Komatsu 150A, 150FA Crane Operation and Maintenance Manual CEAMC20081

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Komatsu 150A, 150FA Crane Operation and Maintenance Manual CEAMC20081

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAMC20081
Format: PDF
Size: 20.8MB
Number of Pages: 213

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 150A Crane
- 150FA Crane

0.1. INTENDED USE
0.2. LOCATION
0.3. TABLE OF CONTENTS
1. SAFETY
1.1. SAFETY PRECAUTIONS
1.2. PREUNLOADING CHECKS
1.3. MACHINE TRANSPORT
1.3.1. DRIVING
1.3.2. SHIPPING
1.4. MACHINE STORAGE
1.4.1. PREPARATION FOR STORAGE
1.4.2. MACHINE SERVICE DURING STORAGE
1.5. PREPARING FOR OPERATION
1.6. THEFT DETERRENT PRACTICES
1.6.1. DISCOURAGE THEFT AND VANDALISM
1.6.2. ASSIST IN ATTEMP TO RECOVER STOLEN MACHINES
2. OPERATION
2.1. PREPARATION FOR USE
2.2. UNIVERSAL SYMBOLS
2.3. OPERATIONAL CONTROLS AND INSTRUMENTATION
2.3.1. MANIFOLD CONTROL VALVE LEVERS
2.3.2. HYDRAULIC PUMPS
2.3.3. OPERATING CONTROLS
2.3.4. INSTRUMENT PANEL
2.3.5. OPERATORS SEAT
2.3.6. MISCELLANEOUS GAUGES AND VALVES
2.3.7. ACCESS COVERS, HOOD SIDES AND DOORS
2.4. BEFORE STARTING ENGINE
2.5. ENTERING THE OPERATORS CAB
2.6. STARTUP PROCEDURE
2.7. ENGINE WARMUP
2.7.1. AFTER ENGINE WARMUP
2.8. ENGINE SHUTDOWN
2.8.1. AFTER ENGINE SHUTDOWN
2.9. APPLICATION
2.9.1. LIFTING CAPACITIES
2.9.2. LIFTING UNKNOWN WEIGHT
2.9.3. LIFTING KNOWN WEIGHT
2.9.4. PICK AND CARRY
2.9.5. OPERATING RADIUS AND LIFT ZONES
2.9.6. WORKING RANGES
2.9.7. RELATION OF BOOM HEIGHT TO WORKING ANGLE
2.9.8. JIB CAPACITIES
2.9.9. LIFTING WITH SLING
2.9.10. HAND SIGNALS
2.10. UNUSUAL OPERATING CONDITIONS
2.10.1. OPERATING IN EXTREME COLD
2.10.2. OPERATING IN EXTREME HEAT
2.10.3. OPERATING IN DUSTY OR SANDY AREA
2.10.4. OPERATING IN RAINY OR EXTREME HUMID CONDITIONS
2.10.5. OPERATING IN SALT WATER AREAS
2.10.6. OPERATING IN HIGH ALTITUDES
2.11. OPERATING AUXILIARY/OPTIONAL ACCESSORIES
2.11.1. ETHER STARTING AID
2.12. STOWABLE JIB AND GANTRY 20 FOOT (6.1 M)
2.12.1. JIB EXTENSION PROCEDURE
2.12.2. JIB STOWAGE PROCEDURE
3. MAINTENANCE
3.1. PRECAUTIONS FOR LUBRICATION
3.1.1. GENERAL
3.1.2. DURING LUBRICATION
3.1.3. LUBRICATION INSTRUCTIONS
3.1.4. PERIODIC SERVICE CHART CODES
3.1.5. PERIODIC CHART 3SECTION BOOM ONLY
3.1.6. PERIODIC SERVICE CHART 4SECTION BOOM ONLY
3.1.7. PERIODIC SERVICE TABLE BOOM ONLY
3.1.8. PERIODIC SERVICE CHART CHASSIS ONLY (CLARK AXLE)
3.1.9. PERIODIC SERVICE CHART CHASSIS ONLY (MERITOR AXLE)
3.1.10. PERIODIC SERVICE TABLE CHASSIS ONLY
3.1.11. DAILY/10 HOUR SERVICE
3.1.12. AIR FILTER ELEMENT CLEANING
3.1.13. WEEKLY/50 HOUR SERVICE
3.1.14. HOUR INSPECTION
3.1.15. HOUR SERVICE
3.1.16. HOUR SERVICE
3.1.17. HOUR INSPECTION
3.1.18. HOUR SERVICE
3.1.19. ,000 HOUR SERVICE
3.1.20. BIENNIALLY/2,000 HOUR SERVICE
3.1.21. NOT SPECIFIED
3.2. FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
3.2.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
3.2.2. ENGINE OIL SPECIFICATIONS
3.2.3. TRANSMISSION, TORQUE CONVERTER AND OIL COOLER AND HYDRAULIC SYSTEM OIL SPECIFICATIONS
3.2.4. FRONT AND REAR AXLE, PLANETARY GEARS
3.2.5. DIESEL FUEL SPECIFICATIONS
3.2.6. COOLANT SPECIFICATIONS
3.3. OIL SPECIFICATIONS
3.3.1. MULTIGRADE DIESEL ENGINE OIL
3.3.2. GEAR LUBRICANT
3.3.3. HYDRAULIC OIL
3.3.4. EXTREME PRESSURE GREASE
3.3.5. AUTOMATIC TRANSMISSION FLUID
3.3.6. HYDRAULIC BRAKE FLUID
3.3.7. OIL CHANGE RECOMMENDATIONS
3.4. BOOM HOSE REPLACEMENT
3.5. BOOM WEAR PAD SUPPORT ADJUSTMENT
3.6. HYDRAULIC SYSTEM CARE
3.7. COOLING SYSTEM
3.8. TORQUE CONVERTER OIL COOLER
3.9. VENTING AND PRIMING THE ENGINE
3.10. ENGINE CRANKCASE VENTILATION
3.11. ELECTRICAL SYSTEM
3.11.1. CIRCUIT BREAKERS
3.12. BATTERIES
3.12.1. GENERAL BATTERY MAINTENANCE
3.12.2. CLEANING THE BATTERIES
3.12.3. MAINTENANCEFREE BATTERY
3.12.4. BATTERY CHARGING
3.13. SERVICE BRAKE ADJUSTMENT
3.13.1. MERITOR AXLE
3.13.2. CLARK DS17220 DS13311 AXLES
3.14. HOIST AND SWING BRAKE OPERATION
3.14.1. HOIST BRAKE
3.14.2. SWING BRAKE
3.15. PARKING BRAKE ADJUSTMENT
3.16. RETRACT REEL SPRING MOTOR
3.17. ROTARY JOINT DRIVE SCREWS
3.18. TIRES
3.18.1. RIM CENTERING
3.18.2. TIRE INFLATION
3.19. CLUTCH PACK PRESSURE CHECKS
3.19.1. CLARK 18000 SERIES TRANSMISSION
3.20. WIRE ROPE
3.20.1. WIRE ROPE SPECIFICATIONS
3.20.2. MANUFACTURERS IDENTIFICATION
3.20.3. WIRE ROPE LINE PULL
3.20.4. MAINTENANCE RECOMMENDATIONS
3.20.5. SERVICE AND INSPECTION OF WIRE ROPE
3.20.6. HOOK BLOCK
3.20.7. HOOKBLOCK LATCH
4. SPECIFICATIONS
4.1. GENERAL DESCRIPTION
4.1.1. SPECIFICATION SHEET
4.1.2. DIMENSION AND RATINGS
4.1.3. A DIMENSIONS AND RATING
4.1.4. TIRE INFLATION
4.1.5. LIQUID CAPACITIES
4.2. METRIC CONVERSIONS
4.3. TORQUE VALUES
4.3.1. BOLT GRADE IDENTIFICATION CHART
4.3.2. TYPE 1, 5 AND 8 NONPHOSPHATE COATED HARDWARE
4.3.3. GENERAL TORQUE VALUES FOR ENGLISH FASTENERS
4.3.4. TORQUE VALUES FOR TYPE 8 PHOSPHATE COATED HARDWARE
4.3.5. TORQUE VALUES FOR STANDARD METRIC FASTENERS
4.3.6. TORQUE VALUES FOR HOSE CLAMPS
4.3.7. TORQUE VALUES FOR SPLITFLANGE CONNECTIONS
4.3.8. TORQUE VALUE FOR HYDAULIC TUBES AND FITTINGS
4.4. SPECIFIC BOLT TORQUES
4.4.1. HOIST MOUNTING BOLTS
4.4.2. ROTARY JOINT TO BASE PLATE BOLTS
4.4.3. SUPPORT BOLTS
4.4.4. COUNTERWEIGHT BOLTS
4.4.5. ROTARY JOINT DRIVE SCREWS
4.4.6. BASE PLATE TO FRAME NUTS
4.4.7. PEDESTAL TO SWING BEARING BOLTS
4.4.8. WHEEL LUG NUTS
4.4.9. FRONT AXLE TO FRAME LOCK NUTS
4.4.10. REAR AXLE RUBBER MOUNTS TO FRAME LOCK NUTS
4.4.11. REAR AXLE TO REAR AXLE MOUNT BOLTS
4.4.12. FRONT OUTRIGGER BOLTS
4.4.13. PRIMARY MANIFOLD TO ADAPTOR BLOCK BOLTS
4.4.14. SWING BEARING TO BASE PLATE BOLTS
4.5. DECAL LOCATIONS

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