Komatsu PC300-5, PC300LC-5, PC300LC-5K, PC300HD-5, PC300-5 Mighty, PC300LC-5 Mighty, PC400-5, PC400LC-5, PC400HD Shop Manual CEBM207077
Komatsu PC300-5, PC300LC-5, PC300LC-5K, PC300HD-5, PC300-5 Mighty, PC300LC-5 Mighty, PC400-5, PC400LC-5, PC400HD Shop Manual CEBM207077 - Image 2
Komatsu PC300-5, PC300LC-5, PC300LC-5K, PC300HD-5, PC300-5 Mighty, PC300LC-5 Mighty, PC400-5, PC400LC-5, PC400HD Shop Manual CEBM207077 - Image 3
Komatsu PC300-5, PC300LC-5, PC300LC-5K, PC300HD-5, PC300-5 Mighty, PC300LC-5 Mighty, PC400-5, PC400LC-5, PC400HD Shop Manual CEBM207077 - Image 4
Komatsu PC300-5, PC300LC-5, PC300LC-5K, PC300HD-5, PC300-5 Mighty, PC300LC-5 Mighty, PC400-5, PC400LC-5, PC400HD Shop Manual CEBM207077 - Image 5

Komatsu PC300-5, PC300LC-5, PC300LC-5K, PC300HD-5, PC300-5 Mighty, PC300LC-5 Mighty, PC400-5, PC400LC-5, PC400HD Shop Manual CEBM207077

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: CEBM207077
  • Format: PDF
  • Size: 48.9MB
  • Number of Pages: 748
Category:

Description

  • Model List:

    • PC300-5 Mighty PC300LC-5 Mighty PC400-5 PC400LC-5 PC400HD-5 PC400-5 Mighty PC400LC-5 Mighty Hydraulic Excavator
    • PC300LC-5 Mighty PC300LC-5 Mighty PC400-5 PC400LC-5 PC400HD-5 PC400-5 Mighty PC400LC-5 Mighty Hydraulic Excavator
    • PC300LC-5K Mighty PC300LC-5 Mighty PC400-5 PC400LC-5 PC400HD-5 PC400-5 Mighty PC400LC-5 Mighty Hydraulic Excavator
    • PC300HD-5 Mighty PC300LC-5 Mighty PC400-5 PC400LC-5 PC400HD-5 PC400-5 Mighty PC400LC-5 Mighty Hydraulic Excavator
    • PC300-5 Mighty PC300LC-5 Mighty PC400-5 PC400LC-5 PC400HD-5 PC400-5 Mighty PC400LC-5 Mighty Hydraulic Excavator
  • 1. MAIN MENU
  • 2. SAFETY
  • 3. FOREWORD
  • 3.1. HOW TO READ THE SHOP MANUAL
  • 3.2. HOISTING INSTRUCTIONS
  • 3.3. STANDARD TIGHTENING TORQUE
  • 3.4. COATING MATERIALS
  • 3.5. ELECTRIC WIRE CODE
  • 3.6. CONVERSION TABLE
  • 3.7. WEIGHT TABLE
  • 3.8. LIST OF LUBRICANT AND WATER
  • 4. STRUCTURE AND FUNCTION
  • 4.1. POWER TRAIN
  • 4.2. FINAL DRIVE
  • 4.3. SWING CIRCLE
  • 4.4. SWING MACHINERY
  • 4.5. TRACK FRAME AND RECOIL SPRING
  • 4.6. IDLER
  • 4.7. TRACK ROLLER
  • 4.8. CARRIER ROLLER
  • 4.9. TRACK SHOE
  • 4.10. HYDRAULIC PIPING
  • 4.11. HYDRAULIC CIRCUIT DIAGRAM
  • 4.12. HYDRAULIC TANK
  • 4.13. OLSS (Open center Load Sensing System)
  • 4.14. HYDRAULIC PUMP
  • 4.15. LINE OIL FILTER
  • 4.16. CONTROL VALVE
  • 4.17. SWING MOTOR
  • 4.18. CENTER SWIVEL JOINT
  • 4.19. TRAVEL MOTOR
  • 4.20. VALVE CONTROL
  • 4.21. PPC VALVE
  • 4.22. ACCUMULATOR
  • 4.23. SAFETY LOCK VALVE
  • 4.24. SOLENOID VALVE ASSEMBLY
  • 4.25. SHUTTLE VALVE
  • 4.26. BOOM HOLDING VALVE
  • 4.27. HYDRAULIC CYLINDER
  • 4.28. WORK EQUIPMENT
  • 4.29. ELECTRICAL WIRING DIAGRAM
  • 4.30. ELECTRICAL CIRCUIT DIAGRAM
  • 4.31. ENGINE CONTROL SYSTEM
  • 4.32. PEMC SYSTEM
  • 4.33. EMACC (ELECTRONIC MONITOR AND CONTROL CONSOLE)
  • 5. TESTING AND ADJUSTING
  • 5.1. TABLE OF JUDGEMENT STANDARD VALUE
  • 5.2. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
  • 5.3. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
  • 5.4. ADJUSTING VALVE CLEARANCE
  • 5.5. MEASURING COMPRESSION PRESSURE
  • 5.6. TESTING AND ADJUSTING FUEL INJECTION TIMING
  • 5.7. TESTING AND ADJUSTING TRAVEL OF GOVERNOR MOTOR LEVER
  • 5.8. ADJUSTING ENGINE SPEED SENSOR
  • 5.9. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT
  • 5.10. TESTING AND ADJUSTING CHARGING PUMP PRESSURE
  • 5.11. TESTING AND ADJUSTING MAIN PUMP CONTROL PRESSURE
  • 5.12. TESTING AND ADJUSTING TRAVEL DEVIATION
  • 5.13. MEASURING STROKE OF SERVO PISTON
  • 5.14. MEASURING OUTPUT PRESSURE OF PPC VALVE
  • 5.15. ADJUSTING WORK EQUIPMENT, SWING PPC VALVE
  • 5.16. TESTING PPC SHUTTLE VALVE
  • 5.17. MEASURING SOLENOID VALVE OUTLET PORT PRESSURE
  • 5.18. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
  • 5.19. BLEEDING AIR
  • 5.20. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
  • 5.21. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
  • 5.22. TROUBLESHOOTING
  • 5.22.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
  • 5.22.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
  • 5.22.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
  • 5.22.4. CHECKS BEFORE TROUBLESHOOTING
  • 5.22.5. ELECTRICAL CIRCUIT DIAGRAM
  • 5.22.6. POSITION OF CONNECTORS FOR TROUBLESHOOTING
  • 5.22.7. CONNECTION TABLE FOR CONNECTOR
  • 5.22.8. EXPLANATION OF FUNCTIONS OF CONTROL MECHANISM OF ELECTRICAL SYSTEM
  • 5.22.9. DISPLAY METHOD FOR MONITOR PANEL, PUMP CONTROLLER AND ENGINE THROTTLE CONTROLLER
  • 5.22.10. ACTION OF SELFDIAGNOSTIC FUNCTION AND SYMPTOMS ON MACHINE
  • 5.22.11. METHOD OF USING JUDGEMENT TABLE
  • 5.22.12. METHOD OF USING TROUBLESHOOTING CHARTS
  • 5.22.13. TROUBLESHOOTING OF ENGINE THROTTLE CONTROLLER SYSTEM (E MODE)
  • 5.22.14. TROUBLESHOOTING OF PUMP CONTROLLER SYSTEM (C MODE)
  • 5.22.15. TROUBLESHOOTING OF PUMP CONTROLLER INPUT SIGNAL SYSTEM (F MODE)
  • 5.22.16. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
  • 5.22.17. TROUBLESHOOTING OF MONITOR SYSTEM (P MODE)
  • 6. DISASSEMBLY AND ASSEMBLY
  • 6.1. METHOD OF USING MANUAL
  • 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
  • 6.3. SPECIAL TOOL LIST
  • 6.4. WEIGHT TABLE
  • 6.5. TIGHTENING TORQUES AND STANDARD VALUES TABLE
  • 6.6. STARTING MOTOR ASSEMBLY
  • 6.7. ALTERNATOR ASSEMBLY
  • 6.8. ENGINE OIL COOLER ASSEMBLY
  • 6.9. FUEL INJECTION PUMP ASSEMBLY
  • 6.10. WATER PUMP ASSEMBLY
  • 6.11. NOZZLE HOLDER ASSEMBLY
  • 6.12. TURBOCHARGER ASSEMBLY
  • 6.13. THERMOSTAT ASSEMBLY
  • 6.14. ENGINE FRONT OIL SEAL
  • 6.15. ENGINE REAR OIL SEAL
  • 6.16. GOVERNOR MOTOR ASSEMBLY
  • 6.17. CYLINDER HEAD ASSEMBLY
  • 6.18. AFTERCOOLER CORE ASSEMBLY
  • 6.19. HYDRAULIC COOLER ASSEMBLY
  • 6.20. RADIATOR, HYDRAULIC OIL COOLER ASSEMBLY
  • 6.21. ENGINE, HYDRAULIC PUMP ASSEMBLY
  • 6.22. DAMPER ASSEMBLY
  • 6.23. CENTER SWIVEL JOINT ASSEMBLY
  • 6.24. FINAL DRIVE ASSEMBLY
  • 6.25. INSTALLATION OF FINAL DRIVE ASSEMBLY
  • 6.26. ASSEMBLY OF FINAL DRIVE ASSEMBLY
  • 6.27. TRAVEL MOTOR ASSEMBLY
  • 6.28. SPROCKET ASSEMBLY
  • 6.29. SWING MOTOR ASSEMBLY
  • 6.30. SWING MACHINERY ASSEMBLY
  • 6.31. REVOLVING FRAME ASSEMBLY
  • 6.32. SWING CIRCLE ASSEMBLY
  • 6.33. IDLER, RECOIL SPRING ASSEMBLY
  • 6.34. CARRIER ROLLER ASSEMBLY
  • 6.35. TRACK ROLLER ASSEMBLY
  • 6.36. CHARGING PUMP ASSEMBLY
  • 6.37. TRACK SHOE ASSEMBLY
  • 6.38. HYDRAULIC PUMP ASSEMBLY
  • 6.39. HYDRAULIC PUMP INPUT SHAFT OIL SEAL
  • 6.40. CONTROL VALVE ASSEMBLY
  • 6.41. MAIN RELIEF VALVE ASSEMBLY
  • 6.42. TVC VALVE ASSEMBLY
  • 6.43. SERVO ASSEMBLY
  • 6.44. CONC VALVE ASSEMBLY
  • 6.45. WORK EQUIPMENT PPC VALVE ASSEMBLY
  • 6.46. TRAVEL PPC VALVE ASSEMBLY
  • 6.47. BOOM HOLDING VALVE ASSEMBLY
  • 6.48. PPC SHUTTLE VALVE ASSEMBLY
  • 6.49. BOOM CYLINDER ASSEMBLY
  • 6.50. ARM CYLINDER ASSEMBLY
  • 6.51. BUCKET CYLINDER ASSEMBLY
  • 6.52. BOTTOM DUMP CYLINDER ASSEMBLY
  • 6.53. HYDRAULIC CYLINDER ASSEMBLY
  • 6.54. WORK EQUIPMENT ASSEMBLY
  • 6.55. BUCKET ASSEMBLY
  • 6.56. ARM ASSEMBLY
  • 6.57. ARM, BUCKET ASSEMBLY .
  • 6.58. BOOM ASSEMBLY
  • 6.59. OPERATORS CAB ASSEMBLY
  • 6.60. COUNTERWEIGHT
  • 6.61. THROTTLE CONTROLLER
  • 6.62. PUMP CONTROLLER ASSEMBLY
  • 6.63. MONITOR PANEL ASSEMBLY
  • 6.64. PROCEDURE FOR FLUSHING HYDRAULIC CIRCUIT
  • 7. MAINTENANCE STANDARD
  • 7.1. FINAL DRIVE
  • 7.2. SWING MACHINERY
  • 7.3. SWING CIRCLE
  • 7.4. TRACK FRAME AND RECOIL SPRING
  • 7.5. IDLER
  • 7.6. TRACK ROLLER
  • 7.7. CARRIER ROLLER
  • 7.8. TRACK SHOE
  • 7.9. CHARGING PUMP AND RELIEF VALVE
  • 7.10. CONTROL VALVE
  • 7.11. TRAVEL SHUTTLE VALVE
  • 7.12. SWING MOTOR
  • 7.13. TRAVEL MOTOR
  • 7.14. PPC VALVE
  • 7.15. PPC SHUTTLE VALVE
  • 7.16. BOOM HOLDING VALVE
  • 7.17. HYDRAULIC CYLINDER
  • 7.18. WORK EQUIPMENT
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