Komatsu 450FXL-1 Crawler Feller Buncher Operation and Maintenance Manual CEAM023802

Description

• Model List:
  • 450FXL-1 Crawler Feller Buncher

• 1. CEAM023802_OMM_1_Safety.pdf
• 1.1. SAFETY
• 1.1.1. SAFETY AND WARNING DECALS
• 1.1.1.1. Location of the Safety Decals
• 1.1.2. OPERATIONAL SAFETY
• 1.1.2.1. Unauthorized Modifications
• 1.1.2.2. Before Starting the Engine
• 1.1.2.3. Observe General Safety Rules
• 1.1.2.4. Engine Ventilation
• 1.1.2.5. Fuel, Oil and Hydraulic Fluid Fire Hazards
• 1.1.2.6. Jump Starting or Charging Batteries
• 1.1.2.7. Travel Controls May Produce Reversed Operations
• 1.1.2.8. Travel Precautions
• 1.1.2.9. Operate Carefully on Snow and Ice and in Very Cold Temperatures
• 1.1.2.10. Parking the Machine
• 1.1.2.11. Shut Down Control Functions
• 1.1.3. ADDITIONAL SAFETY EQUIPMENT
• 1.1.3.1. Do Not Alter or Modify the ROPS, FOPS, OPS
• 1.1.3.2. Seat Belt Must Be Used at All Times
• 1.1.3.3. Maintain Standard Safety Equipment in Good Condition
• 1.1.4. PERSONAL PRECAUTIONS
• 1.1.4.1. General Operator Precautions
• 1.1.4.2. Mounting and Dismounting Precautions
• 1.1.5. FIRE PREVENTION
• 1.1.5.1. Fire Caused by Accumulation of Flammable Material
• 1.1.5.2. Fire Caused by Fuel, Oil or Grease
• 1.1.5.3. Fire Coming from Electrical Wiring
• 1.1.5.4. Fire Coming from Hydraulic Line
• 1.1.5.5. Best Practices
• 1.1.5.6. Action if Smoke or Fire Occurs
• 1.1.5.7. What to Do After Fire
• 1.1.5.8. Fire Extinguisher and First Aid Kit
• 1.1.5.9. Fire Suppression System
• 1.1.5.10. Action After Fire Suppression Activation
• 1.1.5.11. Fire Suppression System Owners Manual
• 2. CEAM023802_OMM_2_Operation.pdf
• 2.1. OPERATION
• 2.1.1. OPERATION PRECAUTIONS
• 2.1.1.1. General
• 2.1.1.2. Before Starting the Engine
• 2.1.1.3. Before Beginning To Work
• 2.1.1.4. Attachment Safety
• 2.1.1.5. During Machine Operation
• 2.1.1.6. Parking the Machine
• 2.1.2. SERVICE AND MAINTENANCE PRECAUTIONS
• 2.1.2.1. General
• 2.1.2.2. Towing the Machine
• 2.1.2.3. Cooling and Hydraulic Systems
• 2.1.2.4. Track Tension Adjustments Require Caution
• 2.1.2.5. Diesel Fuel
• 2.1.2.6. Batteries
• 2.1.3. FIRE PREVENTION IN THE FIELD
• 2.1.3.1. Fire Prevention Tips in the Field
• 2.1.3.2. Fire Prevention in the Shop
• 2.1.4. SHIPPING AND TRANSPORTATION
• 2.1.4.1. Obey State and Local OvertheRoad Regulations
• 2.1.5. OPERATING CONTROLS
• 2.1.5.1. Operators Cab
• 2.1.6. IQAN CONTROL SYSTEM
• 2.1.6.1. Display MDM
• 2.1.6.2. Main Screen
• 2.1.6.3. Sub Menus
• 2.1.6.4. Display Settings/Changes
• 2.1.6.5. Settings Menu
• 2.1.6.6. Measure Menu
• 2.1.6.7. Properties Menu
• 2.1.7. POWER VIEW MENUS
• 2.1.7.1. Power View Display
• 2.1.7.2. First Time Startup
• 2.1.7.3. Main Menu Navigation
• 2.1.7.4. Engine Configuration Data
• 2.1.7.5. Stored Fault Codes
• 2.1.7.6. Faults And Warnings
• 2.1.7.7. Back Light Adjustment
• 2.1.7.8. Contrast Adjustment
• 2.1.7.9. Select Units
• 2.1.7.10. Up Display Setup
• 2.1.7.11. Up Display Setup
• 2.1.8. OPERATION
• 2.1.8.1. Truck Drivers Starting, Driving and Boom Operation Instructions
• 2.1.8.2. Machine Shutdown
• 2.1.8.3. Tracked Feller Buncher / Harvester Daily Inspection
• 2.1.8.4. General PreStart Machine Inspection
• 2.1.8.5. New Machine Breakin Procedures
• 2.1.8.6. Starting the Machine
• 2.1.8.7. Cold Weather Starting
• 2.1.8.8. Wet Kit (optional)
• 2.1.8.9. InTank Hydraulic Oil Heater (Optional)
• 2.1.8.10. Track Drive Charge Oil Heater (Optional)
• 2.1.8.11. Jump Starting the Engine
• 2.1.8.12. Engine and Hydraulic Warming Procedures
• 2.1.8.13. Travel Controls
• 2.1.8.14. Travel Speed
• 2.1.8.15. Track/Parking Brakes
• 2.1.8.16. Preventing Repetitive Strain Injuries
• 2.1.8.17. Controlling the Front End Implements
• 2.1.8.18. Control Pattern Diagrams
• 2.1.8.19. Front End Attachment Movements
• 2.1.8.20. General Machine Operating Instructions
• 2.1.8.21. Changing Direction Forward and Reverse
• 2.1.8.22. Frozen Ground Conditions
• 2.1.8.23. Parking the Machine
• 2.1.8.24. Cleaning the Tracks
• 2.1.8.25. Stopping the Engine
• 3. CEAM023802_OMM_3_Maintenance.pdf
• 3.1. MAINTENANCE
• 3.1.1. MAINTENANCE INFORMATION
• 3.1.1.1. Service Meter Reading
• 3.1.1.2. Komatsu Genuine Replacement Parts
• 3.1.1.3. Komatsu Genuine Lubricants
• 3.1.1.4. Windshield Washer Fluid
• 3.1.1.5. Fresh and Clean Lubricants
• 3.1.1.6. Check Drained Oil and Used Filter
• 3.1.1.7. Fuel Strainer
• 3.1.1.8. Welding Instructions
• 3.1.1.9. Do Not Drop Things Inside Machine
• 3.1.1.10. Selecting Fuel and Lubricants to Match Ambient Temperature
• 3.1.1.11. Dusty Jobsite
• 3.1.1.12. Avoid Mixing Lubricants
• 3.1.1.13. Locking the Inspection Covers
• 3.1.1.14. Hydraulic System Air Bleeding
• 3.1.1.15. Hydraulic Hose Installation
• 3.1.1.16. Checks after Inspection and Maintenance Works
• 3.1.2. LUBRICANTS, COOLANT AND FILTERS
• 3.1.2.1. Outline of Service
• 3.1.2.2. Handling Oil, Fuel, Coolant, and Performing Oil Clinic
• 3.1.2.3. Electric System Maintenance
• 3.1.2.4. Handling Hydraulic System
• 3.1.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 3.1.4. LUBRICANT AND FILL CAPACITIES
• 3.1.4.1. Fuel Quality Requirements
• 3.1.4.2. Engine Oil Performance Information
• 3.1.4.3. Hydraulic and Engine Oil Selection, Lubricating Oils and Grease
• 3.1.4.4. New Engine BreakIn Oils
• 3.1.4.5. Hydraulic Oil Information
• 3.1.4.6. General Hydraulic Oil Specification
• 3.1.5. GENERAL INSTRUCTIONS
• 3.1.5.1. Introduction
• 3.1.5.2. Cleaning
• 3.1.5.3. Replacement
• 3.1.5.4. Hoses and Tubes
• 3.1.5.5. Hydraulic Pumps
• 3.1.6. SERVICE AND MAINTENANCE
• 3.1.6.1. Care and Servicing
• 3.1.6.2. Maintenance Safety
• 3.1.6.3. General
• 3.1.6.4. Daily or 10 Hour Interval Maintenance Procedures
• 3.1.6.5. Hour Interval Maintenance Procedures
• 3.1.6.6. Hour Interval Maintenance Procedures
• 3.1.6.7. Hour Interval Maintenance Procedures
• 3.1.6.8. Hour Interval Maintenance Procedures
• 3.1.6.9. ,000 Hour Interval Maintenance Procedures
• 3.1.6.10. ,000 Hour Interval Maintenance Procedures
• 3.1.6.11. Transporting the Machine
• 4. CEAM023802_OMM_4_Specifications.pdf
• 4.1. SPECIFICATIONS
• 4.1.1. HYDRAULIC SYSTEM
• 4.1.1.1. Typical Hydraulic Valve Set Up
• 4.1.1.2. VOAC K220 Valve (Typical)
• 4.1.1.3. VOAC L90LS Valve (Typical)
• 4.1.2. ELECTRICAL CENTER
• 4.1.3. FXL SPECIFICATIONS
• 4.1.4. BOOM SWEEP DIAGRAMS