Komatsu HD325-8, HD405-8 Dump Truck Field Assembly Instruction GEN00151-08

$30.00

  • Type Of Manual: Field Assembly Instruction
  • Manual ID: GEN00151-08
  • Format: PDF
  • Size: 11.9MB
  • Number of Pages: 103

Description

  • Model List:

    • HD325-8 Dump Truck
    • HD405-8 Dump Truck
  • 1. Cover
  • 2. Outline of separation (only for main components)
  • 3. Dimensions of main components, Sales code 7HC16
  • 4. Dimensions of main components, Sales code 7HC61
  • 5. Dimensions of main components, Sales code 7HC62
  • 6. Rough schedule of assembling and welding (for normal disassembly packing)
  • 7. Layout of work space
  • 8. Facility, jig and consumable parts list
  • 9. Field assembly procedure
  • 9.1. Oil, grease and coolant
  • 9.2. Amount of oil, grease and coolant
  • 9.3. Installation of L.H. front axle assembly
  • 9.4. Installation of tire and wheel assembly (front)
  • 9.5. Installation of rear tires and wheel assembly HD325
  • 9.6. Installation of rear tires and wheel assembly HD405
  • 9.7. Installation of R.H. ladder handrail
  • 9.8. Installation of exhaust TUBE on R.H. platform
  • 9.9. Installation of exhaust TUBE on R.H. platform Dump body heatingless
  • 9.10. Installation of R.H. side mirror
  • 9.11. Installation of R.H. platform mudguard HD325
  • 9.12. Installation of R.H. platform mudguard HD405
  • 9.13. Installation of R.H. platform antenna pole
  • 9.14. Installation of R.H. platform antenna
  • 9.15. Installation of R.H. platform antenna harness for KOMTRAX5
  • 9.16. Installation of R.H. platform antenna harness for KOMTRAX iridium
  • 9.17. Installation of bumper step
  • 9.18. Installation of radiator guard handrail
  • 9.19. Installation of front under mirror
  • 9.20. Installation of wheel chocks
  • 9.21. Preparation for mounting of cab (1)
  • 9.22. Preparation for mounting of cab (2)
  • 9.23. Preparation for mounting of cab
  • 9.24. Mounting of cab (1)
  • 9.25. Mounting of cab (2)
  • 9.26. Mounting of cab (3)
  • 9.27. Mounting of cab (4)
  • 9.28. Mounting of cab (5)
  • 9.29. Mounting of cab (6)
  • 9.30. Mounting of cab (7)
  • 9.31. Mounting of cab (8)
  • 9.32. Mounting of cab (9)
  • 9.33. Installation of L.H. catwalk mount
  • 9.34. Installation of CAB rear handrail
  • 9.35. Connection of cab ground cable
  • 9.36. Installation of L.H. catwalk assembly
  • 9.37. Fixing and connection of L.H. catwalk harness
  • 9.38. Installation of wiring harness for mirror with heater at L.H. catwalk
  • 9.39. Installation of L.H. catwalk harness cover
  • 9.40. Connection of PLM harness
  • 9.41. Installation of fender mudguard
  • 9.42. Mounting of dump body
  • 9.43. Removal of hoist cylinder fixing jig
  • 9.44. Installation and shim adjustment of dump body pad
  • 9.45. Shim adjustment of dump body securing pad
  • 9.46. Welding of exhaust pipe tube by actually positioning parts on machine
  • 9.47. Installation of dump body mudguard HD325
  • 9.48. Installation of dump body mudguard HD405
  • 9.49. Installation of dump body rock ejector and lock pin
  • 9.50. Connection and adjustment of dump angle sensor
  • 9.51. Dump body control calibration
  • 9.52. Air bleeding of hoist cylinder
  • 9.53. Sticking of dump body decal HD325
  • 9.54. Sticking of dump body decal HD405
  • 9.55. ticking of tieoff decals to dump for compliance withAustralian regulations
  • 9.56. Adjustment of mirror angle 1/2
  • 9.57. Adjustment of mirror angle 2/2
  • 9.58. Check and adding of each oil, etc.
  • 9.59. Adjustment of suspension gas
  • 9.60. Method for checking and inflating tire
  • 9.61. C0010 Preparation of dump body welding
  • 9.62. C0020 Assembly work of dump body
  • 9.63. C0030 Tack welding of dump body
  • 9.64. C0040 Dump body welding
  • 9.65. C0050 Dump body welding procedure 1
  • 9.66. C0060 Dump body welding procedure 2
  • 9.67. C0070 Dump body welding procedure 3
  • 9.68. C0080 Dump body welding procedure 4
  • 9.69. C0090 Turning over of dump body
  • 9.70. C0100 Welding of dump body protector
  • 9.71. C0110 Weld finishing and painting of dump body
  • 9.72. C0120 Welding of dump body protector
  • 9.73. B010 Installation of subassembly of the dump body CAB guard
  • 9.74. B020 Installation of subassembly of the dump body platform guard 6HM57T
  • 9.75. B030 Installation of subassembly of the dump body 150 mm spill guard
  • 9.76. B035 Installation of subassembly of the dump body 250 mm spill guard
  • 10. Appendix Machine check sheet for field assembly
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