Galeo Hydraulic Excavator Shop Manual SEBM032405

Description

• Model List:
  • PC27MR-2 Galeo Hydraulic Excavator
  • PC30MR-2 Galeo Hydraulic Excavator
  • PC35MR-2 Galeo Hydraulic Excavator
  • PC40MR-2 Galeo Hydraulic Excavator
  • PCMR50-2 Galeo Hydraulic Excavator

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. SPECIFICATION DIMENSION DRAWING
• 3.2. WORKING RANGE DRAWING
• 3.3. SPECIFICATIONS
• 3.4. WEIGHT TABLE
• 3.5. LUBRICANTS,FUEL AND COOLANT SPECIFICATIONS
• 4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
• 4.2. COOLING SYSTEM
• 4.3. POWER TRAIN
• 4.4. SWING CIRCLE
• 4.5. SWING MACHINERY
• 4.6. HYDRAULIC COMPONENTS LAYOUT DRAWING
• 4.7. HYDRAULIC TANK
• 4.8. CENTER SWIVEL JOINT
• 4.9. TRAVEL MOTOR
• 4.10. HYDRAULIC CYLINDER
• 4.11. SOLENOID VALVE
• 4.12. MULTICONTROL VALVE
• 4.13. HYDRAULIC PUMP
• 4.14. CONTROL VALVE
• 4.15. CLSS
• 4.16. OPERATION FOR EACH FUNCTION AND VALVE
• 4.17. SWING MOTOR
• 4.18. PPC VALVE
• 4.19. WORK EQUIPMENT
• 4.20. DIMENSIONS OF EACH PART OF WORK EQUIPMENT
• 4.21. FLOOR
• 4.22. AIR CONDITIONER
• 4.23. ENGINE CONTROL
• 4.24. ELECTRIC CONTROL SYSTEM
• 4.25. COMPONENT PARTS OF SYSTEM
• 4.26. MONITOR SYSTEM
• 4.27. MONITOR PANEL
• 4.28. SENSORS
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
• 5.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
• 5.3. TESTING AND ADJUSTING
• 5.3.1. LIST OF TESTING,ADJUSTING, AND TROUBLESHOOTING TOOLS
• 5.3.2. MEASURING ENGINE SPEED
• 5.3.3. MEASUREMENT OF EXHAUST GAS COLOR
• 5.3.4. ADJUSTING VALVE CLEARANCE
• 5.3.5. MEASURING COMPRESSION PRESSURE
• 5.3.6. MEASURING ENGINE OIL PRESSURE
• 5.3.7. TESTING AND ADJUSTING FUEL INJECTION TIMING
• 5.3.8. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
• 5.3.9. TESTING AND ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION
• 5.3.10. ADJUSTING FUEL CONTROL LEVER
• 5.3.11. TESTING WEAR OF SPROCKET
• 5.3.12. TESTING AND ADJUSTING TRACK SHOE TENSION
• 5.3.13. MEASUREMENT OF CLEARANCE IN SWING CIRCLE BEARINGS
• 5.3.14. MEASURING AND ADJUSTING OIL PRESSURES IN WORK EQUIPMENT, TRAVEL, BOOM SWING, SWING,AND BLADE CIRCUITS
• 5.3.15. MEASURING AND ADJUSTING LS DIFFERENTIAL PRESSURE
• 5.3.16. ADJUSTING PC VALVE
• 5.3.17. MEASURING CONTROL CIRCUIT OIL PRESSURE (OIL PRESSURE REDUCED BY SELF PRESSURE)
• 5.3.18. MEASURING AND ADJUSTING CONTROL PUMP CIRCUIT OIL PRESSURE
• 5.3.19. MEASURING SOLENOID VALVE OUTPUT PRESSURE
• 5.3.20. MEASURING PPC VALVE OUTPUT PRESSURE
• 5.3.21. ADJUSTING PPC VALVE
• 5.3.22. MEAURING SWING HOLDING BRAKE RELEASE PRESSURE
• 5.3.23. TESTING AND ADJUSTING TRAVEL DEVIATION
• 5.3.24. MEASUREMENT OF OIL LEAKAGE FROM WORK EQUIPMENT CYLINDER
• 5.3.25. BLEEDING AIR FROM EACH PART
• 5.3.26. RELEASING RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT
• 5.3.27. RELEASING RESIDUAL PRESSURE FROM HYDRAULIC TANK
• 5.3.28. PRESSURIZING HYDRAULIC TANK
• 5.3.29. INSPECTION PROCEDURES FOR DIODE
• 5.4. TROUBLESHOOTING
• 5.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
• 5.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
• 5.4.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
• 5.4.4. CHECKS BEFORE TROUBLESHOOTING
• 5.4.5. CLASSIFICATION AND PROCEDURES OF TROUBLESHOOTING
• 5.4.6. TYPES AND LOCATIONS OF CONNECTORS
• 5.4.7. CONNECTOR ARRANGEMENT DIAGRAM
• 5.4.8. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
• 5.4.9. TADAPTERBOXES AND TADAPTER TABLE
• 5.4.10. TROUBLESHOOTING OF ELECTRICAL SYSTEM (EMODE)
• 5.4.11. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (HMODE)
• 5.4.12. TROUBLESHOOTING OF MONITOR PANEL SYSTEM (MMODE)
• 5.4.13. TROUBLESHOOTING OF ENGINE (SMODE)
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. HOW TO READ THIS MANUAL
• 6.2. PRECAUTIONS WHEN PERFORMING OPERATION
• 6.3. SPECIAL TOOL LIST
• 6.4. SKETCHES OF SPECIAL TOOLS
• 6.5. REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
• 6.6. REMOVAL AND INSTALLATION OF RADIATOR AND HYDRAULIC OIL COOLER ASSEMBLY
• 6.7. REMOVAL AND INSTALLATION OF ENGINE AND HYDRAULIC PUMP ASSEMBLY
• 6.8. REMOVAL AND INSTALLATION OF TRACK SHOE ASSEMBLY
• 6.9. DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY
• 6.10. DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
• 6.11. DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY
• 6.12. DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY
• 6.13. REMOVAL AND INSTALLATION OF CENTER SWIVEL JOIT ASSEMBLY
• 6.14. DISASSEMBLY AND ASSEMBLY OF CENTER SWIVEL JOIT ASSEMBLY
• 6.15. REMOVAL AND INSTALLATION OF FLOOR FRAME ASSEMBLY
• 6.16. REMOVAL AND INSTALLATION OF SWING MOTOR AND SWING MACHINERY ASSEMBLY
• 6.17. DISASSEMBLY AND ASSEMBLY OF SWING MOTOR AND SWING MACHINERY ASSEMBLY
• 6.18. REMOVAL AND INSTALLATION OF WORK EQUIPMENT ASSEMBLY
• 6.19. REMOVAL AND INSTALLATION OF REVOLVING FRAME ASSEMBLY
• 6.20. REMOVAL AND INSTALLATION OF SWING CIRCLE ASSEMBLY
• 6.21. DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE ASSEMBLY
• 6.22. DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
• 6.23. REMOVAL AND INSTALLATION OF AIR CONDITIONER UNIT ASSEMBLY
• 6.24. REMOVAL AND INSTALLATION OF OPERATORS CAB GLASS (STUCK GLASS)
• 6.25. REMOVAL AND INSTALLATION OF FRONT WINDOW ASSEMBLY
• 7. OTHERS
• 7.1. HYDRAULIC CIRCUIT DIAGRAM PC27MR2
• 7.2. HYDRAULIC CIRCUIT DIAGRAM PC30MR2
• 7.3. HYDRAULIC CIRCUIT DIAGRAM PC35MR2
• 7.4. HYDRAULIC CIRCUIT DIAGRAM PC40,50MR2
• 7.5. HYDRAULIC CIRCUIT DIAGRAM (ADDITIONAL ATTACHMENT CIRCUIT) PC40,50MR2
• 7.6. ELECTRICAL CIRCUIT DIAGRAM PC27,30MR2(1/2)
• 7.7. ELECTRICAL CIRCUIT DIAGRAM PC27,30MR2(2/2)
• 7.8. ELECTRICAL CIRCUIT DIAGRAM PC35MR2(1/2)
• 7.9. ELECTRICAL CIRCUIT DIAGRAM PC35MR2(2/2)
• 7.10. ELECTRICAL CIRCUIT DIAGRAM PC40,50MR2(1/2)
• 7.11. ELECTRICAL CIRCUIT DIAGRAM PC40,50MR2(2/2)