Komatsu FB15U-12, FB18U-12, FB20AU-12 Electric Lift Truck Operation and Maintenance Manual TEN00718-04
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Komatsu FB15U-12, FB18U-12, FB20AU-12 Electric Lift Truck Operation and Maintenance Manual TEN00718-04 - Image 5

Komatsu FB15U-12, FB18U-12, FB20AU-12 Electric Lift Truck Operation and Maintenance Manual TEN00718-04

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: TEN00718-04
  • Format: PDF
  • Size: 5.2MB
  • Number of Pages: 185
Category:

Description

  • Model List:

    • FB15U-12 Electric Lift Truck
    • FB18U-12 Electric Lift Truck
    • FB20AU-12 Electric Lift Truck
  • 1. COVER
  • 2. FOREWORD
  • 2.1. FOREWORD
  • 2.2. ABOUT THIS MANUAL
  • 2.3. FOR YOUR SAFETY
  • 2.3.1. SIGNAL WORDS
  • 2.3.2. SAFETY INDICATORS
  • 2.4. APPLICABLE MODEL AND SERIAL No.
  • 2.5. GENERAL VIEW OF LIFT TRUCK
  • 2.5.1. APPLICATION OF LIFT TRUCK
  • 2.5.2. DIRECTION OF LIFT TRUCK
  • 2.6. UNITS OF MEASURE
  • 2.7. QUALIFICATION FOR OPERATION
  • 2.8. RUNNING IN NEW LIFT TRUCK
  • 2.8.1. RUNNING IN NEW LIFT TRUCK
  • 2.8.2. MAINTENANCE FOR NEW LIFT TRUCK
  • 2.9. WARRANTY AND SERVICE
  • 2.9.1. PERIODICAL REPLACEMENT PARTS
  • 2.9.2. USE OF GENUINE PARTS AND OILS
  • 2.10. NECESSARY INFORMATION OF LIFT TRUCK
  • 2.10.1. MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor)
  • 2.10.2. MODEL AND SERIAL NO. LOCATION
  • 3. CONTENTS
  • 4. SAFETY
  • 4.1. SAFETY
  • 4.2. SAFETY LABEL
  • 4.2.1. SAFETY LABEL LOCATION CHART
  • 4.2.2. SAFETY LABELS
  • 4.3. FIRE PREVENTION
  • 4.3.1. BATTERY FIRE PREVENTION
  • 4.3.1.1. CAUTIONS WHEN HANDLING BATTERY
  • 4.3.1.2. ACTION FOR ABNORMALITIES
  • 4.3.2. FIRE PREVENTION DURING CHARGING
  • 4.3.2.1. CAUTIONS BEFORE CHARGING
  • 4.3.2.2. CHARGING OPERATION CAUTIONS
  • 4.3.2.3. CAUTIONS WHEN CHARGING
  • 4.3.2.4. INSPECTION AND MAINTENANCE
  • 4.3.3. PREVENTION OF FIRE CAUSED BY OIL AND GREASE
  • 4.3.4. PREVENTION OF FIRE CAUSED BY LEAKED OIL
  • 4.3.5. PREVENTION OF FIRE CAUSED BY DEPOSITED OR ADHERED FLAMMABLE SUBSTANCES
  • 4.3.6. PREVENTION OF FIRE CAUSED BY FAULTY ELECTRICAL WIRING
  • 4.3.7. PREVENTION OF FIRE CAUSED BY FAULTY PIPING
  • 4.3.8. CLEANING
  • 4.3.9. IF A FIRE BREAKS OUT
  • 4.4. BASIC PRECAUTIONS
  • 4.4.1. FOLLOW RULES
  • 4.4.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
  • 4.4.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
  • 4.4.4. FIRE EXTINGUISHER AND FIRST AID KIT
  • 4.4.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
  • 4.4.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
  • 4.4.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
  • 4.4.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
  • 4.4.9. PRECAUTION WHEN WASHING LIFT TRUCK
  • 4.4.10. TO AVOID BURN INJURY
  • 4.4.11. FIRE PREVENTION
  • 4.4.12. IF A FIRE BREAKS OUT
  • 4.4.13. DO NOT MODIFY THE LIFT TRUCK
  • 4.4.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
  • 4.4.15. SECURE SAFETY AT THE WORKING AREA
  • 4.4.16. ASBESTOS CAUTION
  • 4.5. STARTUP INSPECTION
  • 4.6. TRAVELING THE LIFT TRUCK
  • 4.6.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
  • 4.6.2. WHILE TRAVELING THE LIFT TRUCK
  • 4.6.3. STOPPING AND PARKING
  • 4.6.4. TOWING
  • 4.7. LOAD HANDLING OPERATION
  • 4.8. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  • 4.8.1. ALWAY PERFORM THE STARTUP INSPECTION
  • 4.8.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
  • 4.8.3. KEEP THE WORKING AREA CLEAN AND TIDY
  • 4.8.4. CAUTIONS BEFORE INSPECTION AND MAINTENANCE
  • 4.8.5. KEEP UNAUTHORIZED PEOPLE OFF
  • 4.8.6. USE OF RIGHT TOOLS AND EQUIPMENT
  • 4.8.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
  • 4.8.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
  • 4.8.9. BE CAREFUL OF HIGH PRESSURE OIL
  • 4.8.10. BEWARE OF ROTATING COOLING FAN
  • 4.8.11. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
  • 4.8.12. CAUTIONS WHEN REPLACING THE SEAT
  • 4.8.13. REMOVING THE BATTERY PLUG
  • 4.8.14. CAUTION WHEN HANDLING BATTERY
  • 4.8.15. CAUTION ON HOW TO INSTALL BATTERIES
  • 4.8.16. CAUTION WHEN HANDLING TIRES
  • 4.8.17. CAUTION IN WASTE DISPOSAL
  • 4.8.18. CAUTION AFTER INSPECTION AND REPAIR
  • 4.8.19. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
  • 4.9. HOISTING AND TRANSPORTING THE LIFT TRUCK
  • 4.9.1. CAUTION WHEN HOISTING THE LIFT TRUCK
  • 4.9.2. PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
  • 4.10. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
  • 4.10.1. LONGITUDINAL STABILITY
  • 4.10.2. CENTER OF GRAVITY OF A LOAD
  • 4.10.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
  • 4.10.4. ACTUAL CAPACITY
  • 4.10.5. SERIAL NO. AND LOAD TABLE
  • 4.10.6. INTRODUCTION OF OPTIONAL SAFETY DEVICE
  • 5. OPERATION
  • 5.1. OPERATION
  • 5.2. GENERAL VIEW
  • 5.2.1. GENERAL VIEW OF LIFT TRUCK
  • 5.2.2. INSTRUMENTS AND CONTROLS
  • 5.3. EXPLANATION OF COMPONENTS
  • 5.3.1. HOW TO READ METER PANEL
  • 5.3.2. HOW TO OPERATE METER PANEL
  • 5.3.3. OPERATING DEVICES
  • 5.3.4. HOW TO OPEN/CLOSE BATTERY HOOD
  • 5.4. OPERATION
  • 5.4.1. STARTUP INSPECTION
  • 5.4.2. MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
  • 5.4.3. BASIC OPERATION
  • 5.4.3.1. STARTING
  • 5.4.3.2. TRAVELING
  • 5.4.3.3. SHIFTING DIRECTION
  • 5.4.3.4. TURNING
  • 5.4.3.5. STOPPING
  • 5.4.3.6. TEMPORARY STOPPING AND PARKING
  • 5.4.4. OPERATION ACCORDING TO THE CIRCUMSTANCE
  • 5.4.4.1. TRAVELING ON SLOPES
  • 5.4.4.2. INCHING TRAVEL
  • 5.4.4.3. PLUGGING (ELECTRIC BRAKE)
  • 5.4.4.4. CROSSING OVER STEPS AND DITCHES
  • 5.4.4.5. OPERATION ON SNOWY AND FROZEN ROADS
  • 5.4.5. TRAVEL INTERLOCK FUNCTION
  • 5.4.6. BASIC LIFT OPERATION
  • 5.4.6.1. HOW TO OPERATE CONTROL LEVERS
  • 5.4.6.2. FORK SPREAD ADJUSTMENT
  • 5.4.6.3. PROCEDURE FOR PICKING UP AND STACKING
  • 5.4.7. LIFT INTERLOCK FUNCTION
  • 5.4.8. CHECKING AFTER OPERATION
  • 5.5. LIFT TRUCKS WITH COLDSTORAGE MODEL
  • 6. INSPECTION AND MAINTENANCE
  • 6.1. INSPECTION AND MAINTENANCE
  • 6.2. ABOUT INSPECTION AND MAINTENANCE
  • 6.3. STARTUP INSPECTION
  • 6.3.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
  • 6.3.2. WALK AROUND A LIFT TRUCK
  • 6.3.3. INSPECTION CONDUCTED BY OPENING COVER AND HOOD
  • 6.3.4. CHECKING FROM THE OPERATOR SEAT
  • 6.3.5. CHECKING BY SETTING THE STARTING SWITCH TO (ON) POSITION
  • 6.3.6. CHECKING WHILE RUNNING THE LIFT TRUCK
  • 6.3.7. CHECKING OF SAFETY FUNCTION
  • 6.4. CHECKING AND REPORTING AFTER OPERATION
  • 6.5. SIMPLE MAINTENANCE
  • 6.5.1. GREASES AND FUEL
  • 6.5.1.1. BASIC PRECAUTIONS
  • 6.5.1.2. LUBRICANT LIST
  • 6.5.2. REPLACING TIRES
  • 6.5.3. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
  • 6.5.4. REPLACING FUSE
  • 6.5.5. REPLACING BULBS
  • 6.6. HANDLING OF BATTERIES
  • 6.7. CHARGING
  • 6.7.1. OPERATION OF STATIONARY BATTERY CHARGER
  • 6.8. BATTERY REPLACEMENT
  • 6.9. RUNNING IN COLD WEATHER
  • 6.10. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
  • 6.11. ACTION TO TAKE IF THE FORK FAILS TO LOWER
  • 6.12. PROCEDURES FOR ALARM CODE OR ERROR CODE INDICATION
  • 6.13. WASHING LIFT TRUCK
  • 6.14. LONGTERM STORAGE
  • 6.15. HOISTING LIFT TRUCK
  • 6.16. LOADING AND UNLOADING OF LIFT TRUCK
  • 6.17. INSPECTION AND MAINTENANCE SCHEDULE CHART
  • 6.18. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 6.19. SERVICE DATA
  • 7. TECHNICAL DATA
  • 7.1. TECHNICAL DATA
  • 8. ATTACHMENT
  • 8.1. ATTACHMENT
  • 8.2. OPERATION OF SIDE SHIFT
  • 8.2.1. ATTACHMENT MODEL PLATE LOCATION, SERIAL NO.
  • 8.2.2. SAFETY OF ATTACHEMENTS
  • 8.2.3. SAFETY LABEL
  • 8.2.4. FEATURES OF ATTACHMENTS
  • 8.2.5. GENERAL VIEW
  • 8.2.6. EXPLANATION OF COMPONENTS
  • 8.2.7. OPERATION
  • 8.2.8. INSPECTION AND MAINTENANCE SCHEDULE CHART
  • 8.2.9. MAINTENANCE WORK
  • 9. OPTIONS
  • 9.1. OPTIONS
  • 9.2. OPERATION OF AUTOMATIC FORK LEVEL STOP FUNCTION
  • 9.3. OPERATION OF CONVENTIONAL LEVER (LAYOUT)
  • 9.3.1. GENERAL VIEW
  • 9.3.2. OPERATING DEVICES
  • 9.3.3. BASIC OPERATION
  • 9.3.3.1. STARTING
  • 9.3.3.2. SHIFTING DIRECTION
  • 9.3.3.3. PLUGGING (ELECTRIC BRAKE)
  • 9.3.3.4. TEMPORARY STOPPING AND PARKING
  • 9.3.4. BASIC LIFT OPERATION
  • 9.3.4.1. HOW TO OPERATE CONTROL LEVERS
  • 9.4. OPERATION OF LOAD CHECKER WITH OVERLOAD ALARM
  • 9.4.1. CHANGING SET VALUE AFTER MAST/ATTACHMENT REPLACEMENT
  • 9.4.2. MEASURING LOAD WEIGHT
  • 9.4.3. OVERLOAD WARNING
  • 9.5. HANDLING CLAMP OPEN GUARD
  • 9.5.1. OPERATION PROCEDURE
  • 10. INDEX
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