Komatsu FB20SH-4, FB25SH-4, FB30SH-4 Electric Lift Truck Shop Manual KO-SM015
Komatsu FB20SH-4, FB25SH-4, FB30SH-4 Electric Lift Truck Shop Manual KO-SM015 - Image 2
Komatsu FB20SH-4, FB25SH-4, FB30SH-4 Electric Lift Truck Shop Manual KO-SM015 - Image 3
Komatsu FB20SH-4, FB25SH-4, FB30SH-4 Electric Lift Truck Shop Manual KO-SM015 - Image 4
Komatsu FB20SH-4, FB25SH-4, FB30SH-4 Electric Lift Truck Shop Manual KO-SM015 - Image 5

Komatsu FB20SH-4, FB25SH-4, FB30SH-4 Electric Lift Truck Shop Manual KO-SM015

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: KO-SM015
  • Format: PDF
  • Size: 9.3MB
  • Number of Pages: 295
Category:

Description

  • Model List:

    • FB20SH-4 Electric Lift Truck
    • FB25SH-4 Electric Lift Truck
    • FB30SH-4 Electric Lift Truck
  • 1. AJFORE
  • 1.1. FOREWORD
  • 2. AJGEN
  • 2.1. GENERAL AND SPECIFICATIONS
  • 2.2. Overall dimensions and specifications
  • 2.3. Weight of main compnents
  • 2.4. Standard tightening torque for bolts
  • 2.5. Standard tightening torque for pipe joints
  • 2.6. Periodical replacement of safetyassured parts
  • 2.7. General locations
  • 2.8. Instruments and controls
  • 3. AJCONV
  • 3.1. CONVERSION TABLE
  • 3.2. Millimeters to Inches
  • 3.3. Inches to Millimeters
  • 3.4. Cubic meters to Cubic yards
  • 3.5. Cubic yards to Cubic meters
  • 3.6. Liter to U.S. Gallon
  • 3.7. Gallon to Liter
  • 3.8. Liter to U.K. Gallon
  • 3.9. Gallon to Liter
  • 3.10. Kilogram to Pound
  • 3.11. Pound to Kilogram
  • 3.12. Kg/cm2 to lb/in2
  • 3.13. Kgm to Ft. lb
  • 3.14. Temperature
  • 4. AJDIS
  • 4.1. DISASSEMBLY AND ASSEMBLY OF COMPONENTS
  • 4.1.1. POWER TRAIN
  • 4.1.1.1. Transfer
  • 4.1.1.2. Wheel brake
  • 4.1.1.3. Differential
  • 4.1.1.4. Drive axle
  • 4.1.2. BRAKE SYSTEM
  • 4.1.2.1. Master cylinder
  • 4.1.2.2. Wheel brake
  • 4.1.2.3. Air vent
  • 4.1.2.4. STEERING SYSTEM
  • 4.1.2.5. Power steering valve
  • 4.1.2.6. Steering axle
  • 4.1.2.7. Power steering cylinder
  • 4.1.3. HYDRAULIC SYSTEM
  • 4.1.3.1. Hydraulic circuit diagram
  • 4.1.3.2. Hydraulic pump
  • 4.1.3.3. Control valve
  • 4.1.3.4. Control valve lever
  • 4.1.3.5. Lift cylinder (For STD type)
  • 4.1.3.6. Tilt cylinder (For STD type)
  • 4.1.3.7. Tilt cylinder (For USA type)
  • 4.1.4. MAST
  • 4.1.4.1. Mast (For STD type)
  • 4.1.4.2. Mast (For USA type)
  • 4.1.4.3. Lift chains
  • 5. AJELEC
  • 5.1. ELECTRICAL SYSTEM
  • 5.1.1. ELECTRICAL COMPONENTS
  • 5.1.2. Digital multimeter
  • 5.1.3. BATTERY AND CASE (For USA)
  • 5.1.3.1. Battery compartment
  • 5.1.3.2. Notes on selecting a battery
  • 5.1.3.3. Recommended batteries
  • 5.1.4. MOTORS
  • 6. AJREMOV
  • 6.1. REMOVAL AND INSTALLATION OF UNITS
  • 6.1.1. Locations of units
  • 6.1.2. How to install units
  • 6.1.3. Removal and installation flowchart
  • 6.1.4. Removal and installation of units
  • 6.1.4.1. Mast (For Tochigi plant product)
  • 6.1.4.2. Mast (For K. F. M. product)
  • 6.1.4.3. Power train (Front axle Transfer Traction motor)
  • 6.1.4.4. Pump motor
  • 6.1.4.5. Power steering motor
  • 6.1.4.6. Steering axle
  • 6.1.4.7. power steering cylinder
  • 7. AJTEST
  • 7.1. TESTING AND ADJUSTING
  • 7.2. Motor
  • 7.3. Battery
  • 7.4. Controller
  • 7.5. Travel system
  • 7.6. Steering system
  • 7.7. Brake system
  • 7.8. Work equipment system
  • 7.9. Adjustment of parking brake lever
  • 7.10. Adjustment of brake pedal
  • 7.11. Adjustment of accelerator pedal
  • 7.12. Adjustment of operators seat switch
  • 8. AKSM016
  • 8.1. GENERAL MAINTENANCE INSTRUCTIONS
  • 8.2. A COMPARISON OF GE EV100LXT CONTROLLER WITH THE EXISTING CONTROLLER
  • 8.3. HANDSET SETTINGS ON MACHINES SHIPPED FROM FACTORY
  • 8.4. LIST OF FUNCTION, EV100LXT TRACTION CONTROLLER FOR BBX
  • 8.5. MAIN SPECIFICATIONS OF MOTOR AND SERVICE DATA
  • 8.6. BASICS OF CIRCUIT OPERATION
  • 8.7. OUTLINE OF CONTROLLER
  • 8.7.1. Description of Control Function
  • 8.7.2. Dimensions
  • 8.7.3. External View
  • 8.7.4. Traction Control Panel
  • 8.7.5. Contractor Panel for BBX
  • 8.7.6. Accelerator
  • 8.8. HYDRAULIC PUMP OPERATION (CONTRACTOR TYPE)
  • 8.9. DEADMAN HORN ALARM CIRCUIT
  • 8.10. GLOSSARY
  • 8.11. ELEMENTARY DIAGRAM SYMBOLS
  • 8.12. PROCEDURES FOR REPLACING CONTROLLER COMPONENT PARTS
  • 8.12.1. Control Card
  • 8.12.2. Stud Semiconductors
  • 8.12.3. Capacitor
  • 8.12.4. IL, 23FIL, 24FIL and 25FIL
  • 8.12.5. Reactor/Choke
  • 8.13. TROUBLESHOOTING
  • 8.13.1. Digital Multifunction Displayer
  • 8.13.2. Troubleshooting Instructions
  • 8.13.3. Status Code Requiring Troubleshooting by Use of Meter Panel
  • 8.13.4. Procedure for Setting Travel Characteristics with HANDSET
  • 8.13.5. SEQUENCE OF OPERATION
  • 8.13.6. List of Status Code
  • 8.13.7. Troubleshooting for the Hydraulic Control with Contractor Type
  • 8.13.7.1. The voltage reading at the terminals of PATD, PBTD and PAD, PBD wire in normal conditions
  • 8.13.7.2. Troubleshooting of hydraulic pump motor
  • 8.13.7.2.1. Contactor closes and the pump motor does not rotate
  • 8.13.7.2.2. The contactor does not close
  • 8.13.7.2.3. No time delay after the valve switch opens for the contractor tips chatters
  • 8.13.8. Troubleshooting for the horn function
  • 8.13.8.1. The voltage reading at the terminals of TMM2 normal conditions
  • 8.13.8.2. Troubleshooting for the horn alarm function
  • 8.13.8.2.1. The horn does not blow when the horn button is activated
  • 8.13.8.2.2. The horn does not blow with the condition listed below
  • 8.13.8.2.3. The horn blows continuously
  • 8.13.9. Troubleshooting of Power Steering Motor
  • 8.13.9.1. Troubleshooting
  • 8.13.9.2. Disassembly
  • 8.13.9.3. Reassembly
  • 8.13.10. Troubleshooting of the Brush for Traction and Pump Motors
  • 8.13.11. Troubleshooting without use of the Meter Panel for Traction SCR Controller
  • 8.13.11.1. The voltage reading at the terminals in normal condition
  • 8.13.11.2. Troubleshooting instructions
  • 8.13.12. All Testing Should be Done with Truck Jacked Up
  • 8.13.12.1. Failures that cause reduced or no motor torque with SCR control
  • 8.13.12.2. Failures that cause full or no motor torque with SCR control
  • 8.13.12.3. Misoperation of other features
  • 8.13.13. Others Electrical Component Parts
  • 8.13.13.1. Capacitor 1C
  • 8.13.13.2. Contractors F, R, 1A, and P
  • 8.13.13.3. Potentiometer in Accelerator
  • 8.13.13.4. Coil driver module
  • 8.13.13.5. SCRs (1REC, 2REC, 5REC)
  • 8.13.13.6. Rectifiers (3REC, 4REC, diode blocks)
  • 8.13.13.7. Thermal protector (TP)
  • 8.13.13.8. Filter block (23FIL, etc.)
  • 8.13.13.9. choke and reactor T3T4
  • 8.13.13.10. TROUBLESHOOTING SYMPTOM CHART
  • 8.13.14. Description of Newly Introduced Motor Control System
  • 8.14. CIRCUIT DIAGRAM
  • 8.15. Untitled
  • 9. MSM003
  • 9.1. MSM003 MAST SERVICE COVER
  • 9.1.1. CONTENTS
  • 9.1.2. UPRIGHT DESCRIPTION
  • 9.1.3. MAST REMOVAL
  • 9.1.4. INSPECTION ADJUSTMENTS
  • 9.1.5. CYLINDER BLEEDING
  • 9.1.6. CARRIAGE REMOVAL TRUCK
  • 9.1.7. CARRIAGE REMOVAL FLOOR
  • 9.1.8. CARRIAGE INSTALLATION
  • 9.1.9. INTERNAL REEVING INSTALL
  • 9.1.10. UPRIGHT DISASSEMBLY
  • 9.1.11. UPRIGHT INSPECTION
  • 9.1.11.1. UPRIGHT ASSEMBLY
  • 9.1.11.2. MAST RACKING SKEWING
  • 9.1.12. HOIST CHAINS
  • 9.1.12.1. CHAIN STRETCH
  • 9.1.12.2. CHAIN ADJUSTMENT
  • 9.1.13. MAST INSTALLATION
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