Komatsu 730E Dump Truck Operation and Maintenance Manual CEAM020001

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Komatsu 730E Dump Truck Operation and Maintenance Manual CEAM020001

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM020001
Format: PDF
Size: 2.7MB
Number of Pages: 174

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 730E Dump Truck

1. COVER
2. INTRODUCTION
2.1. FOREWORD
2.2. TRUCK MODEL ILLUSTRATION
2.3. ABOUT THIS MANUAL
2.4. ALERTS PAGE
3. TABLE OF CONTENTS
4. TORQUE TABLES AND CONVERSION CHARTS
4.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
4.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
4.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
4.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
5. GENERAL SAFETY
5.1. PERSONAL SAFETY
5.1.1. Safety Rules
5.1.2. Truck Safety Features
5.1.3. Clothing And Personal Items
5.1.4. Unauthorized Modification
5.1.5. Leaving The Operators Seat
5.1.6. Mounting And Dismounting
5.1.7. Fire Extinguishers And First Aid Kits
5.1.8. Precautions For High Temperature Fluids
5.1.9. Asbestos Dust Hazard Prevention
5.1.10. Fire Prevention For Fuel And Oil
5.1.11. ROPS Precautions
5.1.12. Preventing Injury From Work Equipment
5.1.13. Precautions For Optional Attachments
5.1.14. Precautions When Starting The Machine
5.2. PRECAUTIONS FOR TRUCK OPERATION
5.2.1. Safety Is Thinking Ahead
5.2.2. Safety At The Work Site
5.2.3. Fire Prevention
5.2.4. Preparing For Operation
5.2.5. Ventilation For Enclosed Areas
5.2.6. Mirrors, Windows, And Lights
5.2.7. In The Operators Cab Before Starting The Engine
5.2.8. Seat Belts
5.3. OPERATING THE MACHINE
5.3.1. Starting The Engine
5.3.2. Truck Operation General
5.3.3. Traveling In The Truck
5.3.4. Precautions When Traveling In Reverse
5.3.5. Traveling On Slopes
5.3.6. Ensuring Good Visibility
5.3.7. Operating On Snow
5.3.8. Avoid Damage To The Dump Body
5.3.9. Driving Near HighVoltage Cables
5.3.10. When Loading The Truck
5.3.11. When Dumping
5.3.12. Working On Loose Ground
5.3.13. Parking The Machine
5.4. TOWING
5.5. WORKING NEAR BATTERIES
5.5.1. Battery Hazard Prevention
5.5.2. JumpStarting With Booster Cables
5.5.3. Jump Starting With Receptacles
5.6. PRECAUTIONS FOR MAINTENANCE
5.6.1. BEFORE PERFORMING MAINTENANCE
5.6.2. DURING MAINTENANCE
5.6.3. TIRES
5.7. ADDITIONAL JOB SITE RULES
5.8. WHEN REPAIRS ARE NECESSARY
6. WARNINGS AND CAUTIONS
7. OPERATING INSTRUCTIONS
7.1. PREPARING FOR OPERATION
7.2. SAFETY IS THINKING AHEAD
7.3. WALK AROUND INSPECTION
7.4. ENGINE STARTUP
7.5. AFTER ENGINE HAS STARTED
7.6. EMERGENCY STEERING SYSTEM
7.6.1. Operation
7.6.2. PreOperation Testing
7.6.3. Additional Guidelines
7.7. MACHINE OPERATION SAFETY PRECAUTIONS
7.8. LOADING
7.9. HAULING
7.10. PASSING
7.11. DUMPING
7.11.1. To Raise The Dump Body
7.11.2. To Lower The Dump Body (When dumping over a berm or into a crusher)
7.11.3. To Lower The Dump Body (When dumping on flat ground)
7.12. SAFE PARKING PROCEDURES
7.13. ENGINE SHUTDOWN PROCEDURE
7.14. DELAYED ENGINE SHUTDOWN PROCEDURE
7.15. SUDDEN LOSS OF POWER
7.16. DISABLED TRUCK DUMPING PROCEDURE
7.16.1. Hookup
7.16.2. Raising the Body
7.16.3. Lowering the Body
7.17. TOWING
8. OPERATOR CONTROLS
8.1. STEERING WHEEL AND CONTROLS
8.1.1. STEERING WHEEL
8.1.2. HORN BUTTON
8.1.3. TILT/TELESCOPE LEVER
8.1.4. MULTIFUNCTION TURN SIGNAL SWITCH
8.2. PEDALS
8.2.1. SERVICE BRAKE PEDAL
8.2.2. DYNAMIC RETARDER PEDAL
8.2.3. THROTTLE PEDAL
8.3. CAB CLIMATE CONTROL
8.3.1. HEATER/AIR CONDITIONER VENTS
8.3.2. HEATER/AIR CONDITIONER CONTROLS AND VENTS
8.4. OVERHEAD PANEL CONTROLS AND COMPONENTS
8.4.1. GRADE/SPEED WARNING CHART
8.4.2. RADIO SPEAKERS
8.4.3. WARNING ALARM BUZZER
8.4.4. CAB RADIO
8.4.5. WARNING LIGHTS DIMMER CONTROL
8.4.6. WARNING/STATUS INDICATOR LIGHT PANEL
8.4.7. AIR CLEANER VACUUM GAUGES
8.4.8. WINDSHIELD WIPERS
8.4.9. TRUCK CONTROLS
8.4.10. CENTER CONSOLE
8.4.11. CONSOLE SWITCHES AND CONTROLS
8.4.12. PAYLOAD METER
8.5. OPERATOR SEAT
8.5.1. ADJUSTMENT
8.6. INSTRUMENT PANEL
8.6.1. CONTROL SYMBOLS
8.6.2. CONTROL SWITCHES AND GAUGES
8.7. OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL
8.7.1. DESCRIPTION OF INDICATOR SYMBOLS
8.7.2. INDICATOR LIGHT FUNCTIONS
8.8. CENTRY FUEL SYSTEM DIAGNOSTICS
8.8.1. GENERAL OPERATION
8.8.2. DETERMINING FAULT CODES
8.8.3. EXITING THE DIAGNOSTICS MODE
9. LUBRICATION AND SERVICE
9.1. GENERAL INFORMATION
9.2. HYDRAULIC TANK SERVICE
9.2.1. Adding Oil
9.3. COOLING SYSTEM SERVICE
9.3.1. Radiator Filling Procedure
9.4. RESERVE ENGINE OIL SYSTEM (IF EQUIPPED)
9.4.1. Reserve Oil Tank Filling Procedure (Remote Fill)
9.5. LEFTHAND FUEL RECEIVER OPTIONAL (WIGGINS QUICK FILL)
9.6. LUBRICATION CHART
9.7. HOUR (DAILY) LUBE AND MAINTENANCE CHECKS
9.8. HOUR (DAILY) LUBE AND MAINTENANCE CHECKS (Continued)
9.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.12. HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
9.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.14. HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
9.15. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.16. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.17. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.18. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.19. ,000 HOUR LUBRICATION AND MAINTENANCE CHECKS
10. AUTOMATIC LUBRICATION SYSTEM
10.1. GENERAL DESCRIPTION
10.2. SYSTEM COMPONENTS
10.2.1. Filter Assembly
10.2.2. Hydraulic Motor and Grease Pump
10.2.3. Reservoir
10.2.4. Fixed Pressure Reducing Valve
10.2.5. Flow Control Valve
10.2.6. Solenoid Valve
10.2.7. Vent Valve
10.2.8. Time Delay Module
10.2.9. Pump Cutoff Pressure Switch
10.2.10. Unloader Valve
10.2.11. Pressure Switch
10.2.12. Pressure Gauge
10.2.13. Manual Override Button
10.2.14. Injectors
10.3. SYSTEM OPERATION
10.3.1. Normal Operation
10.3.2. Pressure Failure Detection Circuits
10.4. GENERAL INSTRUCTIONS
10.4.1. LUBRICANT REQUIRED FOR SYSTEM
10.4.2. SYSTEM PRIMING
10.4.3. LUBRICANT PUMP
10.4.4. INJECTORS (SL1 Series H)
10.4.5. INJECTOR OPERATION
10.4.6. SYSTEM CHECKOUT
10.4.7. PREVENTIVE MAINTENANCE INSPECTION
10.4.8. SYSTEM TROUBLESHOOTING CHART
11. MAJOR COMPONENT DESCRIPTION
11.1. SPECIFICATIONS
12. PAYLOAD METER III
12.1. PAYLOAD METER III
12.1.1. Introduction
12.1.2. COMPONENT DESCRIPTION
12.1.3. OPERATORS DISPLAY AND SWITCH
12.1.4. PAYLOAD OPERATION AND CALCULATION
12.1.5. SOURCES FOR PAYLOAD ERROR
12.1.6. HAUL CYCLE DATA
12.1.7. PC SOFTWARE OVERVIEW
12.1.8. DOWNLOADING DATA
12.1.9. PLM III SYSTEM CONFIGURATION
12.1.10. DATA ANALYSIS
13. AM/FM RADIO / CD PLAYER
13.1. GENERAL RADIO RECEIVER FUNCTIONS
13.1.1. Turning On the Power
13.1.2. OneHour Timer
13.1.3. Display
13.1.4. Setting a Default Display
13.1.5. Adjusting the Brightness of the Display
13.1.6. Auxiliary Mode
13.1.7. Adjusting the Receiver Settings
13.2. USING THE CLOCK
13.2.1. Setting the Clock
13.3. USING THE ALARM
13.3.1. Setting the Alarm
13.3.2. Turning the Alarm Off
13.3.3. Activating Snooze
13.3.4. Setting Alarm Volume
13.4. USING THE RADIO
13.4.1. Finding a Station
13.4.2. Setting the Presets
13.5. USING THE WEATHERBAND
13.6. USING THE COMPACT DISC PLAYER
13.6.1. Playing a Compact Disc
13.6.2. Button Functions
13.7. PLAYING AN MP3 DISC
13.7.1. MP3 Format Compatibility
13.7.2. Root Directory
13.7.3. Empty Directory or Folder
13.7.4. No Folder
13.7.5. File Name Display
13.7.6. PreProgrammed Playlists
13.7.7. Playing MP3 Files
13.7.8. Button Functions
13.8. TROUBLESHOOTING

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