Komatsu HD325-6, HD405-6 Dump Truck Operation and Maintenance Manual SEAM000817T

Description

• Model List:
  • HD325-6 Dump Truck
  • HD405-6 Dump Truck

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTENDED USE
• 2.3.1. DIRECTIONS OF MACHINE
• 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE POSITION
• 2.4.3. SERVICE METER POSITION
• 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 3. CONTENTS
• 4. SAFETY
• 4.1. SAFETY INFORMATION
• 4.2. SAFETY LABLES
• 4.2.1. POSITION FOR ATTACHING SAFETY LABELS
• 4.2.2. SAFETY LABELS
• 4.3. GENERAL PRECAUTIONS
• 4.3.1. SAFETY RULES
• 4.3.2. IF ABNORMALITIES ARE FOUND
• 4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.3.5. SAFETY FEATURES
• 4.3.6. KEEP MACHINE CLEAN
• 4.3.7. INSIDE OPERATORS COMPARTMENT
• 4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 4.3.9. HANDRAILS AND STEPS
• 4.3.10. MOUNTING AND DISMOUNTING
• 4.3.11. CRUSHING OR CUTTING PREVENTION
• 4.3.12. PREVENTION OF BURNS
• 4.3.13. FIRE PREVENTION
• 4.3.14. ACTION IF FIRE OCCURS
• 4.3.15. WINDOW WASHER LIQUID
• 4.3.16. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
• 4.3.17. PRECAUTIONS FOR ATTACHMENTS
• 4.3.18. UNAUTHORIZED MODIFICATION
• 4.3.19. SAFETY AT WORKSITE
• 4.3.20. WORKING ON LOOSE GROUND
• 4.3.21. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 4.3.22. ENSURE GOOD VISIBILITY
• 4.3.23. PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
• 4.3.24. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 4.3.25. EMERGENCY ESCAPE FROM OPERATORS CAB
• 4.3.26. ASBESTOS DUST HAZARD PREVENTION
• 4.4. PRECAUTIONS DURING OPERATION
• 4.4.1. STARING ENGINE
• 4.4.2. OPERATION
• 4.4.3. TRANSPORTATION
• 4.4.4. BATTERY
• 4.4.5. TOWING
• 4.5. PRECAUTIONS FOR MAINTENANCE
• 4.5.1. WARNING TAG
• 4.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 4.5.6. PROPER TOOLS
• 4.5.7. HANDLING SUSPENTION CYLINDER
• 4.5.8. PERSONNEL
• 4.5.9. WORK UNDER THE MACHINE
• 4.5.10. NOISE
• 4.5.11. PRECAUTIONS WHEN USING HAMMER
• 4.5.12. REPAIR WELDING
• 4.5.13. REMOVING BATTERY TERMINAL
• 4.5.14. PRECAUTIONS WITH HIGHPRESSURE OIL
• 4.5.15. PRECAUTIONS FOR HIGHPRESSURE FUEL
• 4.5.16. HANDLING HIGHPRESSURE HOSES, PIPING
• 4.5.17. PRECAUTIONS FOR HIGH VOLTAGE
• 4.5.18. WASTE MATERIALS
• 4.5.19. MAINTENANCE OF AIR CONDITIONER
• 4.5.20. COMPRESSED AIR
• 4.5.21. PERIODIC REPLACEMENT OF SAFETYCIRTICAL PARTS
• 4.6. PRECAUTIONS WITH TIRES
• 4.6.1. HANDLING TIRES
• 4.6.2. PRECAUTIONS WHEN STORING TIRE
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINE
• 5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. MACHINE MONITOR
• 5.2.2. SWITCHES
• 5.2.3. CONTROL LEVERS AND PEDALS
• 5.2.4. MECHATRONICS EQUIPMENT CONTROLLER
• 5.2.5. SAFETY PIN
• 5.2.6. DUST INDICATOR
• 5.2.7. LOCATION OF FIRE EXTINGUISHER
• 5.2.8. LOCATION OF FIRST AID KIT
• 5.2.9. FUSES
• 5.2.10. CAR RADIO
• 5.2.11. CAR STEREO
• 5.2.12. AIR CONDITIONER
• 5.3. OPERATION
• 5.3.1. CHECK BEFORE STARTING ENGINE
• 5.3.2. STARTING ENGINE
• 5.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
• 5.3.4. STOPPING ENGINE
• 5.3.5. CHECKS AFTER STOPPING ENGINE
• 5.3.6. MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
• 5.3.7. SHIFTING GEAR
• 5.3.8. TRAVELING DOWNHILL
• 5.3.9. STEERING THE MACHINE
• 5.3.10. LOADING OPERATIONS
• 5.3.11. DUMP OPERATIONS
• 5.3.12. PRECAUTIONS FOR OPERATION
• 5.3.13. PARKING MACHINE
• 5.3.14. CHECKS AFTER COMPLETION OF WORK
• 5.3.15. DRAIN WATER FROM AIR TANK
• 5.3.16. LOCKING
• 5.3.17. HANDLING TIRES
• 5.4. DETERMINING AND MAINTAINING TRAVEL ROAD
• 5.4.1. DETERMINING TRAVEL ROAD
• 5.4.2. MAINTAINING TRAVEL ROAD
• 5.5. TRANSPORTATION
• 5.5.1. PRECAUTIONS WHEN TRANSPORTING
• 5.5.2. STEPS FOR TRANSPORTATION
• 5.6. COLD WEATHER OPERATION
• 5.6.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.6.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 5.6.3. AFTER COLD WEATHER
• 5.7. LONGTERM STORAGE
• 5.7.1. BEFOR STORAGE
• 5.7.2. DURING STORAGE
• 5.7.3. AFTER STORAGE
• 5.7.4. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
• 5.8. TROUBLESHOOTING
• 5.8.1. AFTER RUNNING OUT OF FUEL
• 5.8.2. TOWING THE MACHINE
• 5.8.3. IF BATTERY IS DISCHARGED
• 5.8.4. OTHER TROUBLE
• 6. MAINTENANCE
• 6.1. GUIDES TO MAINTENANCE
• 6.2. OUTLINES OF SERVICE
• 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 6.2.2. OUTLINE OF ELECTRIC SYSTEM
• 6.3. WEAR PARTS
• 6.3.1. WEAR PARTS LIST
• 6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 6.5.1. TORQUE LIST
• 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.6.1. SAFETY CRITICAL PARTS
• 6.7. MAINTENANCE SCHEDULE CHART
• 6.7.1. MAINTENANCE SCHEDULE CHART
• 6.7.2. ADJUST INJECTOR
• 6.8. SERVICE PROCEDURE
• 6.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 6.8.2. WHEN REQUIRED
• 6.8.3. CHECK BEFORE STARTING
• 6.8.4. EVERY 50 HOURS SERVICE
• 6.8.5. EVERY 100 HOURS SERVICE
• 6.8.6. EVERY 250 HOURS SERVICE
• 6.8.7. EVERY 500 HOURS SERVICE
• 6.8.8. EVERY 1000 HOURS SERVICE
• 6.8.9. EVERY 2000 HOURS SERVICE
• 6.8.10. EVERY 4000 HOURS SERVICE
• 6.8.11. EVERY 8000 HOURS SERVICE
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 8. ATTACHMENTS, OPTIONS
• 8.1. HANDLING PAYLOAD METER
• 8.1.1. NAME OF PARTS
• 8.1.2. EXTERNAL DISPLAY LAMPS
• 8.1.3. OPERATING PAYLOAD METER
• 8.2. SELECTING DUMP BODY
• 8.3. TACHOGRAPH (TCO 156)
• 8.3.1. EXPLANATION OF COMPONENTS
• 8.3.2. METHOD OF USING KEY
• 8.3.3. METHOD OF USE
• 8.4. REVO TACHOGRAPH (TCO 157)
• 8.4.1. EXPLANATION OF COMPONENTS
• 8.4.2. METHOD OF USE
• 8.5. USING DIFFERENTIAL LOCK
• 8.5.1. DIFFERENTIAL LOCK PEDAL
• 8.5.2. PRECAUTIONS AND METHOD OF USE
• 8.6. OPERATION OF ABS AND ABS/ASR
• 8.6.1. EXPLANATION OF COMPONENTS
• 8.6.2. OPERATION METHOD
• 8.6.3. PRECAUTIONS FOR USE
• 8.6.4. TROUBLESHOOTING
• 8.7. HANDLING AUTOGREASING SYSTEM
• 8.7.1. METHOD OF OPERATING AUTOGREASING SYSTEM
• 8.7.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 8.7.3. TROUBLESHOOTING
• 8.8. ARSC (AUTOMATIC RETARDER SPEED CONTROL)
• 8.8.1. EXPLANATION OF COMPONENTS
• 8.8.2. METHOD OF OPERATION
• 8.8.3. TROUBLESHOOTING
• 8.9. HANDLING OIL FILTER CUATION
• 8.9.1. METHOD OF USE
• 9. INDEX