Yanmar TNE Series Industrial Diesel Engine Service Manual

Description

• Model List:
  • TNE Series Industrial Diesel Engine

• 1. FOREWORD
• 2. CONTENTS
• 3. Specifications and Performance
• 3.1. NE68
• 3.2. NE68
• 3.3. NE74
• 3.4. NE78A
• 3.5. NE82A
• 3.6. NE82
• 3.7. NE84
• 3.8. NE88
• 3.9. NE82
• 3.10. NE84
• 3.11. NE88
• 3.12. NE84T
• 3.13. NE84T
• 4. Cross Sectional Views
• 4.1. Special Swirl Pre-combustion Chamber System
• 4.2. Direct Injection System
• 5. Cooling Water,Lubricating Oil and Fuel Oil
• 5.1. Cooling water
• 5.2. Lubricating oil
• 5.3. Fuel oil
• 6. Troubleshooting
• 6.1. Trouble causes and remedies
• 6.2. Trouble diagnousis through measurement of compression pressure
• 7. Special Service Tools and Measuring Instruments
• 7.1. Special service tools
• 7.2. Measuring instruments
• 8. Measurement,Inspection and Adjustment
• 8.1. Measuring the compression pressure
• 8.2. Adjusting the valve head clearance
• 8.3. Checking the V-belt tension
• 8.4. Measuring and checking the injection pressure and spray patterns of the fuel injection valve
• 8.5. Checking and adjusting the fuel injection timing
• 8.6. Adjusting the no-load maximum(or minimum)revolutions
• 8.7. Checking the cooling water system and radiator for water leakage
• 8.8. Checking the battery
• 8.9. Checking sensors
• 8.10. Checking the oil cooler
• 8.11. Checking the piston cooling nozzle
• 9. Measuring Procedures,Service Data and Corrective Action
• 9.1. Cylinder head
• 9.2. Cylinder block
• 9.3. Valve rocker arm
• 9.4. Piston and piston ring
• 9.5. Connecting rod
• 9.6. Camshaft
• 9.7. Crankshaft
• 9.8. Gears
• 9.9. Trochoid pump
• 10. Disassembly and Reassembly
• 10.1. Disassembly
• 10.2. Precautions before and during reassembly
• 11. Service Data
• 11.1. Cylinder head
• 11.2. Cylinder block
• 11.3. Valve rocker arm
• 11.4. Piston
• 11.5. Piston ring
• 11.6. Connecting rod
• 11.7. Camshaft
• 11.8. Crankshaft
• 11.9. Side gap and backlash
• 11.10. Others
• 12. Tightening Torque
• 12.1. Main bolt/nut
• 12.2. Standard bolt and nut
• 13. Fuel Injection Pump for Indirect Injection System
• 13.1. Exploded views(YPFR type)
• 13.2. Disassembly
• 13.3. Inspection
• 13.4. Reassembly
• 14. Fuel Injection Pump for Direct Injection System
• 14.1. Exploded Views(YPES type)
• 14.2. Special service tools for disassembly and reassembly
• 14.3. Disassembly
• 14.4. Inspection
• 14.5. Reassembly
• 15. Governor
• 15.1. Exploded views of governor for indirect injection system
• 15.2. Exploded views of governor for direct injection system
• 15.3. Disassembly
• 15.4. Inspection
• 15.5. Reassembly
• 16. Turbocharger
• 16.1. Specifications
• 16.2. Construction
• 16.3. Waste gate valve adjusting method
• 16.4. Exploded view of Turbocharger(w/waste gate)
• 16.5. Tightening torque
• 16.6. Service standards
• 17. Service information for CARB ULG regulation
• 17.1. Emission control labels
• 17.2. Limiting the high idle and low idle adjustment screw
• 17.3. Limiting the fuel volume limiter screw
• 18. Attached Drawing 1. Exploded Views of Engine Components
• 19. Attached Drawing 2. Exploded Views of Engine Components