Komatsu GD555-3C Motor Grader Operation and Maintenance Manual KEAM038100T

Description

• Model List:
  • GD555-3C Motor Grader

• 1. MAIN MENU
• 2. COVER
• 3. FOREWORD
• 3.1. FOREWORD
• 3.2. SAFETY INFORMATION
• 3.3. INTENDED USE
• 3.3.1. DIRECTIONS OF MACHINE
• 3.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 3.4.1. MACHINE SERIAL NO. PLATE POSITION
• 3.4.2. ENGINE SERIAL NO. PLATE POSITION
• 3.4.3. SERVICE METER POSITION
• 3.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 4. CONTENTS
• 5. SAFETY
• 5.1. SAFETY INFORMATION
• 5.2. SAFETY LABELS
• 5.2.1. POSITION FOR ATTACHING SAFETY LABELS
• 5.2.2. SAFETY LABELS
• 5.3. GENERAL PRECAUTIONS
• 5.3.1. SAFETY RULES
• 5.3.2. IF ABNORMALITIES ARE FOUND
• 5.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 5.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 5.3.5. SAFETY FEATURES
• 5.3.6. KEEP MACHINE CLEAN
• 5.3.7. INSIDE OPERATORS COMPARTMENT
• 5.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 5.3.9. HANDRAILS AND STEPS
• 5.3.10. MOUNTING AND DISMOUNTING
• 5.3.11. DO NOT GET CAUGHT IN ARTICULATED PORTION
• 5.3.12. PREVENTION OF BURNS
• 5.3.13. FIRE PREVENTION
• 5.3.14. ACTION IF FIRE OCCURS
• 5.3.15. WINDOW WASHER LIQUID
• 5.3.16. PRECAUTIONS WHEN USING ROPS (Roll Over Protective Structure)
• 5.3.17. PRECAUTIONS FOR ATTACHMENTS
• 5.3.18. UNAUTHORIZED MODIFICATION
• 5.3.19. SAFETY AT WORKSITE
• 5.3.20. WORKING ON LOOSE GROUND
• 5.3.21. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 5.3.22. ENSURE GOOD VISIBILITY
• 5.3.23. VENTILATION FOR ENCLOSED AREAS
• 5.3.24. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 5.3.25. EMERGENCY ESCAPE FROM OPERATORS CAB
• 5.3.26. ASBESTOS DUST HAZARD PREVENTION
• 5.4. PRECAUTIONS DURING OPERATION
• 5.4.1. STARTING ENGINE
• 5.4.1.1. CHECKS BEFORE STARTING ENGINE, ADJUST
• 5.4.1.2. PRECAUTIONS WHEN STARTING
• 5.4.1.3. PRECAUTIONS IN COLD AREAS
• 5.4.2. OPERATION
• 5.4.2.1. CHECKS BEFORE STARTING OPERATION
• 5.4.2.2. PRECAUTIONS BEFORE MOVING OFF
• 5.4.2.3. PRECAUTIONS WHEN TRAVELING
• 5.4.2.4. PRECAUTIONS WHEN TRAVELING ON SLOPES
• 5.4.2.5. PRECAUTIONS WHEN OPERATIONS ON SLOPES
• 5.4.2.6. PROHIBITED OPERATIONS
• 5.4.2.7. PRECAUTIONS WHEN OPERATING
• 5.4.2.8. OPERATE CAREFULLY ON SNOW
• 5.4.2.9. PARKING MACHINE
• 5.4.3. TRANSPORTATION
• 5.4.3.1. LOADING AND UNLOADING
• 5.4.3.2. SHIPPING
• 5.4.4. BATTERY
• 5.4.4.1. BATTERY HAZARD PREVENTION
• 5.4.4.2. STARTING WITH BOOSTER CABLES
• 5.4.5. TOWING
• 5.4.5.1. WHEN TOWING
• 5.4.6. PRECAUTIONS FOR MAINTENANCE
• 5.4.6.1. WARNING TAG
• 5.4.6.2. KEEP WORK PLACE CLEAN AND TIDY
• 5.4.6.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 5.4.6.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 5.4.6.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 5.4.6.6. PROPER TOOLS
• 5.4.6.7. ACCUMULATOR
• 5.4.6.8. PERSONNEL
• 5.4.6.9. ATTACHMENTS
• 5.4.6.10. WORK UNDER THE MACHINE
• 5.4.6.11. NOISE
• 5.4.6.12. PRECAUTIONS WHEN USING HAMMER
• 5.4.6.13. REPAIR WELDING
• 5.4.6.14. REMOVING BATTERY TERMINAL
• 5.4.6.15. PRECAUTIONS WITH HIGHPRESSURE FUEL
• 5.4.6.16. HANDLING HIGHPRESSURE HOSES
• 5.4.6.17. WASTE MATERIALS
• 5.4.6.18. MAINTENANCE OF AIR CONDITIONER
• 5.4.6.19. COMPRESSED AIR
• 5.4.6.20. PERIODIC REPLACEMENT OF SAFETYCRITICAL PARTS
• 5.5. PRECAUTIONS WITH TIRES
• 5.6. PRECAUTIONS WITH TIRES
• 5.6.1. HANDLING TIRES
• 5.6.2. PRECAUTIONS WHEN STORING TIRE
• 6. OPERATION
• 6.1. GENERAL VIEW
• 6.1.1. GENERAL VIEW OF MACHINE
• 6.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 6.2. EXPLANATION OF COMPONENTS
• 6.2.1. METERS AND LAMPS
• 6.2.2. SWITCHES
• 6.2.3. CONTROL LEVERS, PEDALS
• 6.2.4. DUST INDICATOR
• 6.2.5. ARTICULATE LOCK PIN
• 6.2.6. FUSE BOX
• 6.3. OPERATION
• 6.3.1. CHECK BEFORE STARTING ENGINE
• 6.3.2. STARTING ENGINE
• 6.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 6.3.4. STOPPING ENGINE
• 6.3.5. CHECK AFTER STOPPING ENGINE
• 6.3.6. TRAVELING POSTURE FOR MACHINE
• 6.3.7. MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING
• 6.3.8. TURNING MACHINE
• 6.3.9. OPERATING WORK EQUIPMENT
• 6.3.10. WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER
• 6.3.11. PRECAUTIONS WHEN OPERATION
• 6.3.12. ADJUSTING WORK EQUIPMENT POSTURE
• 6.3.13. PARKING MACHINE
• 6.3.14. CHECKS AFTER COMPLETION OF OPERATION
• 6.3.15. LOCKING
• 6.3.16. HANDLING THE TIRES
• 6.4. TRANSPORTATION
• 6.4.1. LOADING, UNLOADING WORK
• 6.4.2. PRECAUTIONS FOR LOADING
• 6.5. COLD WEATHER OPERATION
• 6.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 6.5.2. CAUTIONS AFTER COMPLETION OF WORK
• 6.5.3. AFTER COLD WEATHER
• 6.6. LONGTERM STORAGE
• 6.6.1. BEFORE STORAGE
• 6.6.2. DURING STORAGE
• 6.6.3. AFTER STORAGE
• 6.7. TROUBLESHOOTING
• 6.7.1. AFTER RUNNING OUT OF FUEL
• 6.7.2. WHEN LEANING PIPING IS DAMAGED
• 6.7.3. TOWING THE MACHINE
• 6.7.4. IF BATTERY IS DISCHARGED
• 6.7.5. OTHER TROUBLE
• 7. MAINTENANCE
• 7.1. GUIDES TO MAINTENANCE
• 7.2. OUTLINES OF SERVICE
• 7.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 7.2.2. RELATING TO ELECTRIC SYSTEM
• 7.3. WEAR PARTS
• 7.3.1. WEAR PARTS LIST
• 7.3.2. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.3.3. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 7.3.3.1. TORQUE LIST
• 7.3.4. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 7.3.4.1. CRITICAL PARTS
• 7.3.5. MAINTENANCE SCHEDULE CHART
• 7.3.5.1. MAINTENANCE SCHEDULE CHART
• 7.3.6. SERVICE PROCEDURE
• 7.3.6.1. INITIAL 250 HOURS SERVICE (only after the first 250 hours)
• 7.3.6.2. WHEN REQUIRED
• 7.3.6.3. CHECK BEFORE STARTING
• 7.3.6.4. EVERY 50 HOURS SERVICE
• 7.3.6.5. EVERY 250 HOURS SERVICE
• 7.3.6.6. EVERY 500 HOURS SERVICE
• 7.3.6.7. EVERY 1000 HOURS SERVICE
• 7.3.6.8. EVERY 2000 HOURS SERVICE
• 7.3.6.9. EVERY 4000 HOURS SERVICE
• 8. SPECIFICATIONS
• 8.1. SPECIFICATIONS
• 9. ATTACHMENTS, OPTIONS
• 9.1. HANDLING BLADE ACCUMULATOR
• 9.1.1. FEATURES OF BLADE ACCUMULATOR
• 9.1.2. METHOD OF OPERATING BLADE ACCUMULATOR
• 9.2. AM/FM RADIOCASSETTE STEREO
• 9.2.1. EXPLANATION OF COMPONENTS
• 9.2.2. METHOD OF OPERATION
• 9.2.3. PRECAUTIONS WHEN USING
• 9.3. AIR CONDITIONER
• 9.3.1. LOCATIONS AND FUNCTIONS OF CONTROL PANEL
• 9.3.2. METHOD OF OPERATION
• 9.3.3. PRECAUTIONS WHEN USING
• 9.3.4. TESTING AND MAINTENANCE
• 9.4. HANDLING AIRSUSPENSION SEAT
• 9.4.1. ADJUST OPERATORS SEAT
• 10. INDEX