Komatsu D65EX-16, D65PX-16, D65WX-16 Bull Dozer Operation and Maintenance Manual EEAM030400

Description

• Model List:
  • D65EX-16 Bull Dozer
  • D65PX-16 Bull Dozer
  • D65WX-16 Bull Dozer

• 1. FOREWORD
• 1.1. BEFORE READING THIS MANUAL
• 1.2. IMPORTANT SAFETY INFORMATION
• 1.2.1. Noise emission levels
• 1.2.2. Vibration levels
• 1.3. INTENDED USE
• 1.3.1. USE OF MACHINE
• 1.3.2. GENERAL VIEW AND DIRECTIONS OF MACHINE
• 1.3.3. VISIBILITY FROM OPERATORS SEAT
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. EPA REGULATION, ENGINE SERIAL NO. PLATE
• 1.4.3. SERVICE METER POSITION
• 1.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.5. MACHINE SERIAL NUMBER PLATE
• 1.4.6. Declaration of conformity (Directive 2006/42/EC)
• 1.4.7. ATTACHMENTS, OPTIONS
• 1.4.8. POSITIONS OF SAFETY PICTOGRAMS
• 1.4.9. SAFETY LABELS
• 1.5. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.5.1. PRECAUTIONS BEFORE STARTING OPERATION
• 1.5.2. PREPARATIONS FOR SAFE OPERATION
• 1.5.3. FIRE PREVENTION
• 1.5.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 1.5.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 1.5.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 1.5.7. UNAUTHORIZED MODIFICATION
• 1.5.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 1.5.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.6. PRECAUTIONS FOR OPERATION
• 1.6.1. PRECAUTIONS FOR JOBSITE
• 1.6.2. STARTING ENGINE
• 1.6.3. OPERATION
• 1.6.4. TRANSPORTATION
• 1.6.5. TOWING
• 1.7. PRECAUTIONS FOR MAINTENANCE
• 1.7.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 1.7.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 2. OPERATION
• 2.1. GENERAL VIEW
• 2.1.1. GENERAL VIEW OF MACHINE
• 2.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 2.2. EXPLANATION OF COMPONENTS
• 2.2.1. MACHINE MONITOR
• 2.2.2. SWITCHES
• 2.2.3. CONTROL LEVERS AND PEDALS
• 2.2.4. DUST INDICATOR
• 2.2.5. BATTERY DISCONNECT SWITCH
• 2.2.6. FUSE
• 2.2.7. FUSIBLE LINK
• 2.2.8. ELECTRIC POWER TAKEOUT ADAPTER
• 2.2.9. OIL FILLER CAP
• 2.2.10. DOOR OPEN LOCK
• 2.2.11. SASH GLASS INTERMEDIATE LOCK
• 2.2.12. DOOR POCKET
• 2.2.13. ASHTRAY
• 2.2.14. SHOVEL HOLDER
• 2.2.15. CAR RADIO, HANDLING
• 2.2.16. AIR CONDITIONER, HANDLING
• 2.3. OPERATION
• 2.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 2.3.2. STARTING ENGINE
• 2.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 2.3.4. STOPPING ENGINE
• 2.3.5. MACHINE OPERATION
• 2.3.6. SHIFTING GEARS
• 2.3.7. SHIFTING BETWEEN FORWARD AND REVERSE
• 2.3.8. STEERING MACHINE
• 2.3.9. PRECAUTIONS FOR OPERATION
• 2.3.10. WORK POSSIBLE USING BULLDOZER
• 2.3.11. RECOMMENDED MODE FOR EACH TYPE OF OPERATION
• 2.3.12. ADJUSTING POSTURE OF WORK EQUIPMENT
• 2.3.13. PARKING MACHINE
• 2.3.14. CHECK AFTER FINISHING WORK
• 2.3.15. LOCKING
• 2.3.16. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 2.4. TRANSPORTATION
• 2.4.1. TRANSPORTATION MEANS
• 2.4.2. PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
• 2.4.3. LOADING, UNLOADING WORK
• 2.4.4. LIFTING MACHINE
• 2.4.5. TRAVELING ON ROADS
• 2.5. COLD WEATHER OPERATION
• 2.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 2.5.2. AFTER COMPLETION OF WORK
• 2.5.3. AFTER COLD WEATHER
• 2.6. LONGTERM STORAGE
• 2.6.1. BEFORE STORAGE
• 2.6.2. DURING STORAGE
• 2.6.3. AFTER STORAGE
• 2.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 2.7. TROUBLESHOOTING
• 2.7.1. AFTER RUNNING OUT OF FUEL
• 2.7.2. METHOD OF TOWING MACHINE
• 2.7.3. IF BATTERY IS DISCHARGED
• 2.7.4. OTHER TROUBLE
• 3. MAINTENANCE
• 3.1. GUIDE TO MAINTENANCE
• 3.2. OUTLINE OF SERVICE
• 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 3.2.2. RELATING TO ELECTRIC SYSTEM
• 3.2.3. HANDLING HYDRAULIC SYSTEM
• 3.3. WEAR PARTS LIST
• 3.3.1. WEAR PARTS LIST
• 3.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 3.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 3.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 3.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 3.5.1. TORQUE LIST
• 3.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 3.6.1. SAFETY CRITICAL PARTS
• 3.7. MAINTENANCE SCHEDULE CHART
• 3.7.1. MAINTENANCE SCHEDULE CHART
• 3.8. SERVICE PROCEDURE
• 3.8.1. WHEN REQUIRED
• 3.8.2. CHECK BEFORE STARTING
• 3.8.3. EVERY 50 HOURS SERVICE
• 3.8.4. EVERY 250 HOURS SERVICE
• 3.8.5. EVERY 500 HOURS SERVICE
• 3.8.6. EVERY 1000 HOURS SERVICE
• 3.8.7. EVERY 2000 HOURS SERVICE
• 3.8.8. EVERY 4000 HOURS SERVICE
• 3.8.9. EVERY 8000 HOURS SERVICE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 5. ATTACHMENTS, OPTIONS
• 5.1. GENERAL PRECAUTIONS
• 5.1.1. AUTHORIZED OPTIONAL EQUIPMENT
• 5.1.2. PRECAUTIONS RELATED TO SAFETY
• 5.1.3. PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
• 5.2. HANDLING HYDRAULIC RIPPER
• 5.2.1. GENERAL VIEW
• 5.2.2. EXPLANATION OF COMPONENTS
• 5.2.3. OPERATION
• 5.2.4. TROUBLESHOOTING
• 5.3. HANDLING 3 M WIDE BLADE
• 5.3.1. GENERAL VIEW
• 5.3.2. OPERATION
• 5.3.3. TRANSPORTATION
• 5.3.4. MAINTENANCE
• 5.3.5. SPECIFICATIONS
• 5.4. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 5.4.1. BASIC PRECAUTIONS