Komatsu FG10-21, FG15-21, FG18-21, FG15H-21, FG18H-21, FD10-21, FD15-21, FD18-21, FG20-17, FG25-17, FG30-17, FG20H Shop Manual SEN05692-04

Description

• Model List:
  • FG10-21
  • FG15-21
  • FG18-21
  • FG15H-21
  • FG18H-21
  • FD10-21
  • FD15-21
  • FD18-21
  • FG20-17
  • FG25-17
  • FG30-17
  • FG20H-17
  • FG25H-17
  • FG20N-17
  • FG25N-17
  • FG30N-17
  • FG35A-17
  • FD20-16
  • FD25-16
  • FD30-16
  • FD20H-16
  • FD25H-16
  • FD30H-16
  • FD20N-16
  • FD25N-16
  • FD30N-16
  • FD35A-16

• 1. COVER
• 2. DESCRIPTION OF THE SYMBOLS
• 3. SECTION INDEX
• 4. GENERAL AND SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 4.2. PERIODIC REPLACEMENT OF CONSUMABLE PARTS
• 4.3. SAFETY ITEMS FOR MAINTENANCE
• 4.4. STANDARD TIGHTENING TORQUE FOR BOLTS
• 4.5. STANDARD TIGHTENING TORQUE FOR PIPE JOINTS
• 5. TESTING AND ADJUSTING
• 5.1. SERVICE DATA
• 5.2. HOW TO DECOMPRESS THE HYDRAULIC PIPING
• 5.3. GASOLINE ENGINE
• 5.4. DIESEL ENGINE
• 5.5. AIR CLEANER
• 5.6. ADJUSTMENT OF IGNITION TIMING
• 5.7. ADJUSTMENT OF FUEL INJECTION TIMING
• 5.8. MEASUREMENT OF COMPRESSION
• 5.9. ADJUSTMENT OF VALVE CLEARANCE
• 5.10. TIGHTENING TORQUE OF CYLINDER HEAD MOUNTING BOLTS
• 5.11. REPLACEMENT OF CLUTCH DISC
• 5.12. TORQFLOW TRANSMISSION CASE
• 5.13. DIFFERENTIAL CASE
• 5.14. HYDRAULIC TANK
• 5.15. MEASUREMENT OF HYDRAULIC DRIFT OF LIFT AND TILT CYLINDERS
• 5.16. ADJUSTMENT OF CLUTCH AND BRAKE PEDAL
• 5.17. ADJUSTMENT OF INCHING AND BRAKE PEDAL
• 5.18. ADJUSTMENT OF ACCELERATOR PEDAL
• 5.19. ADJUSTMENT OF PARKING BRAKE LEVER
• 5.20. ADJUSTMENT OF CABLES OF THE FORWARD AND BACKWARD CONTROL LEVER AND THE HIGH AND LOW SPEED LEVER
• 5.21. WHEEL BRAKE
• 5.22. BLEEDING AIR
• 5.23. DESIGNATED FUEL AND LUBRICATING OIL
• 5.24. LIST OF LUBRICANT AND GREASE
• 6. REMOVAL AND INSTALLATION
• 6.1. OVERALL DISASSEMBLY AND ASSEMBLY
• 6.2. WEIGHT TABLE
• 6.3. MAST
• 6.4. LIFT CYLINDER
• 6.5. POWER LINE
• 6.6. DRIVE AXLE AND TRANSFER
• 6.7. ALIGNMENT OF POWER LINE (1)
• 6.8. ALIGNMENT OF POWER LINE (2)
• 6.9. STEERING AXLE AND POWER STEERING
• 6.10. WHEEL BRAKE
• 7. DISASSEMBLY AND ASSEMBLY
• 7.1. CLUTCH
• 7.2. CLUTCH MASTER CYLINDER
• 7.3. CLUTCH BOOSTER ASSEMBLY
• 7.4. CLUTCH TRANSMISSION
• 7.5. TORQUE CONVERTER
• 7.6. TORQFLOW TRANSMISSION
• 7.7. DIFFERENTIAL
• 7.8. DIFFERENTIAL ASSEMBLY DRAWING
• 7.9. WHEEL BRAKE
• 7.10. BRAKE MASTER CYLINDER
• 7.11. COMBINATION SWITCH
• 7.12. SOLENOID VALVE
• 7.13. STEERING VALVE
• 7.14. STEERING AXLE
• 7.15. POWER STEERING CYLINDER ASSEMBLY
• 7.16. RESERVOIR ASSEMBLY
• 7.17. HYDRAULIC PUMP
• 7.18. UNIVERSAL JOINT
• 8. MAINTENANCE STANDARD
• 8.1. CLUTCH RELIESE CYLINDER
• 8.2. CLUTCH
• 8.3. CLUTCH TRANSMISSION
• 8.4. TORQUE CONVERTER
• 8.5. TORQFLOW TRANSMISSION
• 8.6. TRANSMISSION CONTROL VALVE
• 8.7. DIFERENTIAL
• 8.8. WHEEL BRAKE
• 8.9. BRAKE MASTER CYLINDER
• 8.10. CLUTCH MASTER CYLINDER
• 8.11. BRAKE BOOSTER
• 8.12. CLUTCH BOOSTER
• 8.13. STEERING AXLE
• 8.14. POWER STEERING VALVE
• 8.15. POWER STEERING CYLINDER
• 8.16. LIFT CYLINDER
• 8.17. TILT CYLINDER
• 8.18. CONTROL VALVE
• 8.19. MAST, FORK CARRIAGE AND FORK
• 8.20. HYDRAULIC PUMP
• 8.21. UNIVERSAL JOINT
• 9. STRUCTURE AND FUNCTION
• 9.1. TORQUE CONVERTER, GEAR PUMP AND CONTROL VALVE
• 9.2. BRAKE BOOSTER
• 9.3. FLOW DIVIDER
• 9.4. CLUTCH BOOSTER
• 9.5. TILT CYLINDER
• 9.6. WORK EQUIPMENT CONTROL VALVE
• 9.7. VEHICLE CONTROLLER
• 9.8. AS CONTROLLER (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)
• 9.9. HYDRAULIC STEERING SYSTEM
• 9.10. HYDRAULIC CIRCUIT DRAWING
• 9.11. PPORT OIL PRESSURE MEASURING PORT
• 9.12. FUSE LOAD LIST
• 9.13. FUSE LOAD LIST (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)
• 9.14. ELECTRICAL CIRCUIT DRAWING
• 10. CRITERIA FOR PERIODICAL INSPECTION AND JUDGMENT
• 10.1. ENGINE
• 10.2. POWER TRAIN
• 10.3. TRAVELING SYSTEM
• 10.4. STEERING SYSTEM
• 10.5. BRAKING SYSTEM
• 10.6. WORK EQUIPMENT
• 10.7. HYDRAULIC SYSTEM
• 10.8. CHASSIS AND SAFETY SYSTEM
• 10.9. OVERALL TEST
• 11. CONVERSION TABLE
• 11.1. MILLIMETERS TO INCHES
• 11.2. INCHES TO MILLIMETERS
• 11.3. CUBIC METERS TO CUBIC YARDS
• 11.4. CUBIC YARDS TO CUBIC METERS
• 11.5. LITER TO U.S. GALLON
• 11.6. GALLON TO LITER
• 11.7. LITER TO U.K. GALLON
• 11.8. GALLON TO LITER
• 11.9. KILOGRAM TO POUND
• 11.10. POUND TO KILOGRAM
• 11.11. KG/CM2 TO IB/IN2
• 11.12. KGM TO FT IB
• 11.13. TEMPERATURE