Description
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Model List:
- FD200-7 Forklift Truck
- FD250-7 Forklift Truck
- 1. COVER
- 2. FOREWORD
- 2.1. FOREWORD
- 2.1.1. ABOUT THIS MANUAL
- 2.1.2. ENGINE MOUNTED ON THIS LIFT TRUCK
- 2.1.2.1. EXHAUST GAS CONTROL
- 2.1.2.2. CERTIFICATION LABEL AFFIXING POSITION
- 2.1.3. FOR YOUR SAFETY
- 2.1.3.1. SIGNAL WORDS
- 2.1.3.2. SAFETY INDICATORS
- 2.1.4. APPLICABLE MODEL AND SERIAL NO.
- 2.1.5. GENERAL VIEW OF LIFT TRUCK
- 2.1.5.1. APPLICATION OF LIFT TRUCK
- 2.1.5.2. DIRECTION OF LIFT TRUCK
- 2.1.6. UNITS OF MEASURE
- 2.1.7. QUALIFICATIONS FOR OPERATION
- 2.1.8. RUNNING IN NEW LIFT TRUCKS
- 2.1.8.1. RUNNING IN NEW LIFT TRUCK
- 2.1.8.2. MAINTENANCE FOR NEW LIFT TRUCK
- 2.1.9. WARRANTY AND SERVICE
- 2.1.9.1. PERIODICAL EXCHANGE PARTS
- 2.1.9.2. USE OF GENUINE KOMATSU PARTS AND OILS
- 2.1.10. NECESSARY INFORMATION OF LIFT TRUCK
- 2.1.10.1. MEMORANDUM (TO BE FILLED BY KOMATSU DISTRIBUTOR)
- 2.1.10.2. MODEL AND SERIAL NO. PLATE LOCATION
- 2.1.10.3. ENGINE SERIAL NUMBER PLATE OR STAMPING LOCATION
- 2.1.10.4. HOUR METER LOCATION
- 2.1.11. CONTENTS
- 3. SAFETY
- 3.1. SAFETY
- 3.1.1. SAFETY LABELS
- 3.1.1.1. SAFETY LABEL LOCATION CHART
- 3.1.1.2. SAFETY LABELS
- 3.1.2. BASIC PRECAUTIONS
- 3.1.2.1. FOLLOW RULES
- 3.1.2.2. NEVER OPERATE THE FAILED LIFT TRUCK
- 3.1.2.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
- 3.1.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
- 3.1.2.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
- 3.1.2.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
- 3.1.2.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
- 3.1.2.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
- 3.1.2.9. CAUTION WHEN WASHING LIFT TRUCK
- 3.1.2.10. TO AVOID BURN INJURY
- 3.1.2.11. FIRE PREVENTION
- 3.1.2.12. IF A FIRE BREAKS OUT
- 3.1.2.13. HANDLING OF FIRE EXTINGUISHER (OPTIONAL)
- 3.1.2.14. DO NOT MODIFY THE LIFT TRUCK
- 3.1.2.15. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
- 3.1.2.16. SECURE SAFETY AT THE WORKING AREA
- 3.1.2.17. ENGINE EXHAUST GAS IS TOXIC
- 3.1.2.18. PRECAUTIONS RELATED TO SPECIAL ENVIRONMENT
- 3.1.2.19. ASBESTOS CAUTION
- 3.1.2.20. WINDOW WASHER CAUTION
- 3.1.3. STARTUP INSPECTION
- 3.1.4. TRAVELING
- 3.1.4.1. PREPARATION BEFORE DRIVING THE LIFT TRUCK
- 3.1.4.2. WHILE DRIVING THE LIFT TRUCK
- 3.1.4.3. STOPPING AND PARKING
- 3.1.4.4. TOWING
- 3.1.5. LOAD HANDLING OPERATION
- 3.1.6. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 3.1.6.1. ALWAYS PERFORM THE STARTUP INSPECTION
- 3.1.6.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
- 3.1.6.3. KEEP THE WORKING AREA CLEAN AND TIDY
- 3.1.6.4. PRECAUTIONS BEFORE INSPECTION AND MAINTENANCE
- 3.1.6.5. KEEP UNAUTHORIZED PERSON OFF
- 3.1.6.6. USE OF RIGHT TOOLS AND EQUIPMENT
- 3.1.6.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
- 3.1.6.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
- 3.1.6.9. BE CAREFUL OF HIGHTEMPERATURE COOLANT
- 3.1.6.10. BE CAREFUL OF HIGH PRESSURE OIL
- 3.1.6.11. BE CAREFUL OF ROTATING COOLING FAN AND BELT
- 3.1.6.12. PRECAUTIONS FOR INSTALLING RADIO CONTROL SYSTEM
- 3.1.6.13. CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM
- 3.1.6.14. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
- 3.1.6.15. CAUTIONS WHEN REPLACING THE SEAT
- 3.1.6.16. CAUTION WHEN HANDLING BATTERY
- 3.1.6.17. STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION
- 3.1.6.18. CAUTION WHEN CHARGING A BATTERY
- 3.1.6.19. CAUTION WHEN HANDLING TIRES
- 3.1.6.20. CAUTION WHEN HANDLING ACCUMULATOR
- 3.1.6.21. CAUTION IN WASTE DISPOSAL
- 3.1.6.22. CAUTION AFTER INSPECTION AND REPAIR
- 3.1.6.23. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
- 3.1.7. HOISTING AND TRANSPORTING THE LIFT TRUCK
- 3.1.7.1. CAUTION WHEN HOISTING THE LIFT TRUCK
- 3.1.7.2. CAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
- 3.1.8. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
- 3.1.8.1. LONGITUDINAL STABILITY
- 3.1.8.2. CENTER OF GRAVITY OF A LOAD
- 3.1.8.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
- 3.1.8.4. ACTUAL CAPACITY
- 3.1.8.5. SERIAL NO. PLATE AND LOAD TABLE
- 3.1.8.6. INTRODUCTION OF OPTIONAL SAFETY AUXILIARY DEVICE
- 4. OPERATION
- 4.1. OPERATION
- 4.1.1. GENERAL VIEW
- 4.1.1.1. GENERAL VIEW OF LIFT TRUCK
- 4.1.1.2. INSTRUMENTS AND CONTROLS
- 4.1.2. EXPLANATION OF COMPONENTS
- 4.1.2.1. INSTRUMENT PANEL
- 4.1.2.2. OPERATING DEVICES
- 4.1.3. OPERATION
- 4.1.3.1. STARTUP INSPECTION
- 4.1.3.2. GETTING ON/OFF THE LIFT TRUCK AND OPERATING POSTURE ADJUSTMENT
- 4.1.3.3. STARTING, GEAR SHIFTING, AND TRAVELING
- 4.1.3.4. STARTING AND STOPPING ON SLOPE
- 4.1.3.5. TRAVELING AT A SLOW SPEED (INCHING)
- 4.1.3.6. TURNING
- 4.1.3.7. OPERATION ON SNOWY AND FROZEN ROADS
- 4.1.3.8. TEMPORARY STOPPING, PARKING AND STOPPING
- 4.1.3.9. LOAD HANDLING OPERATION
- 4.1.3.10. CHECKING AFTER OPERATION
- 4.1.3.11. KOMTRAX
- 5. INSPECTION AND MAINTENANCE
- 5.1. INSPECTION AND MAINTENANCE
- 5.1.1. INSPECTION AND MAINTENANCE
- 5.1.2. STARTUP INSPECTION
- 5.1.2.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
- 5.1.2.2. WALK AROUND A FORKLIFTT
- 5.1.2.3. INSPECTION BY OPENING COVER AND HOOD
- 5.1.2.4. CHECKING FROM THE OPERATORS SEAT
- 5.1.2.5. CHECK BY SETTING THE STARTING SWITCH TO THE ON POSITION
- 5.1.2.6. CHECKING WITH ENGINE STARTED
- 5.1.2.7. CHECKING THE BRAKE ACCUMULATOR
- 5.1.2.8. CHECKING WHILE TRAVELING SLOWLY
- 5.1.2.9. CHECKING BY OPERATING THE WORK EQUIPMENT CONTROL LEVER
- 5.1.2.10. CHECKING OF SAFETY FUNCTION
- 5.1.2.11. IINSPECTION OF LIFT TRUCK WITH CAB SPECIFICATION AND LIFT TRUCK WITH FRONT GLASS
- 5.1.2.12. CHECKING AND REPORTING AFTER OPERATION
- 5.1.3. INSPECTION AND MAINTENANCE
- 5.1.3.1. INSPECTION FOR EVERY 100 HOURS (2 WEEKS)
- 5.1.3.2. INSPECTION FOR EVERY 600 HOURS (3 MONTHS)
- 5.1.3.3. GREASES AND FUEL
- 5.1.3.4. AIR CLEANER ELEMENT CLEANING
- 5.1.3.5. FUEL PREFILTER AIR BLEEDING
- 5.1.3.6. REPLACING TIRES
- 5.1.3.7. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
- 5.1.3.8. REPLACING FUSE
- 5.1.3.9. REPLACING BULBS
- 5.1.3.10. INSPECTION OF HIGH PRESSURE PIPING CLAMP FOR LOOSENESS AND HARDENING OF RUBBER
- 5.1.3.11. CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
- 5.1.4. PROCEDURE FOR A DOWN BATTERY
- 5.1.5. RUNNING IN COLD WEATHER
- 5.1.6. PROCEDURE WITH OVERHEATED ENGINE
- 5.1.7. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
- 5.1.8. ACTION TO TAKE IF THE FORK FAILS TO LOWER
- 5.1.9. WASHING LIFT TRUCK
- 5.1.10. LONGTERM STORAGE
- 5.1.11. HOISTING LIFT TRUCK
- 5.1.12. LOADING AND UNLOADING OF LIFT TRUCK
- 5.1.13. HOW TO TOW THE LIFT TRUCK OR BE TOWED
- 5.1.14. INSPECTION AND MAINTENANCE SCHEDULE CHART
- 5.1.15. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
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