Komatsu HD1500-7 Dump Truck Shop Manual CEBM023701

Description

• Model List:
  • HD1500-7 Dump Truck

• 1. FOREWORD
• 2. TABLE OF CONTENTS
• 3. SECTION A GENERAL INFORMATION INDEX
• 3.1. MAJOR COMPONENTS AND SPECIFICATIONS
• 3.2. SPECIFICATIONS
• 3.3. SECTION A3
• 3.4. GENERAL SAFETY AND OPERATION
• 3.5. INDEX
• 3.6. GENERAL SAFETY AND OPERATION
• 3.7. ADDITIONAL JOB SITE RULES
• 3.8. OPERATING INSTRUCTIONS
• 3.9. WARNINGS AND CAUTIONS
• 3.10. TORQUE TABLES AND CONVERSION CHARTS
• 3.11. SECTION A7
• 3.12. STORAGE PROCEDURES
• 3.13. INDEX
• 3.14. STORAGE AND IDLE MACHINE PREPARATION
• 4. SECTION B STRUCTURES
• 4.1. SECTION B2 STRUCTURAL COMPONENTS
• 4.2. STRUCTURAL COMPONENTS
• 4.3. SECTION B3 DUMP BODY
• 4.4. SECTION B4 FUEL TANK
• 4.5. SECTION C5
• 4.6. AIR FILTRATION SYSTEM
• 4.7. INDEX
• 4.8. AIR FILTRATION SYSTEM
• 4.9. SECTION C7
• 4.10. FAN CLUTCH
• 4.11. INDEX
• 4.12. FAN CLUTCH
• 5. SECTION D
• 5.1. ELECTRICAL SYSTEM
• 5.2. INDEX
• 5.3. SECTION D2
• 5.4. BATTERIES AND STARTING SYSTEM
• 5.5. INDEX
• 5.6. BATTERIES AND STARTING SYSTEM
• 5.7. SECTION D3
• 5.8. ELECTRICAL SYSTEM COMPONENTS
• 5.9. INDEX
• 5.10. ELECTRICAL SYSTEM COMPONENTS
• 5.11. SECTION D10
• 5.12. CHARGING SYSTEM
• 5.13. INDEX
• 5.14. CHARGING SYSTEM
• 5.15. SECTION D15
• 5.16. MACHINE MONITOR
• 5.17. INDEX
• 5.18. MACHINE MONITOR
• 5.19. SECTION D20
• 5.20. FAILURE CODES
• 5.21. INDEX
• 5.22. FAILURE CODES
• 5.23. TROUBLESHOOTING
• 5.24. SECTION D30
• 5.25. KOMTRAX Plus INITIALIZATION
• 5.26. INDEX
• 5.27. SECTION D31
• 5.28. KOMTRAX Plus
• 5.29. INDEX
• 5.30. KOMTRAX Plus
• 6. SECTION F
• 6.1. SECTION F2
• 6.2. TORQUE CONVERTER AND TRANSMISSION
• 6.3. INDEX
• 6.4. TORQUE CONVERTER AND TRANSMISSION
• 6.5. SECTION F3
• 6.6. TRANSMISSION OIL COOLER STRAINERS
• 6.7. INDEX
• 6.8. TRANSMISSION OIL COOLER STRAINERS
• 6.9. SECTION F5
• 6.10. DRIVE SHAFTS
• 6.11. INDEX
• 6.12. DRIVE SHAFTS
• 6.13. SECTION F8
• 6.14. TORQUE CONVERTER REBUILD
• 6.15. INDEX
• 6.16. TORQUE CONVERTER REBUILD
• 6.17. SECTION F9
• 6.18. TRANSMISSION REBUILD
• 6.19. INDEX
• 6.20. TRANSMISSION REBUILD
• 7. SECTION G
• 7.1. DRIVE AXLE, SPINDLES AND WHEELS
• 7.2. SECTION G3
• 7.3. FRONT WHEEL HUB AND SPINDLE
• 7.4. INDEX
• 7.5. FRONT WHEEL HUB AND SPINDLE
• 7.6. SECTION G4
• 7.7. REAR AXLE ATTACHMENTS
• 7.8. INDEX
• 7.9. REAR AXLE ATTACHMENTS
• 7.10. SECTION G5
• 7.11. REAR AXLE AND FINAL DRIVE ASSEMBLY
• 7.12. INDEX
• 7.13. REAR AXLE FINAL DRIVE ASSEMBLY
• 7.14. SECTION G6
• 7.15. FINAL DRIVE PLANETARIES AND WHEEL HUBS
• 7.16. INDEX
• 7.17. FINAL DRIVE PLANETARIES AND WHEEL HUBS
• 8. SECTION H
• 8.1. SUSPENSIONS
• 8.2. INDEX
• 8.3. SECTION H2
• 8.4. FRONT SUSPENSION
• 8.5. INDEX
• 8.6. FRONT SUSPENSION
• 8.7. SECTION H3
• 8.8. REAR SUSPENSION
• 8.9. INDEX
• 8.10. REAR SUSPENSION
• 8.11. SECTION H4
• 8.12. SUSPENSION OILING AND CHARGING
• 8.13. INDEX
• 8.14. SUSPENSION OILING AND CHARGING
• 9. SECTION J
• 9.1. BRAKE SYSTEM
• 9.2. INDEX
• 9.3. SECTION J2
• 9.4. BRAKE SYSTEM OPERATION
• 9.5. INDEX
• 9.6. BRAKE SYSTEM OPERATION
• 9.7. SECTION J3
• 9.8. BRAKE CIRCUIT COMPONENT SERVICE
• 9.9. INDEX
• 9.10. BRAKE CIRCUIT COMPONENT SERVICE
• 9.11. SECTION J4
• 9.12. BRAKE CIRCUIT CHECKOUT
• 9.13. INDEX
• 9.14. BRAKE CIRCUIT CHECKOUT
• 9.15. SECTION J5
• 9.16. FRONT WET DISC BRAKES
• 9.17. INDEX
• 9.18. FRONT WET DISC BRAKES
• 9.19. SECTION J6
• 9.20. REAR WET DISC BRAKES
• 9.21. INDEX
• 9.22. REAR WET DISC BRAKES
• 10. SECTION L HYDRAULIC SYSTEM INDEX
• 10.1. SECTION L2
• 10.2. HYDRAULIC SYSTEM OVERVIEW
• 10.3. INDEX
• 10.4. HYDRAULIC SYSTEM OVERVIEW
• 10.5. SECTION L3
• 10.6. HYDRAULIC SYSTEM COMPONENT REPAIR
• 10.7. INDEX
• 10.8. HYDRAULIC COMPONENT REPAIR
• 10.9. SECTION L4
• 10.10. STEERING CIRCUIT
• 10.11. INDEX
• 10.12. STEERING CIRCUIT
• 10.13. SECTION L5
• 10.14. STEERING CONTROL UNIT
• 10.15. INDEX
• 10.16. STEERING CONTROL UNIT
• 10.17. SECTION L6
• 10.18. STEERING CIRCUIT COMPONENT REPAIR
• 10.19. INDEX
• 10.20. STEERING CIRCUIT COMPONENT REPAIR
• 10.21. TROUBLESHOOTING CHART
• 10.22. SECTION L7
• 10.23. HOIST CIRCUIT
• 10.24. INDEX
• 10.25. HOIST CIRCUIT
• 10.26. SECTION L8
• 10.27. HOIST CIRCUIT COMPONENT REPAIR
• 10.28. INDEX
• 10.29. HOIST CIRCUIT COMPONENT REPAIR
• 10.30. SECTION L9
• 10.31. HYDRAULIC SYSTEM FILTERS
• 10.32. INDEX
• 10.33. HYDRAULIC SYSTEM FILTERS
• 10.34. SECTION L10
• 10.35. HYDRAULIC CHECKOUT PROCEDURE
• 10.36. INDEX
• 10.37. HYDRAULIC CHECKOUT PROCEDURE
• 11. SECTION M
• 11.1. OPTIONS AND SPECIAL TOOLS
• 11.2. INDEX
• 11.3. SECTION M7 HOT START SYSTEM INDEX
• 11.4. HOT START SYSTEM
• 11.5. SECTION N3 CAB COMPONENTS INDEX
• 11.6. CAB COMPONENTS
• 11.7. SECTION N4
• 11.8. HEATING AND AIR CONDITIONING
• 11.9. INDEX
• 11.10. HEATING AND AIR CONDITIONING
• 11.11. TROUBLESHOOTING
• 11.12. TROUBLESHOOTING BY MANIFOLD GAUGE SET READINGS
• 11.13. PREVENTIVE MAINTENANCE SCHEDULE FOR A/C SYSTEM
• 11.14. SECTION N5
• 11.15. OPERATOR CAB AND CONTROLS
• 11.16. INDEX
• 11.17. OPERATOR CAB AND CONTROLS
• 12. SECTION P
• 12.1. LUBRICATION AND SERVICE
• 12.2. INDEX
• 12.3. SECTION P2
• 12.4. LUBRICATION AND SERVICE
• 12.5. INDEX
• 12.6. LUBRICATION AND SERVICE
• 12.7. SECTION P3
• 12.8. AUTOMATIC LUBRICATION SYSTEM
• 12.9. INDEX
• 12.10. AUTOMATIC LUBRICATION SYSTEM
• 13. SECTION R SCHEMATICS
• 13.1. XS9690 sheet 1 page 1
• 13.2. XS9690 sheet 1 page 2
• 13.3. XS9690 sheet 1 page 3
• 13.4. XS9690 sheet 1 page 4
• 13.5. XS9690 sheet 2 page 1
• 13.6. XS9690 sheet 2 page 2
• 13.7. XS9690 sheet 2 page 3
• 13.8. XS9690 sheet 2 page 4